Conveyor belt rubber layer laminating device
By designing a combined structure of the scraper and the overlay roller, the glue coating on the surface of the overlay roller is removed, and the problem of glue coating residues in the PVC conveyor belt coating is solved, which improves the cleanliness of the overlay roller and the stability of the overlay layer coating, and extends the service life of the device.
Patent Information
- Application Number
- CN202422425395.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-08
AI Technical Summary
When the existing PVC conveyor belt adhesive layer is coated, the excess glue is easily extruded from the edge of the conveyor belt and remains on the surface of the covering roller, resulting in contamination and affecting subsequent covering work.
A conveyor belt adhesive layer covering device is designed, including a combined structure of a scraper and a covering roller. The scraper is driven to contact with the covering roller through an electric push rod to remove the glue on the surface of the covering roller, and the cleaning of the sliding groove is achieved through the coordination of the cam and the sliding groove. Combined with the sponge and hot air heating functions, the cleaning effect of the covering roller is further improved.
Effectively reduce the residual glue coating on the surface of the covering roller, improve the smoothness and stability of the covering roller, ensure the quality of the glue layer covering, extend the service life of the sliding groove, and enhance the cleaning ability of the covering roller.
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Figure CN223264134U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of conveyor belt production, in particular to a conveyor belt rubber layer laminating device. Background Art
[0002] PVC conveyor belt, full name polyvinyl chloride conveyor belt, is a non-metallic composite material conveying equipment made of polyvinyl chloride resin as the main raw material; PVC conveyor belt has excellent wear resistance, oil resistance, corrosion resistance, anti-slip, weather resistance and aging resistance, and can work stably in various harsh environments.
[0003] The processing flow of PVC conveyor belts mainly includes the following steps: raw material preparation, fabric processing, adhesive layer lamination, cooling and shaping, cutting and trimming, special processing, quality inspection, packaging and storage; among them, adhesive layer lamination is one of the important steps in the processing of PVC conveyor belts. Specifically, PVC material is coated on the pre-treated fabric through a specific process to form a semi-finished conveyor belt.
[0004] Existing PVC conveyor belt adhesive layers are usually laminated using laminating rollers to extrude and laminate the conveyor belt components. During production and observation, it was found that excess glue would be squeezed out from the edge of the conveyor belt and remain on the surface of the laminating roller, which would contaminate the surface of the laminating roller and affect its subsequent conveyor belt laminating work.
[0005] Therefore, in order to solve the above problems, a conveyor belt rubber layer laminating device is proposed. Utility Model Content
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the utility model to solve its technical problems is: the conveyor belt glue layer laminating device described in the utility model comprises a frame; a power component is installed in the middle of the frame; a glue coating component is installed on the inner side wall of the frame; the inner side wall of the frame is rotatably connected to a pair of unwinding rollers; the inner side wall of the frame is rotatably connected to a pair of laminating rollers; the middle of the frame is symmetrically fixed with an electric push rod; the output end of the electric push rod is fixedly connected to a first cross plate; the bottom of the first cross plate is fixedly connected to a plurality of first spring telescopic rods; the end of the first spring telescopic rod is fixedly connected to a connecting plate; the end of the connecting plate is fixedly connected to a scraper; the scraper and laminating roller are correspondingly arranged; after the electric push rod is started, the scraper and laminating roller will come into contact and remove the glue on their surface, so that the device can clean the laminating roller, reduce the residual glue on the surface of the laminating roller, improve the smoothness of the surface of the laminating roller, and ensure that the laminating roller can stably laminar the conveyor belt.
[0008] Preferably, a pair of second spring telescopic rods are fixed to the bottom of the first horizontal plate; the bottom of the second spring telescopic rod is fixed to the second horizontal plate; a plurality of slide grooves are opened in the middle of the second horizontal plate; the slide grooves and the scraper are correspondingly arranged and slidingly matched; a cam is symmetrically fixed to the middle of the laminating roller; when the cam rotates, the scraper and the slide groove will cause friction, so that the device can clean the slide groove, reduce the residual glue on the surface of the slide groove, extend the service life of the slide groove, and enhance the cleaning effect of the slide groove on the laminating roller.
