Synchronous waste discharge jig of die-cutting machine
Through the design of the die-cutter synchronous waste discharge fixture, the problem of waste discharge in the die-cutter when dealing with thick graphite products is solved, and automatic waste treatment is realized, which improves production efficiency and reduces labor costs.
Patent Information
- Application Number
- CN202422400807.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-30
AI Technical Summary
When existing die-cutting machines deal with graphite products with thicker, larger inner holes and more inner holes, they cannot effectively discharge waste, and rely on manual processing to lead to low efficiency and high cost.
A die-cutter synchronous waste discharge fixture is designed, including a fixing frame, a fixture main support, a top waste punch needle and a die-cut transportation component. The top waste punch needle is driven by a hydraulic system to eject the waste material from the inner hole, and the scrap collection box is quickly installed and disassembled and automatically collected through the clamping frame.
It realizes automated waste discharge, improves production efficiency, reduces labor costs, and improves the cleanliness and product quality of the production environment.
Smart Images

Figure CN223265820U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die-cutting equipment, in particular to a synchronous waste discharge jig for a die-cutting machine. Background Art
[0002] Graphite has good electrical and thermal conductivity. The carbon atoms of graphite are arranged in layers, and there are free-moving electrons in the layers, which makes graphite have good electrical and thermal conductivity and high temperature resistance. The melting point of graphite is very high, and it can still maintain stable physical and chemical properties in high temperature environments. The die-cutting machine is a mechanical device used to cut continuous materials into specific shapes and sizes. Through precisely controlled tool paths, graphite can be cut according to the designed pattern or text. The working principle of the die-cutting machine includes three basic steps: feeding, die-cutting, and receiving.
[0003] The role of the die-cutting machine's synchronous waste discharge jig is to efficiently process the waste generated in the graphite processing process, improve production efficiency and product quality. In the production process of graphite products, a large amount of waste is generated and discharged from the machine at the same time as the finished product. If handled improperly, it will not only increase the cost of subsequent processing, but may also affect the production speed and the cleanliness of the working environment. Therefore, a die-cutting machine's synchronous waste discharge jig is needed.
[0004] Most of the waste removal jigs and jigs cannot solve the problem of thicker, larger inner holes, and more inner holes, so that the products formed by die-cutting machines and mold stamping cannot achieve inner hole waste removal, and manual waste removal takes a long time. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a synchronous waste discharge fixture for the die-cutting machine, which aims to improve the problem that the products formed by mold stamping cannot achieve waste discharge from the inner hole and the manual waste discharge takes a long time.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] The die-cutting machine has a synchronous waste discharge jig, including a fixed frame and a jig main body bracket. The outer wall of the jig main body bracket is installable and detachable with a bracket force reinforcement plate, the outer wall of the jig main body bracket is installable and detachable with a waste jig upper plate fixing bracket, the lower surface of the bracket force reinforcement plate is slidably connected with the waste jig upper plate fixing bracket, the lower surface of the waste jig upper plate fixing bracket is fixedly connected with the waste jig upper plate body, the lower surface of the waste jig upper plate body is provided with a waste punching needle, the upper surface of the fixed frame is provided with a blanking plate, the inner wall of the blanking plate is opened with a blanking through hole, the outer wall of the jig main body bracket is provided with a die-cutting transportation component, and the die-cutting transportation component is used to transport the product after die-cutting.
[0008] Preferably, the die-cutting and transporting assembly includes a die-cutting machine body, a lower surface of the die-cutting machine body is provided with a discharge port, and an upper surface of the fixing frame is provided with a material belt.
[0009] Preferably, the upper surface of the fixed frame is fixedly connected to a first hydraulic cylinder, the output end of the first hydraulic cylinder is fixedly connected to a first toothed block, the outer wall of the first toothed block is meshed with a first gear, and the inner wall of the first gear is fixedly connected to a rotating rod.
[0010] Preferably, the outer wall of the rotating rod is fixedly connected to a second gear, the outer wall of the second gear is meshedly connected to a second toothed block, and the upper surface of the second toothed block is fixedly connected to an L-shaped frame.
[0011] Preferably, the outer wall of the L-shaped frame can be installed and removed on the outer wall of the jig main body bracket, the lower surface of the first toothed block is slidably connected to the upper surface of the fixed frame, the outer wall of the second toothed block is slidably connected to the inner wall of the fixed frame, the outer wall of the L-shaped frame is slidably connected to the inner wall of the fixed frame, and the outer wall of the waste punch is slidably connected to the inner wall of the blanking through hole.
