Rubber strip producing, preparing, packaging and sorting device

Abstract

The utility model discloses a rubber strip producing, preparing, packaging and sorting device which comprises a conveying mechanism and a material pushing mechanism which are arranged on the ground, one end of the conveying mechanism is provided with a monitoring mechanism, the material pushing mechanism is located at the other end of the conveying mechanism, and the side portion of the conveying mechanism is provided with an automatic replacing mechanism opposite to the material pushing mechanism. The automatic replacing mechanism comprises a containing frame, at least two layers of sorting boxes which are arranged up and down are arranged in the containing frame, a guide groove is formed between the conveying mechanism and the sorting box on the bottom layer, carrying plates are arranged at the bottoms of the sorting boxes on the upper layer and are in transmission connection with a servo motor, and a bottom plate is fixed to the bottom of the containing frame. A weighing plate is arranged on the top of the bottom plate, and an audible and visual alarm is installed on the placing frame. According to the utility model, the automatic replacing mechanism is arranged, so that workers do not need to continuously wait for the sorting box to reach a full-load state, the burden of the workers is reduced, the sorting automation degree is improved, and the use is more convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of rubber production, in particular to a device for producing, preparing, packaging and sorting rubber strips. Background Art

[0002] After production, rubber strips are packaged and sorted on an assembly line before being transported to the ordering company via logistics. In existing technology, most sorting equipment uses a conveying mechanism to transport the packaged rubber strips into corresponding sorting boxes according to categories. The packaged rubber strips are then pushed by a robotic arm toward the guide slots corresponding to the sorting boxes, allowing them to enter the sorting boxes through the guide slots, thus completing the rubber strip sorting task. However, in actual applications, most distributed sorting systems still rely on manual waiting to collect full sorting boxes and then replace them with empty ones for subsequent sorting. This makes it difficult for staff to reasonably arrange their working hours and tasks, requires more labor in the actual sorting process, increases labor costs, leads to reduced profits, and is detrimental to business development. To this end, we propose a rubber strip production, preparation, packaging, and sorting device. Utility Model Content

[0003] In order to solve the above problems, the utility model provides a rubber strip production, preparation, packaging and sorting device.

[0004] To achieve the above objectives, the present invention provides the following technical solutions:

[0005] A rubber strip production, preparation, packaging and sorting device is designed, comprising a conveying mechanism and a pushing mechanism arranged on the ground, a monitoring mechanism being provided at one end of the conveying mechanism, and the pushing mechanism being located at the other end of the conveying mechanism, an automatic replacement mechanism being provided on the side of the conveying mechanism opposite to the pushing mechanism, the automatic replacement mechanism comprising a placement rack, at least two layers of sorting boxes arranged up and down being provided in the placement rack, a guide groove being provided between the conveying mechanism and the bottom layer sorting boxes, a carrying plate being provided at the bottom of the upper layer sorting boxes, the carrying plate being connected to a servo motor in transmission, a bottom plate being fixed to the bottom of the placement rack, a weighing plate being provided on the top of the bottom plate, and an audible and visual alarm being installed on the placement rack.

[0006] In the above solution, the monitoring mechanism includes a frame installed on the ground, and a monitoring instrument is installed on the top of the frame opposite to the conveying mechanism.

[0007] In the above solution, the pushing mechanism includes a fixed frame arranged on the ground, and a cylinder with a push plate connected to the stroke end is installed on the fixed frame.

[0008] In the above solution, a drive shaft is fixed to the end of the carrier plate, the carrier plates are arranged in pairs, and the carrier plates rotate in opposite directions. Pulleys are installed on the servo motor output shaft and the drive shaft, and a belt is connected between the pulleys.

[0009] In the above solution, the rear side of the placement rack is closed, and a cover is provided on the front side of the placement rack. A pair of assembly seats are fixed on the placement rack. Both ends of the cover are connected to the assembly seats through a rotating shaft, and a handle is installed on the outside of the cover.

[0010] In the above solution, magnetic strips are fixed between adjacent assembly seats, and the surface of the cover plate is covered with a magnetic coating having a magnetic property opposite to that of the magnetic strips.