[0009] Preferably, two groups of baffles are symmetrically fixed to the middle part of the second horizontal plate; the baffles are of arc-shaped structure; the baffles and the cam are correspondingly arranged; before the cam and the second horizontal plate come into contact, the cam will come into contact with the baffle and move along its surface, and the baffle will transfer pressure to the second horizontal plate so that the second horizontal plate moves together with the second spring telescopic rod, reducing direct contact between the cam and the second horizontal plate, reducing the dislocation of the second horizontal plate due to cam squeezing, and improving the stability of the movement of the second horizontal plate.
[0010] Preferably, the middle part of the second transverse plate is rotatably connected to a plurality of rotating wheels; the rotating wheels are located between the laminating roller and the scraper; when the electric push rod is started, the first transverse plate will carry the second spring telescopic rod and the second transverse plate to approach the laminating roller, the second transverse plate will come into contact with the laminating roller, and the rotating wheels will also come into contact with the laminating roller, and the rotating wheels will rotate under the action of friction, so that the sliding friction between the second transverse plate and the laminating roller is converted into rolling friction, thereby reducing the friction between the second transverse plate and the laminating roller.
[0011] Preferably, a plurality of sponges are fixedly connected to the middle of the rotating wheel; the sponges are arranged in an array; when the rotating wheel and the laminating roller come into contact, the sponges will also come into contact with the laminating roller and clean its surface, thereby reducing the fiber impurities remaining on its surface and improving the smoothness of the laminating roller surface.
[0012] Preferably, a plurality of circular holes are opened in the middle of the first transverse plate; an air pipe is connected to the middle of the first transverse plate; when the scraper cleans the laminating roller, the air pipe can be connected to a hot air blower so that the hot air flow passes through the air pipe into the interior of the first transverse plate, and then the air flow is ejected from the circular holes and reaches the surface of the scraper and the laminating roller, so that the device heats the laminating roller and the scraper, so that the solidified glue on the surface of the laminating roller will be melted, thereby improving the convenience of cleaning the glue on the scraper surface by the laminating roller.
[0013] Preferably, a plurality of fixing rods are fixedly connected to the middle part of the connecting plate; the fixing rods and the circular holes are correspondingly arranged and are slidably matched; when the cam squeezes the second transverse plate, the second transverse plate will move toward the first transverse plate and squeeze the connecting plate, so that the connecting plate will also move toward the first transverse plate, and the connecting plate will move with the fixing rods so that the fixing rods enter the interior of the circular holes, and the fixing rods will close the circular holes. Because the total air flow in the first transverse plate remains unchanged, the air flow at the remaining circular holes increases, thereby improving the heating effect of the device on the laminating roller and the scraper.
[0014] The utility model is beneficial in that:
[0015] 1. The utility model describes a conveyor belt adhesive laminating device. After the electric push rod is started, the scraper and the laminating roller will come into contact and remove the glue on the surface, so that the device can clean the laminating roller, reduce the residual glue on the surface of the laminating roller, improve the smoothness of the laminating roller surface, and ensure that the laminating roller can stably laminate the conveyor belt.
[0016] 2. In the conveyor belt adhesive layer laminating device described in the utility model, when the cam rotates, the scraper and the chute will cause friction, so that the device can clean the chute, reduce the residual glue on the surface of the chute, extend the service life of the chute, and enhance the cleaning effect of the chute on the laminating roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 It is a schematic diagram of the main body of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the frame in the utility model;
[0020] Figure 3 This is a schematic structural diagram of the unwinding roller in the utility model;
[0021] Figure 4 This is a schematic structural diagram of the first horizontal plate in the present utility model;
[0022] Figure 5 This is a schematic structural diagram of the second horizontal plate in the present invention.
[0023] In the figure: 1. Frame; 102. Power assembly; 103. Unwinding roller; 104. Laminating roller; 105. Gluing assembly; 106. Scraper; 107. Electric push rod; 108. First transverse plate; 109. First spring telescopic rod; 110. Connecting plate; 2. Second spring telescopic rod; 22. Second transverse plate; 23. Slide; 24. Cam; 3. Baffle; 4. Rotating wheel; 5. Sponge; 6. Round hole; 62. Air pipe; 7. Fixing rod. DETAILED DESCRIPTION
[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Specific examples are given below.
