Device for quickly replacing workpiece

By designing a device for quickly replacing workpieces, the combination of connecting rods, push plates and partitions is simplified to adjust the fulcrum position, solving the problems of cumbersome and error in the prior art, and achieving rapid and accurate adjustment of the fulcrum position and improving the processing efficiency.

CN223265438UActive Publication Date: 2025-08-26WAFANGDIAN BEARING GROUP DALIAN WIND POWER SPINDLE BEARING CO LTD
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Patent Information

Application Number
CN202422057428.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-08-26
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

In the prior art, adjusting the fulcrum position on the magnetic disk of the vertical grinder requires measurement and adjustment one by one, which is cumbersome and has errors, which affects the installation stability and machining efficiency of the bearing ring.

Method used

A device for quickly changing workpieces is designed, including connecting rods, push plates, partitions and press caps. By adjusting the position of push plates and partitions, the fulcrum position is determined using the scale size to simplify the unified adjustment process of fulcrum.

Benefits of technology

The rapid and accurate adjustment of the fulcrum position is achieved, the efficiency of replacing the workpiece is improved, and the installation stability and processing efficiency of the bearing ring are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bearing ring processing, in particular to a device for quickly replacing a workpiece, which is characterized in that a push plate is detachably connected with one end of a connecting rod, the push plate is provided with a first abutting surface, and the first abutting surface is used for abutting against a fulcrum; the partition plate is installed on the connecting rod and can move in the direction close to or away from the push plate along the connecting rod, the partition plate is provided with a second abutting surface, and the second abutting surface is used for abutting against the outer diameter surface of the magnetic disc; the pressing cap is installed on the partition plate so as to lock the partition plate and the connecting rod and lock the distance between the first abutting surface and the second abutting surface in the radial direction. The positions of the fulcrums on the magnetic disk can be conveniently adjusted, the fulcrums do not need to be measured in sequence, only the distance between the push plate and the partition plate needs to be adjusted again when annular workpieces of different sizes are replaced, and the efficiency of replacing the workpieces is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bearing ring processing, in particular to a device for quickly replacing workpieces. Background Art

[0002] On-site processing of large-size bearing inner and outer rings uses a vertical grinder. The vertical grinder has multiple radial grooves on its magnetic disk. Each groove is connected to a fulcrum by sliding inside. During processing, the bearing ring is placed flat on the fulcrum. During processing, the fulcrum is magnetized and the bearing ring is attracted by magnetic force for processing.

[0003] However, due to the varying outer diameters of different bearing rings and the need to process different products, the pivot point position must be adjusted along the radial guideway. During this adjustment process, a tape measure is first used to determine the pivot point's desired position before adjustment. Multiple pivot points must be moved one by one using the tape measure, and a single pivot point requires multiple measurements during the adjustment process, making the operation cumbersome and inefficient. Furthermore, since errors may occur each time the operator visually inspects the tape measure and makes judgments, there's no guarantee that the pivot point will be in the same radial position each time it is adjusted, potentially affecting the stability of the bearing ring's installation. Utility Model Content

[0004] In view of the defects of the prior art, the utility model provides a device for quickly replacing workpieces, which facilitates the adjustment of the position of the fulcrum on the magnetic disk. There is no need to measure the fulcrum one by one. When replacing annular workpieces of different sizes, it is only necessary to readjust the distance between the push plate and the partition, thereby further improving the efficiency of replacing workpieces.

[0005] In order to achieve the above-mentioned purpose, the technical solution provided by the utility model is a device for quickly replacing workpieces, which is used for processing annular workpieces on a vertical grinder. The vertical grinder includes a magnetic disk and a fulcrum arranged on the magnetic disk, which includes a connecting rod, a push plate, a partition, and a pressure cap; the push plate is detachably connected to one end of the connecting rod, and the push plate has a first abutment surface, which is used to abut the fulcrum; the partition is installed on the connecting rod and can move along the connecting rod toward or away from the push plate, and the partition has a second abutment surface, which is used to abut the outer diameter surface of the magnetic disk; the pressure cap is installed on the partition to lock the partition and the connecting rod, and lock the radial distance between the first abutment surface and the second abutment surface.