[0011] In the above scheme, the top of the base plate is provided with an installation groove that fits with the weighing plate, the bottom of the weighing plate is provided with an installation groove, a weighing sensor is installed in the installation groove, there are at least two guide grooves, and at least one partition is installed in the placement rack.

[0012] In the above solution, mounting frames are fixed at both ends of the top of the weighing plate, and supporting rollers are movably installed between the mounting frames, and the supporting rollers are arranged in a V shape.

[0013] The advantages and beneficial effects of the present invention are as follows: by arranging an automatic replacement mechanism, by arranging multiple layers of sorting boxes in the placement rack, the packaged rubber strips are collected by using the sorting box at the bottom layer; when the weight detected by the weighing plate reaches a threshold value, the current sorting box is deemed to be fully loaded, and then the fully loaded sorting box is taken out manually; when the bottom sorting box is taken out, the weight detected by the weighing plate is zero, and at this time the servo motor is started to rotate the carrier plate, causing the upper sorting box to lose support and then fall down one layer, thereby automatically replacing the sorting box; compared with the prior art, there is no need for staff to continuously wait for the sorting box to reach a fully loaded state, which reduces the burden on staff, improves the degree of automation of sorting, and is more convenient to use; by arranging an audible and visual alarm, staff can be reminded in time to take out the fully loaded sorting box and replenish the empty sorting box to the upper layer of the placement rack, thus saving time and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0015] Figure 1 This is a side view of a rubber strip production, preparation, packaging and sorting device proposed in the utility model;

[0016] Figure 2 This is a schematic diagram of the bottom structure of a placement rack for a rubber strip production, preparation, packaging and sorting device proposed in the present invention;

[0017] Figure 3 This is a structural schematic diagram of a carrying roller of a rubber strip production, preparation, packaging and sorting device proposed in the utility model;

[0018] Figure 4 This is a schematic diagram of the transmission structure of a drive shaft of a rubber strip production, preparation, packaging and sorting device proposed in the utility model.

[0019] In the figure: ground 1, conveying mechanism 2, monitoring mechanism 3, frame 31, monitor 32, pushing mechanism 4, fixing frame 41, cylinder 42, pushing plate 43, guide groove 5, automatic replacement mechanism 6, placement rack 61, sorting box 62, partition 63, carrier plate 64, assembly seat 65, cover plate 66, handle 67, magnetic strip 68, drive shaft 69, servo motor 7, pulley 8, bottom plate 9, mounting groove 10, weighing plate 11, mounting groove 12, weighing sensor 13, mounting frame 14, carrying roller 15, sound and light alarm 16. DETAILED DESCRIPTION

[0020] The following embodiments are used to further describe the specific embodiments of the present invention in conjunction with the accompanying drawings and examples. The following embodiments are only used to more clearly illustrate the technical solutions of the present invention and are not intended to limit the scope of protection of the present invention.

[0021] See also Figure 1-4 The utility model provides a technical solution: a rubber strip production, preparation, packaging and sorting device, comprising a conveying mechanism 2 and a pushing mechanism 4 arranged on the ground 1, and a monitoring mechanism 3 is provided at one end of the conveying mechanism 2;

[0022] Furthermore, the monitoring mechanism 3 includes a frame 31 mounted on the ground 1 , and a monitoring instrument 32 is mounted on the top of the frame 31 opposite to the conveying mechanism 2 ;

[0023] The pushing mechanism 4 is located at the other end of the conveying mechanism 2;

[0024] Furthermore, the pushing mechanism 4 includes a fixed frame 41 provided on the ground 1 , on which a cylinder 42 connected to a push plate 43 at a stroke end is mounted;

[0025] Specifically, the monitor 32 includes an infrared sensor, a camera and a barcode scanner. The infrared sensor is used to detect the position of the package, and then the camera or barcode scanner is triggered to capture the image of the waybill on the rubber strip package, and then the waybill number is obtained. Then, data communication is carried out with the background control system to classify the package, thereby determining the sorting box 62 number corresponding to the package. According to the operating speed of the conveying mechanism 2, when the package moves to the position corresponding to the sorting box 62, the cylinder 42 is started to extend the piston rod of the cylinder 42, so that the push plate 43 is used to push the package into the sorting box 62.