[0026] See also Figures 1 to 5 As shown, a conveyor belt glue coating device described in an embodiment of the present invention includes a frame 1; a power component 102 is installed in the middle of the frame 1; a glue coating component 105 is installed on the inner side wall of the frame 1; the inner side wall of the frame 1 is rotatably connected to a pair of unwinding rollers 103; the inner side wall of the frame 1 is rotatably connected to a pair of coating rollers 104; an electric push rod 107 is symmetrically fixed to the middle of the frame 1; the output end of the electric push rod 107 is fixed to a first cross plate 108; the bottom of the first cross plate 108 is fixed to a plurality of first spring telescopic rods 109; the end of the first spring telescopic rod 109 is fixed to a connecting plate 110; the end of the connecting plate 110 is fixed to a scraper 106; the scraper 106 and the coating roller 104 are correspondingly arranged; when working, the unwinding roller 103 will rotate and transport the conveyor belt assembly, and the conveyor belt assembly will be coated by it when passing through the glue coating component 105. Glue, then the glue-coated conveyor belt assembly will reach the laminating roller 104 and be squeezed by the rotating laminating roller 104, realizing the device to laminate the composite layer conveyor belt, and glue will remain on the surface of the laminating roller 104. The staff can start the electric push rod 107 to make the first cross plate 108 bring the first spring telescopic rod 109 closer to the laminating roller 104, and the first spring telescopic rod 109 will move together with the connecting plate 110 and the scraper 106, and the scraper 106 will come into contact with the laminating roller 104 and scrape off the glue remaining on its surface, realizing the cleaning of the laminating roller 104 by the device; after the electric push rod 107 is started, the scraper 106 will come into contact with the laminating roller 104 and remove the glue on its surface, realizing the cleaning of the laminating roller 104 by the device, reducing the glue remaining on the surface of the laminating roller 104, improving the smoothness of the surface of the laminating roller 104, and ensuring that the laminating roller 104 can stably laminate the conveyor belt.
[0027] See also Figures 2 to 5 As shown, a pair of second spring telescopic rods 2 are fixedly connected to the bottom of the first transverse plate 108; a second spring telescopic rod 2 is fixedly connected to the bottom of the second transverse plate 22; a plurality of slide grooves 23 are opened in the middle of the second transverse plate 22; the slide grooves 23 and the scraper 106 are correspondingly arranged and slidingly matched; a cam 24 is symmetrically fixed to the middle of the laminating roller 104; during normal operation, the scraper 106 is located between the first transverse plate 108 and the second transverse plate 22, and when the laminating roller 104 rotates, it will rotate with the cam 24, and when the cam 24 rotates, it will squeeze the second transverse plate 22, and the second transverse plate 22 will move along with the compressed second transverse plate 22. The spring telescopic rod 2 moves toward the first transverse plate 108 together. At this time, the scraper 106 will slide along the slide groove 23 and rub, so that the device can clean the slide groove 23. Then the second transverse plate 22 will be reset under the elastic force of the second spring telescopic rod 2 and the scraper 106 will be separated from the slide groove 23. When the cam 24 contacts the second transverse plate 22 again, the above steps will be repeated; when the cam 24 rotates, the scraper 106 and the slide groove 23 will rub, so that the device can clean the slide groove 23, reduce the residual glue on the surface of the slide groove 23, extend the service life of the slide groove 23, and enhance the cleaning effect of the slide groove 23 on the laminating roller 104.
[0028] See also Figure 4 and Figure 5 As shown, two groups of baffles 3 are symmetrically fixed to the middle part of the second transverse plate 22; the baffle 3 is an arc-shaped structure; the baffle 3 and the cam 24 are correspondingly arranged; before the cam 24 and the second transverse plate 22 come into contact, the cam 24 will come into contact with the baffle 3 and move along its surface, and the baffle 3 will transfer pressure to the second transverse plate 22 so that the second transverse plate 22 moves together with the second spring telescopic rod 2, reducing direct contact between the cam 24 and the second transverse plate 22, reducing the dislocation of the second transverse plate 22 due to the squeezing of the cam 24, and improving the stability of the movement of the second transverse plate 22.
