Cutting device for XPE material

Abstract

The utility model discloses a cutting device for XPE materials. The cutting device comprises a supporting frame, a cutting device is arranged on one side of the upper end of the supporting frame, a leveling device is arranged on one side of the cutting device, a material carrying panel is arranged at one side end of the leveling device, a feeding device is arranged at one side end of the material carrying panel, and auxiliary rotating rollers are arranged at the two side ends of the material carrying panel. The shearing device comprises two stand columns, telescopic air cylinders are arranged at the upper ends of the two stand columns, the output ends of the telescopic air cylinders are connected with connecting rods, the connecting rods are fixedly connected with sliding devices, locking and attaching blocks are connected to the sliding devices, upper cutting knives are locked and attached to the locking and attaching blocks, and lower cutting knives are arranged at the lower ends of the upper cutting knives. The cutting device has the advantages that through cooperation of the upper cutting knife and the lower cutting knife, the cutting device can achieve rapid and accurate cutting, the production efficiency is remarkably improved through the efficient cutting mode, the XPE material can be rapidly machined into the needed shape, the air cylinder driving system provides stable cutting force, and the quality consistency of cutting every time is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of XPE materials, in particular to a cutting device for XPE materials. Background Art

[0002] XPE material is a high-performance plastic material based on polyethylene that is cross-linked through chemical or physical methods. It has excellent tensile strength, impact resistance, and chemical corrosion resistance, as well as good thermal insulation and sound insulation. Therefore, XPE materials are widely used in many fields such as construction, automobiles, electronics, electrical appliances, and packaging. With the increasing application of XPE materials in various industries, the requirements for its cutting process are also gradually increasing. The cutting of XPE materials requires not only accurate and efficient cutting, but also smooth edges after cutting to facilitate subsequent processing and use. In addition, due to the elasticity and toughness of XPE materials, traditional cutting tools may have difficulty achieving high-quality cutting, which can easily lead to material waste and low processing efficiency. Utility Model Content

[0003] The purpose of this utility model is to solve the problem that traditional cutting tools have difficulty in maintaining stable cutting accuracy during the cutting process, especially when cutting complex shapes, which may result in uneven edges of the material. Manual cutting operations are not only time-consuming and labor-intensive, but also limit the improvement of production efficiency. At the same time, the operating complexity and equipment cost of existing automatic cutting machines also make it difficult for many small businesses to put them into use.

[0004] The utility model achieves the above-mentioned purpose through the following technical solutions: a cutting device for XPE material, comprising a support frame, a shearing device is provided on one side of the upper end of the support frame, a leveling device is provided on one side of the shearing device, a loading panel is provided on one side of the leveling device, a feeding device is provided on one side of the loading panel, and auxiliary rotating rollers are provided on both sides of the loading panel;

[0005] The shearing device includes two columns, and the upper ends of the two columns are respectively provided with a telescopic cylinder, and the output ends of the telescopic cylinders are respectively connected to a connecting rod, and the connecting rod is fixedly connected to a sliding device, and the sliding device is respectively connected to a locking block, and an upper cutting knife is locked on the locking block, and a lower cutting knife is provided at the lower end of the upper cutting knife. Through the cooperation of the upper and lower cutting knives, fast and precise cutting can be achieved, and production efficiency is improved. The equipped feeding device and leveling device can reduce manual operation, improve the degree of automation, and reduce labor intensity. The setting of the auxiliary rotating roller allows the material to move freely on the loading panel, which is suitable for materials of different specifications and shapes. The cylinder drive system is adopted, which can provide stable cutting force and ensure consistency in cutting quality.

[0006] Furthermore, the leveling device includes two first fixed plates, a first rotating motor is provided on one side of the first fixed plate, a rotating gear is provided at the output end of the first rotating motor, a rotating belt is provided on the rotating gear, the upper end of the rotating belt is connected to a first rotating gear plate, a second rotating gear plate is provided at one end of the first rotating gear plate, a first rotating roller is fixedly connected to one end of the first rotating gear plate, a second rotating roller is provided at the upper end of the first rotating roller, and a conveying roller is fixedly connected to one end of the second rotating gear plate. The design of the double rotating rollers ensures that the material can be evenly and fully leveled when passing through the leveling device, thereby improving the leveling quality. The motor-driven rotation system automates the leveling process, reduces manual intervention, and improves work efficiency. The leveling force can be adjusted according to the characteristics of different materials to enhance flexibility. The setting of the conveying roller helps to quickly and efficiently transport the leveled material to subsequent processing equipment, thereby improving overall production efficiency.

[0007] Furthermore, the feeding device includes two second fixed plates, one end of the second fixed plate is fixedly connected to a second rotating motor, the output end of the second rotating motor is connected to a third rotating roller, and a fourth rotating roller is provided on the upper end of the third rotating roller. The rotating roller driven by the second rotating motor can quickly and effectively transport the material to the subsequent processing link, thereby improving production efficiency. The design of the third rotating roller and the fourth rotating roller helps to ensure the stability of the material during the transportation process and prevent the material from slipping and dislocation.