[0026] The side of the conveying mechanism 2 is provided with an automatic replacement mechanism 6 opposite to the pushing mechanism 4. The automatic replacement mechanism 6 includes a placement rack 61. The placement rack 61 is provided with at least two layers of sorting boxes 62 arranged up and down. A downwardly inclined guide groove 5 is provided between the conveying mechanism 2 and the bottom layer sorting box 62. The guide groove 5 is fixedly connected to the conveying mechanism 2. The bottom of the upper layer sorting box 62 is provided with a carrier plate 64. Figure 1 As shown, the placement rack 61 is divided into three layers, and the bottoms of the first and second layers of sorting boxes 62 located at the top are both provided with a carrier plate 64, which is connected to a servo motor 7;

[0027] Furthermore, a drive shaft 69 is fixed to the end of the carrier plate 64, and the carrier plates 64 are arranged in pairs. The carrier plates 64 are symmetrically arranged on the front and rear sides of the placement frame 61, and the carrier plates 64 rotate in opposite directions. Pulleys 8 are installed on the output shaft of the servo motor 7 and the drive shaft 69, and a belt is connected between the pulleys 8, such as Figure 4 As shown, the pulley 8 is a double-groove pulley, and the pulley 8 on the output shaft of the servo motor 7 is connected to one of the pulleys 8 through an interlaced belt;

[0028] A bottom plate 9 is fixed to the bottom of the placement rack 61, and a weighing plate 11 is provided on the top of the bottom plate 9;

[0029] Furthermore, the top of the bottom plate 9 is provided with a mounting groove 10 that fits with the weighing plate 11, the bottom of the weighing plate 11 is provided with a mounting groove 12, a weighing sensor 13 is installed in the mounting groove 12, at least two guide grooves 5 are provided, and at least one partition 63 is vertically installed in the placement rack 61, such as Figure 1 As shown, the internal space of the rack 61 is divided into two areas on the left and right. Two sorting boxes 62 are stored on each layer of the rack 61. The number of sorting boxes 62 on each layer can be increased by increasing the number of partitions 63 to achieve the purpose of increasing the classification of packages.

[0030] Furthermore, mounting brackets 14 are fixed at both ends of the top of the weighing plate 11, and supporting rollers 15 are movably installed between the mounting brackets 14. The two ends of the supporting rollers 15 are connected to the mounting brackets 14 through rotating shafts. The supporting rollers 15 are arranged in a V shape. The supporting rollers 15 are rubber rollers that use elastic force to cushion the impact force when the sorting box 62 falls.

[0031] Specifically, by setting up an automatic replacement mechanism 6, by setting up multiple layers of sorting boxes 62 in the placement rack 61, the sorting box 62 located at the bottom layer is used to collect the packaged rubber strips. When the weight detected by the weighing plate 11 reaches the threshold, it is considered that the current sorting box 62 is fully loaded. Then the fully loaded sorting box 62 is taken out manually. When the bottom sorting box 62 is taken out, the weight detected by the weighing plate 11 is zero. At this time, the servo motor 7 is started to rotate the carrier plate 64, causing the upper sorting box 62 to lose support and then fall down one layer, thereby automatically replacing the sorting box 62. Compared with the existing technology, there is no need for staff to wait continuously for the sorting box 62 to reach a full load state, which reduces the burden on staff, improves the degree of automation of sorting, and is more convenient to use.

[0032] An audible and visual alarm 16 is mounted on the placement rack 61;

[0033] Furthermore, the rear side of the placement rack 61 is closed, and a cover plate 66 is provided on the front side of the placement rack 61. A pair of assembly seats 65 are fixed on the placement rack 61. Both ends of the cover plate 66 are connected to the assembly seats 65 through a rotating shaft. A handle 67 is installed on the outer side of the cover plate 66.