[0029] See also Figure 4 and Figure 5 As shown, the middle part of the second transverse plate 22 is rotatably connected to multiple wheels 4; the wheels 4 are located between the laminating roller 104 and the scraper 106; when the electric push rod 107 is started, the first transverse plate 108 will carry the second spring telescopic rod 2 and the second transverse plate 22 to approach the laminating roller 104, and the second transverse plate 22 will come into contact with the laminating roller 104. At the same time, the wheels 4 will also come into contact with the laminating roller 104, and the wheels 4 will rotate under the action of friction, so that the sliding friction between the second transverse plate 22 and the laminating roller 104 is converted into rolling friction, reducing the friction between the second transverse plate 22 and the laminating roller 104.
[0030] See also Figure 4 and Figure 5As shown, a plurality of sponges 5 are fixedly connected to the middle of the rotating wheel 4; the sponges 5 are arranged in an array; when the rotating wheel 4 comes into contact with the laminating roller 104, the sponges 5 also come into contact with the laminating roller 104 and clean its surface, thereby reducing the fiber impurities remaining on its surface and improving the smoothness of the surface of the laminating roller 104.
[0031] See also Figure 5 As shown, a plurality of circular holes 6 are provided in the middle of the first transverse plate 108; an air pipe 62 is connected to the middle of the first transverse plate 108; when the scraper 106 cleans the laminating roller 104, the air pipe 62 can be connected to a hot air blower so that the hot air flow passes through the air pipe 62 into the interior of the first transverse plate 108, and then the air flow is ejected from the circular holes 6 and reaches the surface of the scraper 106 and the laminating roller 104, so that the device heats the laminating roller 104 and the scraper 106, so that the solidified glue on the surface of the laminating roller 104 is melted, thereby improving the convenience of the laminating roller 104 in cleaning the glue on the surface of the scraper 106.
[0032] See also Figure 5 As shown, a plurality of fixing rods 7 are fixedly connected to the middle part of the connecting plate 110; the fixing rods 7 and the circular holes 6 are correspondingly arranged and are slidably matched; when the cam 24 squeezes the second transverse plate 22, the second transverse plate 22 will move toward the first transverse plate 108 and squeeze the connecting plate 110, so that the connecting plate 110 will also move toward the first transverse plate 108, and the connecting plate 110 will move with the fixing rods 7 so that the fixing rods 7 enter the interior of the circular holes 6, and the fixing rods 7 will close the circular holes 6. Because the total air flow in the first transverse plate 108 remains unchanged, the air flow at the remaining circular holes 6 increases, thereby improving the heating effect of the device on the laminating roller 104 and the scraper 106.
[0033] Working principle: the unwinding roller 103 will rotate and convey the conveyor belt assembly. The conveyor belt assembly will be coated with glue when passing through the gluing assembly 105. Then the glued conveyor belt assembly will reach the laminating roller 104 and be squeezed by the rotating laminating roller 104, so that the device can laminate the glue of the composite layer conveyor belt. There will be glue remaining on the surface of the laminating roller 104. The staff can start the electric push rod 107 to make the first cross plate 108 bring the first spring telescopic rod 109 closer to the laminating roller 104. The first spring telescopic rod 109 will move together with the connecting plate 110 and the scraper 106. The scraper 106 will come into contact with the laminating roller 104 and scrape off the glue remaining on its surface, so that the device can laminate the laminating roller 10 4 is cleaned; when the laminating roller 104 rotates, it will rotate with the cam 24, and when the cam 24 rotates, it will squeeze the second cross plate 22, and the second cross plate 22 will move toward the first cross plate 108 along with the compressed second spring telescopic rod 2. At this time, the scraper 106 will slide along the slide groove 23 and rub, so that the device can clean the slide groove 23. Then the second cross plate 22 will be reset under the elastic force of the second spring telescopic rod 2 and the scraper 106 will be disengaged from the slide groove 23. When the cam 24 and the second cross plate 22 come into contact again, the above steps will be repeated; before the cam 24 and the second cross plate 22 