Welding tool

By integrating welding tools with welding and side welding mechanisms on the same bracket, the problem of cumbersome welding processes in the prior art is solved, and the flexibility and quality of the welding process are improved.

CN223265045UActive Publication Date: 2025-08-26HEFEI GUOXUAN HIGH TECH POWER ENERGY
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Patent Information

Application Number
CN202422245824.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-08-26
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

In the existing lithium battery ceiling welding process, side welding and vertical welding need to use different welding tools separately, resulting in cumbersome welding and the inability to switch quickly according to requirements.

Method used

A welding tool is designed to integrate welding and side welding mechanisms on the same bracket, and the welding angle and distance adjustment is achieved through the rotating mechanism and the telescopic cylinder, thereby simplifying the welding process.

Benefits of technology

It realizes the free selection of vertical welding or side welding on the same welding tool, which improves welding efficiency and quality and meets different welding needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding tool which comprises a support, a rotating mechanism installed on the support, a support connected with the rotating mechanism and two welding mechanisms arranged on the support in different directions, and each welding mechanism comprises a clamping part used for clamping a battery block and a telescopic air cylinder connected with the clamping part and the support. The two welding mechanisms in different directions are connected together through the support, during production, vertical welding or side welding can be freely selected according to welding requirements, welding tools do not need to be switched, and the welding procedure is simplified.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery production, in particular to a welding tool. Background Art

[0002] Lithium batteries are widely used in the electric vehicle and energy storage industries due to their high energy density, long life, good safety performance, and low pollution. The battery assembly process includes welding the top cover to the battery housing. There are two existing methods for welding battery top covers: vertical laser welding and side laser welding. Vertical welding refers to welding along the joint from top to bottom or bottom to top, with the weld angle at 90° (vertical upward) or 270° (vertical downward). Side welding refers to welding the sides of two workpieces together. Its welding position is mainly located on the side of the workpiece, which is different from the vertical welding position of vertical welding. From a technical perspective, vertical welding is time-saving and efficient, but there may be light leakage in the welding. Side welding has higher welding quality but takes longer. Currently, the welding tooling used for side welding and vertical welding is separate, and it needs to be switched according to needs before each welding. Utility Model Content

[0003] The purpose of the utility model is to provide a welding tool, which connects two welding mechanisms in different directions together through a bracket. During production, vertical welding or side welding can be freely selected according to welding requirements without switching welding tools, thereby simplifying the welding process.

[0004] To achieve the above objectives, the present invention provides the following technical solutions:

[0005] The utility model discloses a welding tool, comprising a support, a rotating mechanism installed on the support, a bracket connected to the rotating mechanism, and two welding mechanisms arranged at different positions on the bracket. The welding mechanism comprises a clamping part for clamping a battery block and a telescopic cylinder connecting the clamping part and the bracket.

[0006] A further solution: the clamping portion includes first reference plates placed opposite to each other and a first clamping cylinder driving the two first reference plates to move relative to each other; the non-telescopic end of the first clamping cylinder is connected to the bracket.

[0007] A further solution: the clamping part also includes a second reference plate placed in a relative position and a second clamping cylinder that drives the two second reference plates to move relative to each other; the first reference plate and the second reference plate together form a receiving cavity for placing the battery; the non-retractable end of the second clamping cylinder is connected to the bracket.

[0008] A further solution: the two welding mechanisms are arranged perpendicular to each other.

[0009] A further solution: the welding mechanism further includes an L-shaped plate arranged between the clamping portion and the telescopic cylinder; the telescopic cylinder and the clamping portion are respectively installed at two extending ends of the L-shaped plate.

[0010] A further solution: the welding mechanism further comprises an extension plate slidably connected to the first reference plate, and the extension plate can slide back and forth in a limited manner along the length direction of the first reference plate.

[0011] A further solution: the welding mechanism further includes a longitudinal support block arranged between the first reference plate and the second reference plate.

[0012] A further solution: the longitudinal support block is detachably connected to the L-shaped plate.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] This new design integrates both vertical and side welding mechanisms on a single support. Before welding, users can select the appropriate welding mechanism based on their needs, eliminating the need to switch tooling and simplifying the welding process. The vertical welding mechanism is ideal for quick welding with low-quality requirements, while the side welding mechanism is ideal for high-quality welding. Furthermore, the welding angle can be adjusted by adjusting the rotating mechanism, while the welding distance can be adjusted by adjusting the telescopic cylinder, ensuring precise workpiece positioning and improving welding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a structural diagram of the welding mechanism in the present utility model;

[0017] In the figure: 1-support, 2-welding mechanism, 21-clamping part, 211-first reference plate, 212-first clamping cylinder, 213-second reference plate, 214-second clamping cylinder, 22-telescopic cylinder, 23-L-shaped plate, 24-extension plate, 25-longitudinal support block, 3-rotation mechanism, 4-bracket. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the product of the present invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as a limitation on the present invention.