[0006] Furthermore, a size scale is provided on the connecting rod, and the value of the size scale increases from one end connected to the push plate to the other end.

[0007] Furthermore, the axial direction of the connecting rod is parallel to the radial direction of the annular workpiece.

[0008] Furthermore, the first abutting surface and the second abutting surface are both perpendicular to the axial direction of the connecting rod.

[0009] Furthermore, the first abutment surface is flush with the end surface of the connecting rod.

[0010] Furthermore, the size scale corresponding to the first abutting surface on the connecting rod is zero.

[0011] Furthermore, the connecting rod is threadedly connected to the push plate.

[0012] Furthermore, the pressure cap includes a tightening rod, the partition is provided with a threaded hole, and the end of the tightening rod is screwed into the threaded hole and presses the connecting rod.

[0013] Furthermore, a handle is fixed to the other end of the tightening rod.

[0014] The beneficial effects of the present invention are as follows: by setting a connecting rod, a push plate and a partition, the position of the fulcrum is positioned by the push plate, and the outer diameter surface of the magnetic disk is positioned by the partition. Before measurement, the position of the partition on the connecting rod is adjusted and locked, and then the distance between the push plate and the partition is determined. Based on this distance, the position of the fulcrum on the magnetic disk is adjusted. It is only necessary to position the push plate and the partition once to adjust the position of multiple fulcrums on the magnetic disk. The adjustment basis of each fulcrum is unified, and the adjustment is more accurate and fast. When annular workpieces of different sizes need to be replaced, it is only necessary to readjust the distance between the push plate and the partition, which further improves the efficiency of replacing workpieces. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a top view of a device for quickly replacing workpieces in use in one embodiment of the present utility model;

[0016] Figure 2 This is a front view of a device for quickly replacing workpieces in use in one embodiment of the present utility model;

[0017] Figure 3 for Figure 2 A partial enlarged view of the

[0018] Figure 4 This is a schematic diagram of a structure for quickly replacing workpieces in one embodiment of the present utility model;

[0019] Figure 5 This is a structural diagram of a connecting rod in one embodiment of the present invention;

[0020] Figure 6 This is a schematic structural diagram of a pressure cap in one embodiment of the present invention;

[0021] Figure 7This is a schematic structural diagram of a partition in one embodiment of the present utility model;

[0022] Figure 8 This is a structural diagram of a push plate in one embodiment of the present utility model;

[0023] In the picture:

[0024] 100. Connecting rod,

[0025] 200, push plate, 210, first abutment surface,

[0026] 300, partition, 310, second abutment surface, 320, threaded hole,

[0027] 400, pressure cap, 410, tightening rod, 420, handle,

[0028] 10. Pivot point, 20. Magnetic disk, 21. Outer diameter surface, 30. Bearing ring. DETAILED DESCRIPTION

[0029] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] See also Figure 1 , shows a device for quickly replacing workpieces in one embodiment of the utility model, which is used for processing annular workpieces on a vertical grinder. In this embodiment, the processed annular workpiece includes a bearing ring 30, and the vertical grinder includes a magnetic disk 20 and a fulcrum 10 arranged on the magnetic disk 20. During processing, the magnetic disk 20 and the fulcrum 10 are magnetized, and the bearing ring 30 is attracted by magnetic force for processing.

