Spot welding device

By designing a spot welding device controlled by sliding table and proximity switch, the problem of welding position deviation of the solenoid coil lead terminal is solved, and a high-precision and safe welding effect is achieved.

CN223264953UActive Publication Date: 2025-08-26ZHEJIANG CHUNHUI INTELLIGENT CONTROL CO LTD
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Patent Information

Application Number
CN202422487530.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-26
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

When manually spot welding of solenoid coil lead terminals, there is a welding position deviation, which affects the welding effect and is difficult to ensure safety.

Method used

A spot welding device is designed, using the first slide table and the second slide table to realize the horizontal movement of the electromagnetic coil, and the welding process is controlled by the proximity switch to ensure accurate positioning and safe operation of the electrode head.

Benefits of technology

It improves welding accuracy and efficiency, ensures welding safety, and achieves efficient positioning and welding of solenoid coil lead terminals.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a spot welding device which comprises a workbench, a supporting piece, a supporting table and a lower welding table which are arranged on the upper portion of the workbench, a machine head is arranged on the upper portion of the supporting piece, an upper welding table capable of moving up and down is arranged on the lower portion of the machine head, an upper electrode arm is fixed on the side face of the upper welding table, an upper electrode tip is fixed in the upper electrode arm, and a lower electrode arm is arranged on the upper portion of the lower welding table. A first sliding table is arranged on the upper portion of the supporting table, the first sliding table can move horizontally, a second sliding table is arranged on the upper portion of the first sliding table, the second sliding table can move horizontally, and the electromagnetic coil is placed on the upper portion of the second sliding table. The electromagnetic coil is placed on the second sliding table, and the second sliding table can move forwards, backwards, leftwards and rightwards, so that horizontal movement of the electromagnetic coil can be realized, and positioning of a lead terminal of the electromagnetic coil is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding tooling, and more specifically, to a spot welding device. Background Art

[0002] Spot welding is a welding process that uses electrode pressure to clamp the workpieces together and releases a large current through both ends of the electrode to melt the contact surface between the workpiece and the electrode to form a weld nugget to achieve the welding purpose.

[0003] During the manufacturing process of the electromagnetic coil, its lead terminal needs to be spot welded. Currently, the wound electromagnetic coil is placed under the spot welding machine manually, the lead terminal is placed on the lower electrode head, and the lead terminal is then stamped and spot welded by the upper electrode head, so that one end of the coil is welded to one end of the lead terminal. Then the electromagnetic coil is moved and the coil end at the other end is spot welded to the lead terminal. Due to the small size of the lead terminal, manual alignment is difficult and welding position deviation is likely to occur, affecting the welding effect. Therefore, improvement is urgently needed. Utility Model Content

[0004] The purpose of the present utility model is to overcome the deficiencies of the above-mentioned prior art and provide a spot welding device, which can realize horizontal movement of the electromagnetic coil by placing the electromagnetic coil on a second slide, and the second slide can move forward, backward, left and right, so as to facilitate the positioning of the lead terminal of the electromagnetic coil.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The utility model discloses a spot welding device, comprising a workbench, wherein a support member, a support platform and a lower welding platform are provided on the upper portion of the workbench, a machine head is provided on the upper portion of the support member, an upper welding platform capable of moving up and down is provided on the lower portion of the machine head, an upper electrode arm is fixed on the side of the upper welding platform, an upper electrode head is fixed in the upper electrode arm, a lower electrode arm is provided on the upper portion of the lower welding platform, a lower electrode head is fixed in the lower electrode arm, the upper electrode head is located directly above the lower electrode head, a first slide is provided on the upper portion of the support platform, the first slide can move horizontally, a second slide is provided on the upper portion of the first slide, the second slide can move horizontally, and an electromagnetic coil is placed on the upper portion of the second slide.

[0007] Furthermore, a first proximity switch, a second proximity switch and a third proximity switch are respectively fixed on the workbench, the support platform is located in the area surrounded by the first proximity switch, the second proximity switch and the third proximity switch, the second slide can abut the first proximity switch or the second proximity switch, and the first slide can abut or detach from the second proximity switch.

[0008] Furthermore, a first slide rail is provided on the upper part of the support platform, the first slide is connected to the first slide rail and can move along the first slide rail to abut or move away from the second proximity switch, and a second slide rail is provided on the upper part of the first slide, the second slide is connected to the second slide rail and can move along the second slide rail to abut the first proximity switch or the second proximity switch.