[0020] See also Figures 1-2 A welding tool comprises a support 1, a rotating mechanism 3 mounted on the support 1, a bracket 4 connected to the rotating mechanism 3, and two welding mechanisms 2 arranged on the bracket 4. The welding mechanism 2 comprises a clamping portion 21 for clamping a battery block and a telescopic cylinder 22 connecting the clamping portion 21 and the bracket 4. The two welding mechanisms 2 are perpendicular to each other, one extending upward and referred to as the vertical welding mechanism, and the other extending outward and referred to as the side welding mechanism. As the rotating mechanism 3 rotates, the vertical welding mechanism clamps the battery and rotates circumferentially with the rotating mechanism 3 as the central axis, while the side welding mechanism clamps the battery and rotates with the rotating mechanism 3 as the center point. In addition, the telescopic cylinder 22 of the vertical welding mechanism is perpendicular to the central axis of the rotating mechanism 3, which can adjust the height of the clamped battery during vertical welding; the telescopic cylinder 22 of the side welding mechanism is parallel to the central axis of the rotating mechanism 3, which can adjust the horizontal position of the clamped battery during side welding. Through the arrangement of the side welding mechanism and the vertical welding mechanism, and the drive of the rotating mechanism 3, precise positioning of the workpiece is achieved, and the welding quality is improved.

[0021] Furthermore, the clamping portion 21 includes first reference plates 211 positioned opposite each other and a first clamping cylinder 212 that drives relative movement between the two first reference plates 211. The non-retractable end of the first clamping cylinder 212 is connected to the bracket 4. The clamping portion 22 also includes second reference plates 213 positioned opposite each other and a second clamping cylinder 214 that drives relative movement between the two second reference plates 213. The first and second reference plates 211, 213 together form a rectangular storage cavity for accommodating batteries. The non-retractable end of the second clamping cylinder 214 is mounted on one end face of the bracket 4.

[0022] Furthermore, the welding mechanism 2 further includes an L-shaped plate 23 provided between the clamping portion 21 and the telescopic cylinder 22 ; the telescopic cylinder 22 and the clamping portion 21 are respectively mounted on two right-angled sides of the L-shaped plate 23 .

[0023] Furthermore, the bracket 4 is a cubic box structure, with its two vertical surfaces serving as mounting end surfaces for the vertical and side welding mechanisms. Corresponding slots are provided on the mounting end surfaces for the welding mechanisms to pass through. The telescopic cylinder 22 and L-shaped plate 23 are both mounted within the cubic box. The non-telescopic end of the telescopic cylinder 22 is fixedly connected to the inner wall of the cubic box.

[0024] Furthermore, the welding mechanism 2 includes an extension plate 24 slidably connected to the first reference plate 211. The extension plate 24 can slide back and forth in a limited manner along the length of the first reference plate 211. For larger batteries, the extension plate 24 can be slid out from the bottom of the first reference plate 221 to provide support for the long sides of the battery.

[0025] Furthermore, the welding mechanism 2 also includes a longitudinal support block 25 arranged between the first reference plate 211 and the second reference plate 213. The longitudinal support block 25 is detachably connected to the L-shaped plate 23. The longitudinal support blocks 25 of different lengths can be replaced according to the width of the battery to provide support for the wide side of the battery.

[0026] When using the present invention, a welding mechanism is selected according to welding requirements, the battery to be welded is placed in the corresponding accommodating cavity, the clamping cylinder is adjusted to clamp the battery, and then the rotating mechanism 3 is adjusted to align the battery with the welding gun at a suitable angle, and then the telescopic cylinder 22 is adjusted to adjust the distance between the battery and the welding gun, and finally welding can be carried out.

[0027] Although this specification is described according to implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

[0028] Therefore, the above description is only a preferred embodiment of the present application and is not intended to limit the scope of implementation of the present application; that is, all equivalent modifications made according to the scope of the claims of the present application are within the scope of protection of the claims of the present application.

Claims

1. A welding tool, characterized in that: The invention comprises a support (1), a rotating mechanism (3) mounted on the support (1), a bracket (4) connected to the rotating mechanism (3), and two welding mechanisms (2) arranged at different positions on the bracket (4); the welding mechanisms (2) comprise a clamping portion (21) for clamping a battery block, and a telescopic cylinder (22) connecting the clamping portion (21) and the bracket (4).

2. The welding tool according to claim 1, characterized in that: The clamping portion (21) comprises first reference plates (211) placed opposite to each other and a first clamping cylinder (212) for driving the two first reference plates (211) to move relative to each other; the non-telescopic end of the first clamping cylinder (212) is connected to the bracket (4).

3. The welding tool according to claim 2, characterized in that: The clamping portion (21) further comprises a second reference plate (213) placed in relative positions and a second clamping cylinder (214) for driving the two second reference plates (213) to move relative to each other; the first reference plate (211) and the second reference plate (213) together form a receiving cavity for placing batteries; and the non-telescopic end of the second clamping cylinder (214) is connected to the bracket (4).

4. The welding tool according to claim 1, characterized in that: The two welding mechanisms (2) are arranged perpendicular to each other.

5. The welding tool according to claim 3, characterized in that: The welding mechanism (2) further comprises an L-shaped plate (23) arranged between the clamping portion (21) and the telescopic cylinder (22); the telescopic cylinder (22) and the clamping portion (21) are respectively mounted on two extending ends of the L-shaped plate (23).

6. The welding tool according to claim 2, characterized in that: The welding mechanism (2) further comprises an extension plate (24) slidably connected to the first reference plate (211), and the extension plate (24) can slide back and forth in a limited manner along the length direction of the first reference plate (211).

7. The welding tool according to claim 5, characterized in that: The welding mechanism (2) further comprises a longitudinal support block (25) arranged between the first reference plate (211) and the second reference plate (213).

8. The welding tool according to claim 7, characterized in that: The longitudinal support block (25) is detachably connected to the L-shaped plate (23).