[0008] Furthermore, the rotating gear, the first rotating gear plate, and the second rotating gear plate are all connected by the rotating belt.

[0009] Furthermore, the columns are in an opposing shape, and a plurality of air holes are evenly and equidistantly arranged on the loading panel.

[0010] Beneficial effects: The utility model has reasonable design and has the following beneficial effects:

[0011] 1. Through the cooperation of the upper and lower cutting blades, the cutting device can achieve fast and precise cutting. This efficient cutting method significantly improves production efficiency and enables XPE materials to be quickly processed into the required shape. At the same time, the cylinder drive system provides stable cutting force to ensure the consistency of quality of each cut, thereby reducing the defective rate and material waste.

[0012] 2. The cutting device is equipped with a feeding device, a leveling device and an auxiliary rotating roller, which can automatically complete the entire process from feeding, leveling to cutting. This design reduces dependence on manual operation, reduces labor intensity, and improves the degree of automation, allowing operators to devote more energy to other important tasks, thereby improving overall work efficiency;

[0013] 3. The device's dual rotating rollers and adjustable leveling force design allow it to accommodate XPE materials of varying specifications and shapes. Whether materials of varying thickness or shape, the device can effectively level and cut them. This flexibility allows the device to be widely applied to diverse production needs, enhancing its market competitiveness. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic diagram of the present utility model;

[0015] Figure 2 This is a schematic diagram of the shearing device of the present utility model;

[0016] Figure 3 This is a schematic diagram of the leveling device of the present utility model;

[0017] Figure 4 This is a schematic diagram of the loading device of the present invention.

[0018] In the figure: 1-support frame, 2-shearing device, 3-leveling device, 4-loading panel, 5-feeding device, 6-auxiliary rotating roller, 21-column, 22-telescopic cylinder, 23-connecting rod, 24-sliding device, 25-locking block, 26-upper cutting knife, 27-lower cutting knife, 31-first fixed plate, 32-first rotating motor, 33-rotating gear, 34-rotating belt, 35-first rotating gear disc, 36-second rotating gear disc, 37-first rotating roller, 38-second rotating roller, 39-conveying roller, 51-second fixed plate, 52-second rotating motor, 53-third rotating roller, 54-fourth rotating roller. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] Combine Figures 1 to 4 As shown, a cutting device for XPE material includes a support frame 1, a shearing device 2 is provided on one side of the upper end of the support frame 1, a leveling device 3 is provided on one side of the shearing device 2, a loading panel 4 is provided on one side of the leveling device 3, a feeding device 5 is provided on one side of the loading panel 4, and auxiliary rotating rollers 6 are provided on both sides of the loading panel 4;

[0021] The shearing device 2 includes two columns 21, and a telescopic cylinder 22 is provided at the upper end of the two columns 21. The output end of the telescopic cylinder 22 is connected to a connecting rod 23, and the connecting rod 23 is fixedly connected to a sliding device 24. The sliding device 24 is connected to a locking block 25, and an upper cutting knife 26 is locked on the locking block 25. A lower cutting knife 27 is provided at the lower end of the upper cutting knife 26. Through the cooperation of the upper and lower cutting knives, fast and precise cutting can be achieved, and production efficiency is improved. The feeding device and leveling device can reduce manual operation, improve the degree of automation, and reduce labor intensity. The setting of the auxiliary rotating roller allows the material to move freely on the loading panel, which is suitable for materials of different specifications and shapes. The cylinder drive system is adopted, which can provide stable cutting force and ensure consistency in cutting quality.

[0022] Among them, the leveling device 3 includes two first fixed plates 31, a first rotating motor 32 is provided on one side of the first fixed plate 31, a rotating gear 33 is provided at the output end of the first rotating motor 32, a rotating belt 34 is provided on the rotating gear 33, the upper end of the rotating belt is connected to the first rotating gear plate 35, a second rotating gear plate 36 is provided at one end of the first rotating gear plate 35, a first rotating roller 37 is fixedly connected to one end of the first rotating gear plate 35, a second rotating roller 38 is provided at the upper end of the first rotating roller 37, and a conveying roller 39 is fixedly connected to one end of the second rotating gear plate 36. The design of the double rotating rollers, the first rotating roller and the second rotating roller, ensures that the material can be evenly and fully leveled when passing through the leveling device, thereby improving the leveling quality. The rotation system driven by the motor automates the leveling process, reduces manual intervention, and improves work efficiency. The leveling force can be adjusted according to the characteristics of different materials to enhance flexibility. The setting of the conveying roller helps to quickly and effectively transport the leveled materials to subsequent processing equipment, thereby improving overall production efficiency. The feeding device 5 includes two second fixed plates 51, one end of the second fixed plate 51 is fixedly connected to a second rotating motor 52, and the output end of the second rotating motor 52 is connected to a third rotating roller 53. A fourth rotating roller 54 is provided on the upper end of the third rotating roller 53. The third and fourth rotating rollers driven by the second rotating motor can quickly and effectively transport the materials to subsequent processing links, thereby improving production efficiency. The design of the third and fourth rotating rollers helps to ensure the stability of the materials during the transportation process and prevent the materials from slipping and dislocation. The rotating gear 33, the first rotating toothed disc 35, and the second rotating toothed disc 36 are all connected by a rotating belt 34. The columns 21 are in an opposing shape, and the columns 21 are in an opposing shape. A number of air holes are evenly and equidistantly arranged on the loading panel 4.