[0031] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 4, a device for quickly replacing workpieces includes a connecting rod 100, a push plate 200, a partition 300 and a pressure cap 400; the push plate 200 is detachably connected to one end of the connecting rod 100. In this embodiment, the detachable connection method is to open a threaded hole on the push plate 200, and an external thread is set at the end of the connecting rod 100. The two are threadedly connected. The push plate 200 has a first abutting surface 210, and the first abutting surface 210 is used to abut the fulcrum 10; the partition 300 is installed on the connecting rod 100 and can move along the connecting rod 100 toward or away from the push plate 200. The partition 300 has a second abutting surface 310, and the second abutting surface 310 is used to abut the outer diameter surface 21 of the magnetic disk 20; the pressure cap 400 is installed on the partition 300 to lock the partition 300 and the connecting rod 100, and lock the radial distance between the first abutting surface 210 and the second abutting surface 310.

[0032] During use, the distance between the first abutting surface 210 and the second abutting surface 310 is calculated based on the diameter of the magnetic disk 20, the size of the fulcrum 10, and the size of the bearing ring 30 to meet the installation requirements. After adjusting the relative position of the partition 300 on the connecting rod 100, the partition 300 and the connecting rod 100 are locked with the pressure cap 400. The first abutting surface 210 of the push plate 200 is abutted against the fulcrum 10, and the fulcrum 10 is pushed radially until the second abutting surface 310 of the partition 300 abuts against the outer diameter surface 21 of the magnetic disk 20. This determines that the fulcrum 10 is adjusted into place. Using this adjusted device for quickly changing workpieces, the position of each fulcrum 10 is adjusted in turn.

[0033] It should be noted that since the diameter of the magnetic disk 20 is fixed, the size of the bearing ring 30 can be found from the drawings. The size of the fulcrum 10 on the magnetic disk 20 is fixed, so the distance between the fulcrum 10 and the outer diameter surface 21 at the outermost end of the magnetic disk 20 can be calculated. For example: the outer diameter of the bearing ring 30 is 780mm, and the outer diameter of the magnetic disk is 1000mm. According to the formula (1000-780) / 2=110mm, the distance between the outer diameter of the bearing ring 30 and the outermost side of the magnetic disk 20 is 110mm. The outer diameter contacts the uppermost plane of the fulcrum 10. The distance L between the outermost side of the fulcrum 10 and the outermost side of the uppermost end is 60mm. Therefore, the protruding length of the connecting rod is 110mm-60mm = 50mm. It should be noted that the protruding length of the connecting rod is the radial distance between the first abutting surface 210 and the second abutting surface 310 that needs to be adjusted.

[0034] The above-mentioned device for quickly replacing workpieces is provided with a connecting rod 100, a push plate 200 and a partition 300. The push plate 200 is used to locate the position of the fulcrum 10, and the partition 300 is used to locate the outer diameter surface 21 of the magnetic disk 20. Before measurement, the distance between the push plate 200 and the partition 300 is adjusted, and the position of the fulcrum 10 is adjusted based on this distance. It is only necessary to locate the position of the push plate 200 and the partition 300 once, and the position of multiple fulcrums 10 on the magnetic disk 20 can be adjusted. The adjustment basis of each fulcrum 10 is unified, and the adjustment is more accurate and fast. When annular workpieces of different sizes need to be replaced, it is only necessary to readjust the distance between the push plate 200 and the partition 300, thereby further improving the efficiency of replacing workpieces.

[0035] Furthermore, in one embodiment, a size scale is provided on the connecting rod 100, and the value of the size scale increases from the end connected to the push plate 200 to the other end. This configuration allows the radial distance between the first abutting surface 210 and the second abutting surface 310 to be adjusted with the help of the size scale provided on the connecting rod 100, which is more convenient and can further improve the efficiency of adjusting and replacing the tooling.

[0036] In one embodiment, the axial direction of the connecting rod 100 is parallel to the radial direction of the annular workpiece.

[0037] See also Figure 3 In one embodiment, the first abutting surface 210 and the second abutting surface 310 are both perpendicular to the axial direction of the connecting rod.

[0038] In one embodiment, the first abutting surface 210 is flush with the end surface of the connecting rod 100 .