come into contact, the cam 24 will come into contact with the baffle 3 and move along its surface, and the baffle 3 will transmit the pressure The second cross plate 22 is passed to the second cross plate 22 so that the second cross plate 22 moves along with the second spring telescopic rod 2, reducing the direct contact between the cam 24 and the second cross plate 22; when the electric push rod 107 is started, the first cross plate 108 will carry the second spring telescopic rod 2 and the second cross plate 22 to approach the laminating roller 104, and the second cross plate 22 will come into contact with the laminating roller 104. At the same time, the runner 4 will also come into contact with the laminating roller 104, and the runner 4 will rotate under the action of friction; when the runner 4 comes into contact with the laminating roller 104, the sponge 5 will also come into contact with the laminating roller 104 and clean its surface; when the scraper 106 cleans the laminating roller 104, the air pipe 62 can be connected to a hot air blower so that the hot air flow will pass through the air pipe 62 enters the interior of the first transverse plate 108, and then the air flow will be ejected from the circular hole 6 and reach the surface of the scraper 106 and the laminating roller 104, so that the device heats the laminating roller 104 and the scraper 106, so that the solidified glue on the surface of the laminating roller 104 will be melted; when the cam 24 squeezes the second transverse plate 22, the second transverse plate 22 will move toward the first transverse plate 108 and squeeze the connecting plate 110, so that the connecting plate 110 will also move toward the first transverse plate 108, and the connecting plate 110 will move with the fixing rod 7 so that the fixing rod 7 enters the interior of the circular hole 6, and the fixing rod 7 will close the circular hole 6. Because the total air flow in the first transverse plate 108 remains unchanged, the air flow at the remaining circular holes 6 increases.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A conveyor belt adhesive laminating device, comprising a frame (1), characterized in that: A power assembly (102) is installed in the middle of the frame (1); a glue coating assembly (105) is installed on the inner side wall of the frame (1); a pair of unwinding rollers (103) are rotatably connected to the inner side wall of the frame (1); a pair of laminating rollers (104) are rotatably connected to the inner side wall of the frame (1); an electric push rod (107) is symmetrically fixed to the middle of the frame (1); the output end of the electric push rod (107) is fixed to a first transverse plate (108); a plurality of first spring telescopic rods (109) are fixed to the bottom of the first transverse plate (108); the end of the first spring telescopic rod (109) is fixed to a connecting plate (110); the end of the connecting plate (110) is fixed to a scraper (106); the scraper (106) and the laminating roller (104) are correspondingly arranged.
2. A conveyor belt rubber layer laminating device according to claim 1, characterized in that: A pair of second spring telescopic rods (2) are fixedly connected to the bottom of the first transverse plate (108); a second spring telescopic rod (2) is fixedly connected to the bottom of the second transverse plate (22); a plurality of slide grooves (23) are provided in the middle of the second transverse plate (22); the slide grooves (23) and the scraper (106) are correspondingly arranged and slidably matched; a cam (24) is symmetrically fixedly connected to the middle of the laminating roller (104).
3. The conveyor belt adhesive laminating device according to claim 2, characterized in that: Two groups of baffles (3) are symmetrically fixed to the middle of the second transverse plate (22); the baffles (3) are of arc-shaped structure; the baffles (3) and the cams (24) are correspondingly arranged.
4. The conveyor belt adhesive laminating device according to claim 3, characterized in that: The middle part of the second transverse plate (22) is rotatably connected to a plurality of rotating wheels (4); the rotating wheels (4) are located between the laminating roller (104) and the scraper (106).
5. The conveyor belt rubber layer laminating device according to claim 4, characterized in that: A plurality of sponges (5) are fixedly connected to the middle of the rotating wheel (4); the sponges (5) are arranged in an array.
6. The conveyor belt adhesive laminating device according to claim 5, characterized in that: A plurality of circular holes (6) are provided in the middle of the first transverse plate (108); and an air pipe (62) is connected to the middle of the first transverse plate (108).