[0023] Working Principle: Material is conveyed to the loading panel 4 via the feed mechanism 5. The feed mechanism consists of a second fixed plate 51 and a second rotating motor 52. This motor drives third and fourth rotating rollers 53 and 54, ensuring material stability during conveyance and preventing slippage and misalignment. The motor's rotation ensures that the material is quickly and efficiently conveyed to the loading panel 4, which provides a stable platform for the material. The loading panel 4 is evenly distributed with ventilation holes to facilitate air circulation and prevent deformation caused by temperature or humidity. The provision of auxiliary rotating rollers 6 allows the material to move freely on the loading panel, facilitating subsequent processing. After passing through the loading panel 4, the material enters the leveling device 3. This device consists of a first fixed plate 31, a first rotating motor 32, and dual rotating rollers (first and second rotating rollers 37 and 38). The rotating motor drives the rotating gear 33 and rotating belt 34, which rotate the first and second rotating gear discs 35 and 36. Passing through the dual rotating rollers, the material is evenly and fully leveled. After leveling, the material enters the shearing device 2 for cutting. The device consists of two uprights 21, a telescopic cylinder 22, a connecting rod 23, a sliding mechanism 24, and upper and lower cutting blades (upper cutting blade 26 and lower cutting blade 27). The output end of the telescopic cylinder is connected to the connecting rod, which, through the sliding mechanism 24, enables the upper cutting blade 26 to move up and down between the uprights. When the telescopic cylinder 22 is activated, the connecting rod 23 drives the sliding mechanism 24 up and down, causing the upper cutting blade 26 to press downward and cooperate with the lower cutting blade 27 to cut. This cutting method achieves fast and precise cutting, improving production efficiency. At the same time, the cylinder drive system provides stable cutting force.

[0024] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0025] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A cutting device for XPE material, comprising a support frame (1), characterized in that: A shearing device (2) is provided on one side of the upper end of the support frame (1), a leveling device (3) is provided on one side of the shearing device (2), a loading panel (4) is provided on one side of the leveling device (3), a feeding device (5) is provided on one side of the loading panel (4), and auxiliary rotating rollers (6) are provided on both sides of the loading panel (4); The shearing device (2) comprises two columns (21), the upper ends of the two columns (21) are each provided with a telescopic cylinder (22), the output ends of the telescopic cylinder (22) are each connected to a connecting rod (23), the connecting rod (23) is fixedly connected to a sliding device (24), the sliding device (24) is each connected to a locking block (25), the locking block (25) is locked with an upper cutting knife (26), and the lower end of the upper cutting knife (26) is provided with a lower cutting knife (27).

2. A cutting device for XPE material according to claim 1, characterized in that: The leveling device (3) comprises two first fixed plates (31), a first rotating motor (32) is provided on one side of the first fixed plate (31), a rotating gear (33) is provided at the output end of the first rotating motor (32), a rotating belt (34) is provided on the rotating gear (33), the upper end of the rotating belt is connected to a first rotating toothed disc (35), one end of the first rotating toothed disc (35) is provided with a second rotating toothed disc (36), one end of the first rotating toothed disc (35) is fixedly connected to a first rotating roller (37), the upper end of the first rotating roller (37) is provided with a second rotating roller (38), and one end of the second rotating toothed disc (36) is fixedly connected to a conveying roller (39).

3. A cutting device for XPE material according to claim 2, characterized in that: The feeding device (5) comprises two second fixed plates (51), one end of the second fixed plate (51) is fixedly connected to a second rotating motor (52), the output end of the second rotating motor (52) is connected to a third rotating roller (53), and a fourth rotating roller (54) is provided on the upper end of the third rotating roller (53).

4. A cutting device for XPE material according to claim 3, characterized in that: The rotating gear (33), the first rotating toothed disc (35), and the second rotating toothed disc (36) are all connected via the rotating belt (34).

5. A cutting device for XPE material according to claim 4, characterized in that: The upright posts (21) are in an opposing shape, and a plurality of air holes are evenly and equidistantly arranged on the loading panel (4).

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