Cutting positioning device for pipeline field repair

By designing a cutting positioning device for on-site repair of pipelines, the combination of arc-shaped positioning plates and clamping blocks is used to solve the problem of insufficient cutting accuracy, and the flatness of the cutting surface and the repair quality are improved.

CN223265500UActive Publication Date: 2025-08-26CHINA INVESTMENT (TIANJIN) THERMAL POWER CO LTD
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Patent Information

Application Number
CN202422599069.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-26
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

In the prior art, the pipe cutting accuracy is insufficient, resulting in uneven cutting surfaces and affecting the repair quality.

Method used

A cutting positioning device for on-site repair of pipes is designed, including an arc-shaped positioning plate and clamping block, which is fixed to the outside of the pipe through slide rails and connecting bolts, and combined with clamps and adjustment blocks to ensure the stability and accuracy of the cutting equipment.

Benefits of technology

It improves the stability and accuracy of the cutting process, ensures that the cutting surface is well connected with the new pipeline, and improves the repair quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a cutting positioning device for pipeline on-site repair, which comprises a positioning plate which is an arc-shaped structural member, a sliding rail is arranged on the inner side wall of the positioning plate, and a strip-shaped cutting hole is formed in the middle of the positioning plate; a sliding block corresponding to the sliding rail is fixedly connected to one end face of the clamping block, and the other end face of the clamping block abuts against a to-be-cut pipeline; the multiple clamping blocks are arranged, an annular structure surrounding the outer side of the pipeline is formed between the sliding rails on the end faces of the multiple clamping blocks, and the positioning plate wraps the outer side of the pipeline through the sliding rails and rotates along the sliding rails. The cutting device has the advantages that the working stability of the cutting device in the cutting process is improved through the positioning plate and the clamp, it is guaranteed that the cutting quality of a cutting part cannot be affected by deviation and shaking of the cutting device, the positioning plate is fixed through the clamping block, a stable moving track is provided, the cutting stability and quality are improved, and the cutting efficiency is improved. And it is ensured that the cut surface after cutting can be in good butt joint with a new pipeline.
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Description

Technical Field

[0001] The utility model belongs to the field of auxiliary equipment, in particular to a cutting and positioning device for on-site repair of pipelines. Background Art

[0002] Pipeline repair is a common problem in life and industry. After long-term use, some parts of the pipeline will age and be damaged. At this time, the pipeline needs to be repaired. However, when the damage to the pipeline is more serious, or there are multiple intensive damages in the pipeline, part of the pipeline needs to be cut, replaced and re-welded.

[0003] In the existing technology, workers will mark the position to be cut and use a cutting device to cut according to the marked line, which often leads to insufficient cutting accuracy, thereby affecting the flatness of the pipe cutting surface. When updating the pipe, it is easy to cause the connection between the new and the old to be not tight enough, thus affecting the repair quality. Utility Model Content

[0004] In view of this, the present invention aims to provide a cutting and positioning device for on-site pipeline repair, in order to solve at least one of the above-mentioned technical problems.

[0005] In order to achieve the above-mentioned purpose, the technical solution of the utility model is achieved as follows:

[0006] Cutting and positioning device for on-site pipeline repair, including:

[0007] The positioning plate is an arc-shaped structural member, the inner side wall of the positioning plate is provided with a slide rail, and a strip-shaped cutting hole is opened in the middle of the positioning plate;

[0008] A clamping block, wherein a slider corresponding to the slide rail is fixedly connected to one end surface of the clamping block, and the other end surface of the clamping block is pressed against the pipe to be cut;

[0009] There are multiple clamping blocks, and the slide rails on the end surfaces of the multiple clamping blocks form an annular structure surrounding the outside of the pipeline. The positioning plate is wrapped around the outside of the pipeline through the slide rails and rotates along the slide rails.

[0010] Furthermore, there are two positioning plates, and connecting plates are fixed on both sides of each positioning plate. A plurality of connecting holes are opened on the connecting plates, and connecting bolts are arranged in the connecting holes. The connecting bolts pass through the two positioning plates and are threadedly connected to the connecting nuts.

[0011] Furthermore, a fixing block is provided on the outside of the connecting plate. The fixing block is a U-shaped structural member. A threaded hole is opened on the side wall of the fixing block. A tightening bolt is threadedly connected in the threaded hole. The tightening bolt tightens the connecting plate.

[0012] Furthermore, the clamping block is an arc-shaped structural part, with a countersunk hole on the clamping block, and a threaded groove corresponding to the countersunk hole on the slide rail. A countersunk bolt is provided in the countersunk hole, and the countersunk bolt passes through the countersunk hole and is threadedly connected to the threaded groove, and the head of the countersunk bolt is located on the inside of the countersunk hole.

[0013] Furthermore, a silicone pad is provided on the end surface of the clamping block away from the slide rail.

[0014] Furthermore, a clamp for fixing the cutting equipment is provided on the outer side wall of the positioning plate.