[0039] Based on the above embodiment, the size scale corresponding to the first abutting surface 210 on the connecting rod 100 is zero. In the above-mentioned device for quickly changing workpieces, the first abutting surface 210 is flush with the end surface of the connecting rod 100, and the size scale corresponding to the first abutting surface 210 on the connecting rod 100 is zero. Then, the scale on the connecting rod 100 corresponding to the position of the second abutting surface 310 shows the distance between the first abutting surface 210 and the second abutting surface 310.

[0040] See also Figure 5 and Figure 8 In one embodiment, the connecting rod 100 is threadedly connected to the push plate 200. Section A in the figure is the portion connected to the push plate 200. The length of this section is fixed at 8 mm. The dimensions are engraved on the connecting rod 100 starting from the left side. When adjusting the connecting rod 100, it can be directly adjusted according to the engraved dimensions.

[0041] See also Figure 6In one embodiment, the pressure cap 400 includes a tightening rod 410 , and the partition 300 is provided with a threaded hole 320 . The end of the tightening rod 410 is screwed into the threaded hole 320 and presses the connecting rod 100 .

[0042] Furthermore, in one embodiment, a handle 420 is fixed to the other end of the tightening rod 410. In this embodiment, the handle 420 is provided to facilitate applying force and rotating the tightening rod 410 to further press the end of the tightening rod 410 against the connecting rod 100 to lock the position of the partition 300.

[0043] In this embodiment, by calculating the required protruding length of the connecting rod 100 and adjusting the spacer 300 on the connecting rod 100 to that position, the fulcrum 10 can be moved successfully in one go, thereby improving production efficiency. In addition, the push plate 200 has the same dimensions as the contact surface of the fulcrum 10, which allows for uniform force during the pushing process, making the fulcrum 10 easier to move and faster.

[0044] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.

[0045] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0046] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0047] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it can mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it can mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher horizontal height than the second feature. When a first feature is "below," "below," or "below" a second feature, it can mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower horizontal height than the second feature. It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or there can be an intermediate element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there can be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only embodiments.

Claims

1. A device for quickly changing workpieces, used for machining annular workpieces on a vertical grinder, the vertical grinder comprising a magnetic disk and a fulcrum disposed on the magnetic disk, characterized in that: include Connecting rod; a push plate detachably connected to one end of the connecting rod, the push plate having a first abutting surface for abutting the fulcrum; a partition plate mounted on the connecting rod and capable of moving along the connecting rod toward or away from the push plate, the partition plate having a second abutting surface configured to abut against an outer diameter surface of the magnetic disk; A pressing cap is installed on the partition to lock the partition and the connecting rod and lock the radial distance between the first abutting surface and the second abutting surface.

2. The device for quickly replacing workpieces according to claim 1, characterized in that: The connecting rod is provided with a size scale, and the value of the size scale increases from one end connected to the push plate to the other end.

3. The device for quickly replacing workpieces according to claim 2, characterized in that: The axial direction of the connecting rod is parallel to the radial direction of the annular workpiece.

4. The device for quickly replacing workpieces according to claim 3, characterized in that: The first abutting surface and the second abutting surface are both perpendicular to the axial direction of the connecting rod.

5. The device for quickly replacing workpieces according to claim 4, characterized in that: The first abutment surface is flush with an end surface of the connecting rod.

6. The device for quickly replacing workpieces according to claim 5, characterized in that: The size scale corresponding to the first abutting surface on the connecting rod is zero.

7. A device for quickly replacing workpieces according to any one of claims 1 to 6, characterized in that: The connecting rod is threadedly connected to the push plate.

8. A device for quickly replacing workpieces according to any one of claims 1 to 6, characterized in that: The pressure cap includes a tightening rod, the partition is provided with a threaded hole, and the end of the tightening rod is screwed into the threaded hole and presses the connecting rod.

9. The device for quickly replacing workpieces according to claim 8, characterized in that: A handle is fixed to the other end of the tightening rod.