Steel wire pretreatment equipment for steel wire butt welding machine

By introducing straightening mechanisms and storage components into the wire butt welding machine, the inaccurate positioning and winding problems of traditional wire butt welding machines when welding bent steel wires are solved, and the precise positioning and orderly storage of steel wires are achieved, improving welding quality and operation convenience.

CN223264684UActive Publication Date: 2025-08-26SHENZHEN JTPTS TECH CO LTD
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Patent Information

Application Number
CN202422550403.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-26
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

Traditional wire butt welding machines are difficult to accurately position when welding bent or irregular wire, resulting in inaccurate welding position and easy to shake or offset during welding, increasing the difficulty of operation. At the same time, the steel wire is placed in a messy manner and easy to wrap around and difficult to remove.

Method used

A wire pretreatment equipment for wire butt welding machines is designed, including a straightening mechanism and a storage component. The straightening mechanism applies a rolling effect to the steel wire to eliminate bending through the first roller and the second roller, and the storage component stores the steel wire in an orderly manner through arcuate grooves and partitions.

Benefits of technology

The precise positioning and orderly storage of curved steel wires are achieved, the accuracy of welding and the convenience of operation are improved, the wire is entangled and the welding quality is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides steel wire pretreatment equipment for a steel wire butt welding machine, which belongs to the field of steel wire processing and comprises a steel wire butt welding machine body, a straightening mechanism for pretreating a steel wire is arranged on one side of the steel wire butt welding machine body, and a storage component for storing and placing the steel wire is arranged at the top of the straightening mechanism. According to the steel wire straightening device, the effect of eliminating the bending state of a steel wire is achieved through the arranged straightening mechanism, in the straightening mechanism, the steel wire is rolled through the first rolling wheel and the second rolling wheel, the steel wire gradually generates plastic deformation between the rolling wheels, and the rolling effect can enable the bending part of the steel wire to be subjected to uniform pressure; the steel wires to be processed can be stored in order through the arranged storage assembly, the steel wires are sequentially placed between the two partition plates in the storage assembly, and therefore when the steel wires are taken out, the steel wires are prevented from being wound.
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Description

Technical Field

[0001] The utility model relates to the field of steel wire processing, in particular to a steel wire pretreatment device for a steel wire butt welding machine. Background Art

[0002] In the field of steel wire product production, wire butt welding machines are one of the indispensable key equipment. They are mainly used to butt weld steel wires to meet the production needs of different steel wire products. However, traditional wire butt welding machines often have the following defects when processing steel wire:

[0003] (1) It is difficult to accurately position the curved or irregular steel wire when welding, which may lead to inaccurate welding position, affecting the welding quality, or it may easily shake or deviate during the welding process, increasing the difficulty of the welding operation;

[0004] (2) When some steel wires to be pre-processed are placed, they will be messy, which will cause the steel wires to be entangled and difficult to remove.

[0005] Therefore, we make improvements to this and propose a steel wire pretreatment equipment for steel wire butt welding machine. Utility Model Content

[0006] The purpose of the utility model is to address the problem that a current steel wire pretreatment device for a steel wire butt welding machine is difficult to accurately position when welding curved or irregular steel wires, which may lead to inaccurate welding position, affect welding quality, or easily cause shaking or deviation during the welding process, increasing the difficulty of the welding operation.

[0007] In order to achieve the above-mentioned purpose of the utility model, the utility model provides the following technical solutions:

[0008] Steel wire butt welding machine uses steel wire pretreatment equipment to improve the above problems.