[0015] Furthermore, a strip-shaped adjustment groove is opened on the outer side wall of the positioning plate, an adjustment block is movably provided in the adjustment groove, the clamp is fixedly connected to the adjustment block, and the opening direction of the adjustment groove is perpendicular to the starting direction of the cutting hole.

[0016] Furthermore, a positioning hole is formed on the adjusting block, a positioning bolt is connected to the inner thread of the positioning hole, and the positioning bolt passes through the positioning hole and tightens against the outer wall of the positioning plate.

[0017] Furthermore, one end surface of the silicone pad is fixedly connected to the clamping block, and the other end surface is pressed tightly against the pipe to be cut.

[0018] Furthermore, the opening direction of the cutting hole is parallel to the rotation direction of the positioning plate.

[0019] Compared with the prior art, the cutting and positioning device for on-site pipeline repair described in the present invention has the following beneficial effects:

[0020] The positioning plate and the clamp improve the working stability of the cutting equipment during the cutting process, ensuring that the cutting part will not be affected by the offset and shaking of the cutting equipment and the cutting quality. The positioning plate is fixed by the clamping block and a stable moving track is provided, which further improves the stability and quality of the cutting and ensures that the cutting surface after cutting can be well connected with the new pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings, which constitute part of the present invention, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0022] Figure 1 This is a schematic diagram of the overall structure of the cutting and positioning device for on-site repair of pipelines according to an embodiment of the present utility model;

[0023] Figure 2 This is a schematic diagram of the structure of the positioning plate according to an embodiment of the present utility model;

[0024] Figure 3This is a schematic diagram of the structure of the clamping block according to an embodiment of the present utility model;

[0025] Figure 4 The embodiment of the present utility model Figure 1 Schematic diagram of the structure at point A in the middle.

[0026] Description of reference numerals:

[0027] 1. Positioning plate; 101. Slide rail; 102. Cutting hole; 103. Connecting plate; 104. Adjustment slot; 2. Clamping block; 201. Slider; 202. Countersunk hole; 203. Silicone pad; 3. Fixing block; 4. Clamp; 401. Adjustment block; 402. Positioning bolt. DETAILED DESCRIPTION

[0028] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.

[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0030] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0031] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0032] The cutting and positioning device for on-site pipeline repair includes: a positioning plate 1, which is an arc-shaped structural member, and a slide rail 101 is provided on the inner wall of the positioning plate 1, and a strip-shaped cutting hole 102 is opened in the middle position of the positioning plate 1; a clamping block 2, and a slider 201 corresponding to the slide rail 101 is fixedly connected to one end face of the clamping block 2, and the other end face of the clamping block 2 is pressed against the pipeline to be cut; there are multiple clamping blocks 2, and the slide rails 101 on the end faces of multiple clamping blocks 2 form an annular structure surrounding the outside of the pipeline. The positioning plate 1 is wrapped around the outside of the pipeline through the slide rail 101 and rotates along the slide rail 101.

[0033] The positioning plate 1 and the clamp 4 improve the working stability of the cutting equipment during the cutting process, ensuring that the cutting part will not be affected by the offset and shaking of the cutting equipment and the cutting quality. The positioning plate 1 is fixed by the clamping block 2 and a stable moving track is provided, which further improves the stability and quality of the cutting and ensures that the cutting surface after cutting can be well connected with the new pipe. The opening direction of the cutting hole 102 is parallel to the rotation direction of the positioning plate 1.

[0034] There are two positioning plates 1, and connecting plates 103 are fixed on both sides of each positioning plate 1. A plurality of connecting holes are opened on the connecting plate 103, and connecting bolts are provided in the connecting holes. The connecting bolts pass through the two positioning plates 1 and are threadedly connected with the connecting nuts. The connecting bolts are used to preliminarily fix the positioning plates 1 so that the positioning plates 1 can be fixed to the outside of the pipeline without the need for staff to continue to manually stabilize its state.

[0035] A fixing block 3 is provided on the outside of the connecting plate 103. The fixing block 3 is a U-shaped structural member. A threaded hole is opened on the side wall of the fixing block 3. A tightening bolt is threadedly connected in the threaded hole. The tightening bolt tightens the connecting plate 103. The fixing block 3 is used to further fix the two positioning plates 1, thereby improving the clamping degree of the clamping blocks 2 in the two positioning plates 1 on the pipeline and improving the stability of the positioning plate 1 when moving.

[0036] The clamping block 2 is an arc-shaped structural member, and a countersunk hole 202 is opened on the clamping block 2. A threaded groove corresponding to the countersunk hole 202 is opened on the slide rail 101. A countersunk bolt is provided in the countersunk hole 202. The countersunk bolt passes through the countersunk hole 202 and is threadedly connected to the threaded groove, and the head of the countersunk bolt is located on the inner side of the countersunk hole 202; the countersunk hole 202 ensures that the bolt will not damage the pipeline during the process of clamping the pipeline.

