Water jacket semi-through hole aluminum skimming tool

By setting chip splitting grooves of spiral side edges and end edges on the tool and misaligned tooth arrangement, the problem of aluminum chips entering the water jacket is solved, the aluminum chips are fragmented and prevented from accumulation, and the processing efficiency and tool service life are improved.

CN223264817UActive Publication Date: 2025-08-26柳州赛克科技发展有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422516657.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-08-26
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

When existing tools are processed by semi-through holes in aluminum alloy cylinder heads, aluminum chips are prone to enter the water jacket, resulting in accumulation and cannot be effectively removed.

Method used

A water-shell semi-through hole aluminum chip removal tool is designed, with a spiral side edge and an end edge on the cutting rod, both of which are provided with chip dividers, and adjacent chip dividers are arranged in a staggered tooth. The chip dividers are broken by using the chip dividers.

Benefits of technology

Effectively reduce the form of aluminum chips, prevent aluminum chips from entering the water jacket, improve processing efficiency and extend tool life.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223264817U_ABST
    Figure CN223264817U_ABST
Patent Text Reader

Abstract

The utility model discloses a water jacket semi-through hole aluminum skimming cutter which comprises a cutter bar, a plurality of spiral side blades are arranged on the upper portion of the cutter bar in parallel, an end blade is arranged on the top of the cutter bar, and skimming grooves are formed in the side blades and the end blade. According to the utility model, the shape and size of aluminum skimmings generated in the machining process of the semi-through hole in the aluminum alloy cylinder cover and a hole system communicated with the water jacket can be effectively reduced, and the aluminum skimmings are prevented from entering the water jacket.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy cylinder cover processing, in particular to a water jacket semi-through hole aluminum chip removing tool. Background Art

[0002] How to reduce the size of aluminum chips? The more mature application in the industry is to add chip breaker or chip splitter grooves on the tool to make the aluminum chips smaller and easier to clean in the cleaning machine. For the current similar cylinder head front and rear end water blocking cover hole 1 structure, there is a small platform structure at the bottom, and the bottom is not a full through hole, there is a channel that can lead to the water jacket 2 (such as Figure 1 As shown), this leads to the cutting fluid in the machining direction (as shown) during the tool machining process. Figure 2 The arrow indicates the direction of the internal coolant spray, flushing the aluminum chips generated during machining into water jacket 2, where they accumulate. Furthermore, because the water blocks the small platform at the bottom of cover hole 1, this semi-through hole structure cannot utilize the tool's reverse flushing design to remove the aluminum chips. Utility Model Content

[0003] The main purpose of the utility model is to provide a water jacket semi-through hole aluminum chip removal tool, which aims to reduce the aluminum chips or prevent aluminum chips from entering the water jacket during the processing of the semi-through hole on the aluminum alloy cylinder head and the hole system communicating with the water jacket.

[0004] To achieve the above-mentioned purpose, the utility model provides a water jacket semi-through hole aluminum chip removal tool, comprising: a tool rod, a plurality of spiral side edges are arranged in parallel on the upper part of the tool rod, an end edge is arranged on the top of the tool rod, and chip dividing grooves are arranged on the side edges and the end edges.

[0005] A further technical solution of the present invention is that the chip dividing grooves on two adjacent side edges and the chip dividing grooves on two adjacent end edges are arranged in staggered teeth.

[0006] A further technical solution of the present invention is that the chip-breaking grooves on the side edges and the chip-breaking grooves on the end edges are arc-shaped grooves.

[0007] The beneficial effects of the water jacket semi-through hole aluminum chip removal tool of the utility model are:

[0008] The utility model adopts the above technical solution, including: a tool rod, a plurality of spiral side blades are arranged in parallel on the upper part of the tool rod, an end blade is arranged on the top of the tool rod, and chip dividing grooves are provided on the side blades and the end blades, which can effectively reduce the shape and size of aluminum chips generated during the processing of the semi-through hole on the aluminum alloy cylinder head and the hole system connected to the water jacket, and prevent the aluminum chips from entering the water jacket. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0010] Figure 1 This is a schematic diagram of the cylinder head water blocking cover hole structure in the prior art;

[0011] Figure 2 This is a schematic diagram of the tool flushing direction in the prior art;

[0012] Figure 3 This is a schematic diagram of the overall structure of a preferred embodiment of a water jacket semi-through hole aluminum chip removal tool of the present invention;

[0013] Figure 4 This is a top view of a preferred embodiment of a water jacket semi-through hole aluminum chip removal tool of the utility model;

[0014] Figure 5 This is a schematic diagram of processing the bottom of a hole by milling with the utility model;

[0015] Figure 6 It is a schematic diagram of processing a hole wall by milling using the utility model.