[0009] The utility model is specifically as follows:

[0010] The invention comprises a steel wire butt welding machine body, a straightening mechanism for pre-processing the steel wire is provided on one side of the steel wire butt welding machine body, and a storage component for storing and placing the steel wire is provided on the top of the straightening mechanism;

[0011] The straightening mechanism includes a workbench, a first vertical plate, a first roller, a second vertical plate and a second roller. The workbench is arranged on one side of the wire butt welding machine body, the first vertical plate is bolted to the top of the workbench, the first roller is rotatably connected to the side wall of the first vertical plate, the second vertical plate is arranged on the top of the first vertical plate, and the second roller is rotatably connected to the side wall of the second vertical plate. The number of the first rollers is three and they are evenly distributed, and the number of the second rollers is four and they are evenly distributed.

[0012] As an optimal technical solution of the present invention, the storage assembly includes an arc-shaped groove and a partition. The arc-shaped groove is opened on the top of the workbench, and the partition is bolted to the top of the workbench. The number of the arc-shaped grooves is three and they are evenly distributed, and the number of the partitions is four and they are evenly distributed.

[0013] As an optimal technical solution of the present invention, a heat dissipation hole is opened on the side wall of the steel wire butt welding machine body, and a handle for facilitating the movement of the steel wire butt welding machine body is bolted to the side wall of the steel wire butt welding machine body. The number of the heat dissipation holes and the handle are both two and they are symmetrically arranged.

[0014] As a preferred technical solution of the present invention, the top of the first vertical plate is rotatably connected to a screw rod, and the top of the screw rod passes through the second vertical plate and is threadedly connected to the second vertical plate.

[0015] As a preferred technical solution of the present invention, a guide groove is provided on the top of the first vertical plate, and a guide rod is welded to the bottom of the second vertical plate. One end of the guide rod is located inside the guide groove and is slidably connected to the guide groove.

[0016] As a preferred technical solution of the present invention, a cylinder is welded on the outer wall of the top end of the screw rod to facilitate the rotation of the screw rod, and an extension plate is welded on the outer wall of the cylinder.

[0017] As a preferred technical solution of the present invention, support legs are bolted to the bottom of the workbench, and the number of the support legs is four and evenly distributed.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] In the solution of the present utility model:

[0020] 1. The straightening mechanism is set up to eliminate the bending state of the steel wire. In the straightening mechanism, the first roller and the second roller apply rolling pressure to the steel wire, causing the steel wire to gradually produce plastic deformation between the rollers. This rolling action can make the bent part of the steel wire receive uniform pressure, thereby gradually eliminating its bending state, thus facilitating subsequent welding operations;

[0021] 2. The storage assembly is provided to achieve the purpose of orderly storing the steel wires to be processed. In the storage assembly, the steel wires are placed between two partitions in sequence, thereby preventing the steel wires from being entangled when they are taken out. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic structural diagram of the steel wire pretreatment equipment for the steel wire butt welding machine provided by the utility model;

[0023] Figure 2 This is a right side view of the steel wire pretreatment device for the steel wire butt welding machine provided by the utility model;

[0024] Figure 3 Steel wire pretreatment equipment for steel wire butt welding machine provided by the utility model Figure 2 A three-dimensional cross-section at AA in the middle;

[0025] Figure 4 Steel wire pretreatment equipment for steel wire butt welding machine provided by the utility model Figure 3 Enlarged view of point A in the middle;

[0026] Figure 5 Steel wire pretreatment equipment for steel wire butt welding machine provided by the utility model Figure 3 Enlarged view of point B in the middle.

[0027] Indicated in the figure:

[0028] 1. Wire butt welding machine body; 2. Straightening mechanism; 3. Storage assembly; 4. Heat dissipation holes; 5. Handle; 6. Screw; 7. Guide groove; 8. Guide rod; 9. Cylinder; 10. Extension plate; 11. Support leg; 201. Workbench; 202. First vertical plate; 203. First roller; 204. Second vertical plate; 205. Second roller; 301. Arc groove; 302. Partition. DETAILED DESCRIPTION

[0029] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them.

[0030] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0031] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.