[0009] Furthermore, the first slide includes a first extension plate, which can abut against or detach from the second proximity switch, and the second slide includes a second extension plate, which can abut against the first proximity switch or the second proximity switch.

[0010] Furthermore, a limiting groove is provided on the upper portion of the second slide, and the lower portion of the electromagnetic coil is inserted into the limiting groove for limiting.

[0011] Furthermore, a limit pin is installed on the upper portion of the second slide, and the limit pin can be inserted into the electromagnetic coil for limiting.

[0012] The beneficial effects of the utility model are:

[0013] By setting the first slide and the second slide, the electromagnetic coil can be moved in the horizontal direction. By setting the first proximity switch, the second proximity switch and the third proximity switch, mobile positioning can be achieved. Only when the first proximity switch and the second proximity switch are energized or the second proximity switch and the third proximity switch are energized, the upper welding table can be lowered for welding. This not only greatly improves the welding accuracy and welding efficiency, but also effectively ensures the welding safety and realizes a safe operation mode. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A structural diagram of this embodiment;

[0015] Figure 2 for Figure 1 Enlarged view at point A;

[0016] Figure 3 is a top view of this embodiment;

[0017] Figure 4 It is a partial cross-sectional view of this embodiment.

[0018] Figure markings: 1. workbench; 11. support member; 12. machine head; 13. cylinder; 14. upper welding table; 15. upper electrode arm; 16. upper electrode head; 17. lower welding table; 18. lower electrode arm; 19. lower electrode head; 2. support table; 21. first slide rail; 3. first slide; 31. second slide rail; 32. first extension plate; 4. second slide; 41. second extension plate; 42. limit groove; 5. first proximity switch; 6. second proximity switch; 7. third proximity switch; 8. limit pin; 9. electromagnetic coil; 91. lead terminal. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] like Figures 1 to 4 As shown, a spot welding device includes a workbench 1, the workbench 1 is provided with a support 11, a support platform 2 and a lower welding platform 17 on the upper part of the workbench 1, a machine head 12 is provided on the upper part of the support 11, an upper welding platform 14 which can move up and down is provided at the lower part of the machine head 12, a cylinder 13 is provided on the upper part of the machine head 12, and the telescopic rod of the cylinder 13 is connected to the upper welding platform 14, an upper electrode arm 15 is fixed on the side of the upper welding platform 14, an upper electrode head 16 is fixed in the upper electrode arm 15, a lower electrode arm 18 is provided on the upper part of the lower welding platform 17, a lower electrode head 19 is fixed inside the lower electrode arm 18, and the upper electrode head 16 is located directly above the lower electrode head 19, a first slide 3 is provided on the upper part of the support platform 2, the first slide 3 can move horizontally, a second slide 4 is provided on the upper part of the first slide 3, the second slide 4 can move horizontally, the electromagnetic coil 9 is placed on the upper part of the second slide 4, and a first proximity switch 5, The second proximity switch 6 and the third proximity switch 7, the support platform 2 is located in the area surrounded by the first proximity switch 5, the second proximity switch 6 and the third proximity switch 7, the second slide 4 can abut the first proximity switch 5 or the second proximity switch 6, the first slide 3 can abut or detach from the second proximity switch 6, the upper part of the support platform 2 is provided with a first slide rail 21, the first slide 3 is connected to the first slide rail 21 and can move along the first slide rail 21 to abut or move away from the second proximity switch 6, the upper part of the first slide 3 is provided with a second slide rail 31, the second slide 4 is connected to the second slide rail 31 and can move along the second slide rail 31 to abut the first proximity switch 5 or the second proximity switch 6, the first slide 3 includes a first extension plate 32, the first extension plate 32 can abut or detach from the second proximity switch 6, the second slide 4 includes a second extension plate 41, the second extension plate 41 can abut the first proximity switch 5 or the second proximity switch 6.