[0016] Description of Figure Numbers:

[0017] Aluminum chip removal tool 10 for semi-through hole of water jacket;

[0018] Tool bar 101;

[0019] side blade 102;

[0020] end blade 103;

[0021] Chip dividing groove 104 .

[0022] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.

[0025] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme in which A and B are satisfied at the same time. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0026] Please refer to Figure 3 and Figure 4 The present invention proposes a water jacket semi-through hole aluminum chip removal tool 10. The preferred embodiment of the water jacket semi-through hole aluminum chip removal tool 10 includes a tool rod 101, and a plurality of spiral side blades 102 are arranged in parallel on the upper part of the tool rod 101. An end blade 103 is arranged on the top of the tool rod 101, and a chip dividing groove 104 is provided on both the side blade 102 and the end blade 103.

[0027] In this embodiment, a chip dividing groove 104 is added to the side edge 102 and a chip dividing groove 104 is also added to the end edge 103, so that the tool can optimize the aluminum chips in the bottom hole and the side wall when processing the semi-through hole, making them smaller.

[0028] Furthermore, in this embodiment, the chip-splitting grooves 104 on two adjacent side cutting edges 102 and the chip-splitting grooves 104 on two adjacent end cutting edges 103 are staggered. That is, the chip-splitting grooves 104 on two adjacent side cutting edges 102 and the chip-splitting grooves 104 on two adjacent end cutting edges 103 are staggered and not on the same circumference. This allows the chip-splitting grooves 104 on the side cutting edges 102 and the end cutting edges 103 to be used to break up the aluminum chips during machining, thereby minimizing the amount of aluminum chips produced during machining.

[0029] Furthermore, in this embodiment, the chip-splitting grooves 104 on the side cutting edge 102 and the chip-splitting grooves 104 on the end cutting edge 103 are arc-shaped grooves. In this embodiment, the chip-splitting grooves 104 on the side cutting edge 102 and the chip-splitting grooves 104 on the end cutting edge 103 are configured as arc-shaped grooves, which can effectively achieve the effects of anti-chipping and smooth chip removal, thereby increasing the service life of the tool and preventing aluminum sticking.

[0030] like Figure 5 and Figure 6 As shown, when using the water jacket semi-through hole aluminum chip removal tool 10 of this embodiment, a milling-first followed by a milling-around process is employed, effectively utilizing the chip dividing groove 104 on the tool to shred aluminum chips, thereby reducing the size of the aluminum chips. Specifically, the end blade 103 and chip dividing groove 104 are first used to break up aluminum chips at the bottom of the hole, and then the side blade 102 and chip dividing groove 104 are used to break up aluminum chips on the sidewall during milling.

[0031] The aluminum chip cutter 10 of the water jacket semi-through hole of this embodiment has high processing flexibility. In addition to being applicable to processing semi-through hole structures, it can also be effectively applied to processing full blind holes and full through holes.

[0032] The beneficial effects of the water jacket semi-through hole aluminum chip removal tool of the utility model are:

[0033] The utility model adopts the above technical solution, including: a tool rod, a plurality of spiral side blades are arranged in parallel on the upper part of the tool rod, an end blade is arranged on the top of the tool rod, and chip dividing grooves are provided on the side blades and the end blades, which can effectively reduce the shape and size of aluminum chips generated during the processing of the semi-through hole on the aluminum alloy cylinder head and the hole system connected to the water jacket, and prevent the aluminum chips from entering the water jacket.

[0034] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made based on the contents of the present invention specification and drawings, or direct / indirect application in other related technical fields, are included in the patent protection scope of the present invention.

Claims

1. A water jacket semi-through hole aluminum chip removal tool, characterized in that: include: The tool rod has a plurality of spiral side edges arranged in parallel on its upper portion, an end edge arranged on its top, and chip dividing grooves arranged on both the side edge and the end edge.

2. The water jacket semi-through hole aluminum chip removal tool according to claim 1, characterized in that: The chip dividing grooves on two adjacent side edges and the chip dividing grooves on two adjacent end edges are arranged in staggered teeth.

3. The aluminum chip removal tool for a water jacket semi-through hole according to claim 1, characterized in that: The chip-breaking grooves on the side edges and the chip-breaking grooves on the end edges are arc-shaped grooves.