[0032] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0033] like Figure 1-5As shown, this embodiment provides a steel wire pretreatment device for a steel wire butt welding machine, comprising a steel wire butt welding machine body 1, a straightening mechanism 2 for pretreatment of the steel wire provided on one side of the steel wire butt welding machine body 1, and a storage assembly 3 for storing and placing the steel wire provided on the top of the straightening mechanism 2;

[0034] The straightening mechanism 2 includes a workbench 201, a first vertical plate 202, a first roller 203, a second vertical plate 204 and a second roller 205. The workbench 201 is arranged on one side of the wire butt welding machine body 1, the first vertical plate 202 is bolted to the top of the workbench 201, the first roller 203 is rotatably connected to the side wall of the first vertical plate 202, the second vertical plate 204 is arranged on the top of the first vertical plate 202, and the second roller 205 is rotatably connected to the side wall of the second vertical plate 204. There are three first rollers 203 and they are evenly distributed. There are four rollers 205 and they are evenly distributed. When in use, one end of the bent steel wire is placed between the first roller 203 and the second roller 205. During the rolling process of the first roller 203 and the second roller 205, the steel wire will produce a reverse bending deformation, which will generate stress inside the steel wire. When the first roller 203 and the second roller 205 continue to apply pressure to the steel wire, the steel wire will gradually return to a straight state under the elastic action. This elastic action can offset the residual curvature of the steel wire, so that it will eventually achieve the required straightness.

[0035] like Figure 5 As shown, the storage component 3 includes an arc-shaped groove 301 and a partition 302. The arc-shaped groove 301 is opened on the top of the workbench 201, and the partition 302 is bolted to the top of the workbench 201. There are three arc-shaped grooves 301 and they are evenly distributed. There are four partitions 302 and they are evenly distributed. When in use, the steel wire to be straightened is placed between the two partitions 302, so that the steel wire is stored in order. When the steel wire to be straightened is taken out, there will be no entanglement between the steel wires.

[0036] like Figure 1 As shown, a heat dissipation hole 4 is opened on the side wall of the wire butt welding machine body 1, and a handle 5 for facilitating the movement of the wire butt welding machine body 1 is bolted to the side wall of the wire butt welding machine body 1. The number of the heat dissipation holes 4 and the handle 5 are both two and they are symmetrically arranged. When in use, the heat dissipation holes 4 can discharge the heat inside the wire butt welding machine body 1 to prevent heat accumulation from affecting the normal operation of the wire butt welding machine body 1.

[0037] like Figure 1 As shown, the top of the first vertical plate 202 is rotatably connected to a screw rod 6, and the top of the screw rod 6 passes through the second vertical plate 204 and is threadedly connected to the second vertical plate 204. When in use, rotating the screw rod 6 can enable the second vertical plate 204 to drive the second roller 205 to rise and fall, thereby adjusting the distance between the first roller 203 and the second roller 205, and can adapt to steel wires of different materials, different diameters and different bending degrees.

[0038] like Figure 4 As shown, a guide groove 7 is provided at the top of the first vertical plate 202, and a guide rod 8 is welded to the bottom of the second vertical plate 204. One end of the guide rod 8 is located inside the guide groove 7 and is slidably connected to the guide groove 7. When the second vertical plate 204 is raised or lowered, the guide rod 8 will slide inside the guide groove 7, thereby preventing the second vertical plate 204 from rotating with the screw rod 6.

[0039] like Figure 1 As shown, a cylinder 9 is welded on the outer wall of the top end of the screw rod 6 to facilitate the rotation of the screw rod 6, and an extension plate 10 is welded on the outer wall of the cylinder 9. When in use, by pinching the extension plate 10, the cylinder 9 and the screw rod 6 can be driven to rotate, thereby improving convenience.

[0040] like Figure 1 As shown, the bottom of the workbench 201 is bolted with support legs 11. There are four support legs 11 and they are evenly distributed. When in use, the support legs 11 can support the workbench 201, making it more convenient to straighten the steel wire.