[0034] Furthermore, a magnetic strip 68 is fixed between adjacent assembly seats 65, and the surface of the cover plate 66 is covered with a magnetic coating having a magnetic property opposite to that of the magnetic strip 68. The magnetic force causes the magnetic strip 68 and the cover plate 66 to be adsorbed and fixed, so that the cover plate 66 remains in an open state, facilitating the replenishment of the empty sorting box 62.

[0035] Specifically, by setting up the sound and light alarm 16, the staff is reminded in time to take away the fully loaded sorting box 62 and add the empty sorting box 62 to the upper layer of the placement rack 61. Different actions are distinguished by different sounds and different light forms, saving time and improving work efficiency.

[0036] Specifically, in actual applications, additional conveyor belts can be used to add empty sorting boxes 62 to each layer of the placement rack 61 to further improve the degree of sorting automation.

[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A rubber strip production, preparation, packaging and sorting device, comprising a conveying mechanism (2) and a pushing mechanism (4) arranged on the ground (1), characterized in that: A monitoring mechanism (3) is provided at one end of the conveying mechanism (2), and the pushing mechanism (4) is located at the other end of the conveying mechanism (2). An automatic replacement mechanism (6) is provided on the side of the conveying mechanism (2) and is opposite to the pushing mechanism (4). The automatic replacement mechanism (6) includes a placement rack (61), and at least two layers of sorting boxes (62) arranged in an upper and lower layer are provided in the placement rack (61). A guide groove (5) is provided between the conveying mechanism (2) and the bottom layer sorting box (62). A carrier plate (64) is provided at the bottom of the upper layer sorting box (62). The carrier plate (64) is connected to a servo motor (7) by transmission. A bottom plate (9) is fixed at the bottom of the placement rack (61), and a weighing plate (11) is provided on the top of the bottom plate (9). An audible and visual alarm (16) is installed on the placement rack (61).

2. The rubber strip production, preparation, packaging and sorting device according to claim 1, characterized in that: The monitoring mechanism (3) comprises a frame (31) installed on the ground (1), and a monitoring instrument (32) is installed on the top of the frame (31) and is opposite to the conveying mechanism (2).

3. The rubber strip production, preparation, packaging and sorting device according to claim 1, characterized in that: The pushing mechanism (4) comprises a fixed frame (41) arranged on the ground (1), and a cylinder (42) with a push plate (43) connected to the stroke end is installed on the fixed frame (41).

4. The rubber strip production, preparation, packaging and sorting device according to claim 1, characterized in that: A drive shaft (69) is fixed to the end of the carrier plate (64), the carrier plates (64) are arranged in pairs, and the carrier plates (64) rotate in opposite directions. Pulleys (8) are installed on the output shaft of the servo motor (7) and the drive shaft (69), and a belt is connected between the pulleys (8).

5. The rubber strip production, preparation, packaging and sorting device according to claim 1, characterized in that: The rear side of the placing rack (61) is closed, and the front side of the placing rack (61) is provided with a cover plate (66). A pair of assembly seats (65) are fixed on the placing rack (61). Both ends of the cover plate (66) are connected to the assembly seats (65) through a rotating shaft, and a handle (67) is installed on the outside of the cover plate (66).

6. The rubber strip production, preparation, packaging and sorting device according to claim 5, characterized in that: Magnetic strips (68) are fixed between adjacent assembly seats (65), and the surface of the cover plate (66) is covered with a magnetic coating having a magnetic property opposite to that of the magnetic strips (68).

7. The rubber strip production, preparation, packaging and sorting device according to claim 1, characterized in that: The top of the base plate (9) is provided with a mounting groove (10) that fits with the weighing plate (11), the bottom of the weighing plate (11) is provided with a mounting groove (12), a weighing sensor (13) is installed in the mounting groove (12), at least two guide grooves (5) are provided, and at least one partition (63) is installed in the placement rack (61).

8. The rubber strip production, preparation, packaging and sorting device according to claim 1, characterized in that: Mounting frames (14) are fixed at both ends of the top of the weighing plate (11), and carrying rollers (15) are movably installed between the mounting frames (14), and the carrying rollers (15) are arranged in a V shape.

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