[0021] When in use, place the electromagnetic coil 9 with the completed winding on the upper part of the second slide 4. When spot welding, first spot weld one end of the lead terminal 91. The specific operation is: push the second slide 4, the second slide 4 moves along the second slide rail 31, the second extension plate 41 abuts the first proximity switch 5, the first proximity switch 5 is energized, and then push the second slide 4 again, so that the first slide 3 drives the second slide 4 to move along the first slide rail 21, so that the first extension plate 32 abuts the second proximity switch 6. At this time, the first proximity switch 5 and the second proximity switch 6 are both connected, the electromagnetic coil 9 moves into place, the lower electrode head 19 abuts the lower part of one end of the lead terminal 91, and the cylinder 13 drives the upper welding table 14 Descend, and the welding of one end of the lead terminal 91 is achieved through the cooperation of the upper electrode head 16 and the lower electrode head 19; when the other end of the lead terminal 91 needs to be welded, the second slide 4 is pushed, and the second slide 4 and the first slide 3 move synchronously away from the second proximity switch 6 and abut the third proximity switch 7, and then the second slide 4 is pushed again, so that the first extension plate 32 abuts the second proximity switch 6 again. At this time, the second proximity switch 6 and the third proximity switch 7 are both energized, and the other end of the lead terminal 91 is located on the upper part of the lower electrode head 19. The cylinder 13 drives the upper welding table 14 to descend, and the welding of the other end of the lead terminal 91 is achieved through the cooperation of the upper electrode head 16 and the lower electrode head 19.

[0022] By setting the first slide 3 and the second slide 4, the electromagnetic coil 9 can be moved in the horizontal direction. By setting the first proximity switch 5, the second proximity switch 6 and the third proximity switch 7, mobile positioning can be achieved. Only when the first proximity switch 5 and the second proximity switch 6 are energized or the second proximity switch 6 and the third proximity switch 7 are energized, the upper welding table 14 can be lowered for welding, which not only greatly improves the welding accuracy and welding efficiency, but also effectively ensures the welding safety and realizes the safe operation mode.

[0023] A limiting groove 42 is provided on the upper part of the second slide 4, and the lower part of the electromagnetic coil 9 is inserted into the limiting groove 42 for limiting position. A limiting pin 8 is installed on the upper part of the second slide 4, and the limiting pin 8 can be inserted into the electromagnetic coil 9 for limiting position. By setting the limiting groove 42 and the limiting pin 8, the placement of the electromagnetic coil 9 can be limited, thereby improving the placement accuracy of the electromagnetic coil 9 and thus improving the welding accuracy of the lead terminal 91.

[0024] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, certain improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A spot welding device for spot welding an electromagnetic coil (9), characterized in that: The invention comprises a workbench (1), wherein the upper part of the workbench (1) is provided with a support member (11), a support platform (2) and a lower welding platform (17); the upper part of the support member (11) is provided with a machine head (12); the lower part of the machine head (12) is provided with an upper welding platform (14) capable of moving up and down; an upper electrode arm (15) is fixed on the side of the upper welding platform (14); an upper electrode head (16) is fixed inside the upper electrode arm (15); a lower electrode arm (18) is provided on the upper part of the lower welding platform (17); a lower electrode head (19) is fixed inside the lower electrode arm (18); the upper electrode head (16) is located directly above the lower electrode head (19); a first slide (3) is provided on the upper part of the support platform (2); the first slide (3) can move horizontally; a second slide (4) is provided on the upper part of the first slide (3); the second slide (4) can move horizontally; and the electromagnetic coil (9) is placed on the upper part of the second slide (4).

2. A spot welding device according to claim 1, characterized in that: A first proximity switch (5), a second proximity switch (6) and a third proximity switch (7) are fixed to the upper portion of the workbench (1), the support platform (2) is located in an area surrounded by the first proximity switch (5), the second proximity switch (6) and the third proximity switch (7), the second slide (4) can abut against the first proximity switch (5) or the second proximity switch (6), and the first slide (3) can abut against or be separated from the second proximity switch (6).

3. A spot welding device according to claim 2, characterized in that: A first slide rail (21) is provided on the upper portion of the support platform (2); the first slide platform (3) is connected to the first slide rail (21) and can move along the first slide rail (21) to abut against or away from the second proximity switch (6); a second slide rail (31) is provided on the upper portion of the first slide platform (3); the second slide platform (4) is connected to the second slide rail (31) and can move along the second slide rail (31) to abut against the first proximity switch (5) or the second proximity switch (6).

4. A spot welding device according to claim 2, characterized in that: The first slide (3) includes a first extension plate (32), and the first extension plate (32) can abut against or disengage from the second proximity switch (6). The second slide (4) includes a second extension plate (41), and the second extension plate (41) can abut against the first proximity switch (5) or the second proximity switch (6).

5. A spot welding device according to claim 1, characterized in that: A limiting groove (42) is provided on the upper portion of the second slide (4), and the lower portion of the electromagnetic coil (9) is inserted into the limiting groove (42) for limiting position.

6. A spot welding device according to claim 1, characterized in that: A limit pin (8) is installed on the upper portion of the second slide (4), and the limit pin (8) can be inserted into the electromagnetic coil (9) for limiting.