[0041] Specifically, when the steel wire pretreatment equipment for the steel wire butt welding machine is in use: the steel wire to be straightened is placed between the two partitions 302, so that the steel wire is stored in order, one end of the bent steel wire is placed between the first roller 203 and the second roller 205, and then the steel wire is pushed or one end of the steel wire is pulled to move the steel wire. During the rolling process of the first roller 203 and the second roller 205, the steel wire will produce a reverse bending deformation, and this reverse bending deformation will generate stress inside the steel wire. When the first roller 203 and the second roller 205 continue to apply pressure to the steel wire, the steel wire will gradually return to a straight state under the elastic action. This elastic action can offset the residual curvature of the steel wire, so that it can finally reach the required straightness. Then, the screw rod 6 is rotated to enable the second vertical plate 204 to drive the second roller 205 to rise and fall, thereby adjusting the distance between the first roller 203 and the second roller 205, which can adapt to steel wires of different materials, different diameters and different bending degrees.

[0042] All technical features in this embodiment can be freely combined according to actual needs.

[0043] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the scope of protection of the present invention.

Claims

1. A steel wire pretreatment device for a steel wire butt welding machine, comprising a steel wire butt welding machine body (1), characterized in that: A straightening mechanism (2) for pre-processing the steel wire is provided on one side of the steel wire welding machine body (1), and a storage component (3) for storing and placing the steel wire is provided on the top of the straightening mechanism (2); The straightening mechanism (2) comprises a workbench (201), a first vertical plate (202), a first roller (203), a second vertical plate (204) and a second roller (205); the workbench (201) is arranged on one side of the wire butt welding machine body (1); the first vertical plate (202) is bolted to the top of the workbench (201); the first roller (203) is rotatably connected to the side wall of the first vertical plate (202); the second vertical plate (204) is arranged on the top of the first vertical plate (202); the second roller (205) is rotatably connected to the side wall of the second vertical plate (204); the number of the first rollers (203) is three and evenly distributed; the number of the second rollers (205) is four and evenly distributed.

2. The steel wire pretreatment equipment for a steel wire butt welding machine according to claim 1, characterized in that: The storage assembly (3) comprises an arcuate groove (301) and a partition (302), wherein the arcuate groove (301) is opened on the top of the workbench (201), and the partition (302) is bolted to the top of the workbench (201), and the number of the arcuate grooves (301) is three and evenly distributed, and the number of the partitions (302) is four and evenly distributed.

3. The steel wire pretreatment equipment for a steel wire butt welding machine according to claim 1, characterized in that: A heat dissipation hole (4) is provided on the side wall of the steel wire butt welding machine body (1), and a handle (5) for facilitating movement of the steel wire butt welding machine body (1) is bolted to the side wall of the steel wire butt welding machine body (1), and the number of the heat dissipation hole (4) and the handle (5) are both two and symmetrically arranged.

4. The steel wire pretreatment equipment for a steel wire butt welding machine according to claim 1, characterized in that: The top of the first vertical plate (202) is rotatably connected to a screw rod (6), and the top of the screw rod (6) passes through the second vertical plate (204) and is threadedly connected to the second vertical plate (204).

5. The steel wire pretreatment equipment for a steel wire butt welding machine according to claim 1, characterized in that: A guide groove (7) is provided at the top of the first vertical plate (202), and a guide rod (8) is welded to the bottom of the second vertical plate (204), one end of the guide rod (8) is located inside the guide groove (7) and is slidably connected to the guide groove (7).

6. The steel wire pretreatment equipment for a steel wire butt welding machine according to claim 4, characterized in that: A cylinder (9) is welded on the outer wall of the top end of the screw rod (6) to facilitate the rotation of the screw rod (6), and an extension plate (10) is welded on the outer wall of the cylinder (9).

7. The steel wire pretreatment equipment for a steel wire butt welding machine according to claim 1, characterized in that: The bottom of the workbench (201) is bolted with support legs (11), and the number of the support legs (11) is four and evenly distributed.