[0037] A silicone pad 203 is provided on the end face of the clamping block 2 away from the slide rail 101, one end face of the silicone pad 203 is fixedly connected to the clamping block 2, and the other end face is pressed against the pipe to be cut; the silicone pad 203 increases the friction between the clamping block 2 and the pipe, and avoids the sliding of the clamping block 2 affecting the cutting position. At the same time, the thickness of the silicone pad 203 is related to the pipe diameter. Silicone pads 203 of different thicknesses can be selected according to different pipe diameters to increase the clamping force. Furthermore, the silicone pad 203 is soft in texture, which avoids the clamping block 2 from damaging the pipe during the process of clamping the pipe.

[0038] A clamp 4 for fixing the cutting equipment is provided on the outer side wall of the positioning plate 1 .

[0039] A strip-shaped adjustment groove 104 is provided on the outer wall of the positioning plate 1, and an adjustment block 401 is movably provided in the adjustment groove 104. The clamp 4 is fixedly connected to the adjustment block 401, and the opening direction of the adjustment groove 104 is perpendicular to the starting direction of the cutting hole 102; the position adjustment function of the clamp 4 is realized by the adjustment groove 104 and the adjustment block 401, and the staff can make fine adjustments to the cutting position according to actual conditions.

[0040] The adjusting block 401 is provided with a positioning hole, and the positioning hole is threadedly connected with a positioning bolt 402, and the positioning bolt 402 passes through the positioning hole and presses against the outer wall of the positioning plate 1; when the cutting position needs to be adjusted, the positioning bolt 402 is rotated, and the positioning bolt 402 no longer presses against the positioning plate 1, and the adjusting block 401 is moved to adjust the cutting position. When the clamp 4 reaches the position corresponding to the cutting position, the positioning bolt 402 is tightened to fix the clamp 4 at the current position, thereby improving the cutting stability.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention.

[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A cutting and positioning device for on-site repair of pipelines, characterized in that: include: A positioning plate (1), wherein the positioning plate (1) is an arc-shaped structural member, a slide rail (101) is provided on the inner side wall of the positioning plate (1), and a strip-shaped cutting hole (102) is opened in the middle of the positioning plate (1); A clamping block (2), wherein a slider (201) corresponding to the slide rail (101) is fixedly connected to one end surface of the clamping block (2), and the other end surface of the clamping block (2) is pressed against the pipe to be cut; There are multiple clamping blocks (2), and the slide rails (101) on the end surfaces of the multiple clamping blocks (2) form an annular structure surrounding the outside of the pipeline. The positioning plate (1) is wrapped around the outside of the pipeline through the slide rail (101) and rotates along the slide rail (101).

2. The cutting and positioning device for on-site pipeline repair according to claim 1, characterized in that: Two positioning plates (1) are provided, and connecting plates (103) are fixedly provided on both sides of each positioning plate (1). The connecting plates (103) are provided with a plurality of connecting holes, and connecting bolts are provided in the connecting holes. The connecting bolts pass through the two positioning plates (1) and are threadedly connected to the connecting nuts.

3. The cutting and positioning device for on-site pipeline repair according to claim 2, characterized in that: A fixing block (3) is provided on the outside of the connecting plate (103). The fixing block (3) is a U-shaped structural member. A threaded hole is provided on the side wall of the fixing block (3). A tightening bolt is threadedly connected in the threaded hole. The tightening bolt tightens the connecting plate (103).

4. The cutting and positioning device for on-site pipeline repair according to claim 1, characterized in that: The clamping block (2) is an arc-shaped structural member, a countersunk hole (202) is formed on the clamping block (2), a threaded groove corresponding to the countersunk hole (202) is formed on the slide rail (101), a countersunk bolt is provided in the countersunk hole (202), the countersunk bolt passes through the countersunk hole (202) and is threadedly connected to the threaded groove, and the head of the countersunk bolt is located inside the countersunk hole (202).

5. The cutting and positioning device for on-site pipeline repair according to claim 4, characterized in that: A silicone pad (203) is provided on the end surface of the clamping block (2) away from the slide rail (101).

6. The cutting and positioning device for on-site pipeline repair according to claim 1, characterized in that: A clamp (4) for fixing the cutting equipment is provided on the outer side wall of the positioning plate (1).

7. The cutting and positioning device for on-site pipeline repair according to claim 6, characterized in that: A strip-shaped adjustment groove (104) is provided on the outer side wall of the positioning plate (1), an adjustment block (401) is movably provided in the adjustment groove (104), the clamp (4) is fixedly connected to the adjustment block (401), and the opening direction of the adjustment groove (104) is perpendicular to the starting direction of the cutting hole (102).

8. The cutting and positioning device for on-site pipeline repair according to claim 7, characterized in that: A positioning hole is formed on the adjusting block, and a positioning bolt (402) is connected to the inner thread of the positioning hole. The positioning bolt (402) passes through the positioning hole and tightens against the outer wall of the positioning plate (1).

9. The cutting and positioning device for on-site pipeline repair according to claim 5, characterized in that: One end face of the silicone pad (203) is fixedly connected to the clamping block (2), and the other end face is pressed against the pipe to be cut.

10. The cutting and positioning device for on-site pipeline repair according to claim 1, characterized in that: The opening direction of the cutting hole (102) is parallel to the rotation direction of the positioning plate (1).