[0012] Preferably, the upper surface of the fixed frame is fixedly connected to a fixed shell, the outer wall of the fixed shell is fixedly connected to a fixed shaft, the outer wall of the fixed shaft is rotatably connected to the fixed shaft, the inner wall of the fixed shaft is rotatably connected to a first connecting shaft, and the outer wall of the first connecting shaft is fixedly connected to a fixed plate.
[0013] Preferably, a second hydraulic cylinder is installed on the outer wall of the fixed plate, the inner wall of the Y-shaped rod is rotatably connected to a connecting rod, the outer wall of the connecting rod is rotatably connected to a sliding block, the inner wall of the sliding block is slidably connected to a limiting block, and the inner wall of the limiting block is slidably connected to a clamping frame.
[0014] Preferably, the inner wall of the clamping frame is rotatably connected to the outer wall of the Y-shaped rod, the outer wall of the clamping frame is provided with a connecting plate, the outer wall of the connecting plate is fixedly connected to a waste collection box, and the lower surface of the waste collection box is slidably connected to the upper surface of the fixed frame.
[0015] The utility model has the following beneficial effects:
[0016] 1. In the utility model, the main support of the jig is translated under the support of the fixed support of the upper plate of the waste ejection jig, so that the waste ejection needle can eject the waste in the product under the restriction of the blanking through hole, thereby solving the problem of waste discharge of products with thicker thickness, larger inner holes and more inner holes, and saving labor and material costs for the company.
[0017] 2. In the utility model, the second hydraulic cylinder drives the Y-shaped rod to rotate around the fixed axis, and the rotation of the Y-shaped rod drives the clamping frame to clamp the connecting plate, so as to achieve the effect of quickly installing and disassembling the waste collection box and recovering the waste pushed down by the waste punch. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A three-dimensional diagram of the synchronous waste discharge jig for the die-cutting machine proposed in the present invention;
[0019] Figure 2 This is a schematic diagram of the fixture main body bracket of the die-cutting machine synchronous waste discharge fixture proposed by the present invention;
[0020] Figure 3 This is a schematic diagram of the L-shaped frame of the synchronous waste discharge fixture of the die-cutting machine proposed in the present invention;
[0021] Figure 4 This is a schematic diagram of the fixed housing of the synchronous waste discharge fixture of the die-cutting machine proposed in the present invention;
[0022] Figure 5 This is a schematic diagram of the waste ejection pin of the synchronous waste discharge jig of the die-cutting machine proposed by the present invention.
[0023] Legend:
[0024] 1. Fixed frame; 2. First hydraulic cylinder; 3. First toothed block; 4. First gear; 5. Rotating rod; 6. Second gear; 7. Second toothed block; 8. L-shaped frame; 9. Jig body bracket; 10. Bracket force reinforcement plate; 11. Fixed bracket of upper plate of waste ejector jig; 12. Body of upper plate of waste ejector jig; 13. Blanking plate; 14. Die-cutting machine body; 15. Discharge port; 16. Material belt; 17. Fixed shell; 18. Fixed shaft; 19. Y-shaped rod; 20. First connecting shaft; 21. Fixed plate; 22. Second hydraulic cylinder; 23. Connecting rod; 24. Sliding block; 25. Clamping frame; 26. Limit block; 27. Connecting plate; 28. Waste collection box; 29. Waste ejector punch; 30. Blanking through hole. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings of the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Reference Figure 1-Figure 5The utility model provides an embodiment: a synchronous waste discharge jig for a die-cutting machine, comprising a fixed frame 1 and a jig main body bracket 9, the outer wall of the jig main body bracket 9 is installable and detachable with a bracket force reinforcement plate 10, the outer wall of the jig main body bracket 9 is installable and detachable with a top waste jig upper plate fixing bracket 11, the lower surface of the bracket force reinforcement plate 10 is slidably connected with the top waste jig upper plate fixing bracket 11, the lower surface of the top waste jig upper plate fixing bracket 11 is fixedly connected with the top waste jig upper plate body 12, the lower surface of the top waste jig upper plate body 12 is provided with a top waste punching needle 29, the upper surface of the fixed frame 1 is provided with a blanking plate 13, the inner wall of the blanking plate 13 is provided with a blanking through hole 30, the outer wall of the jig main body bracket 9 is provided with a die-cutting transport component, the die-cutting transport component is used to transport the product after die-cutting; the die-cutting transport component comprises a die-cutting machine body 14, the lower surface of the die-cutting machine body 14 is provided with a discharge port 15, and the upper surface of the fixed frame 1 is provided with a material belt 16;
[0027] Specifically, the jig main body bracket 9 is translated to drive the bracket force reinforcement plate 10, the waste ejection jig upper plate fixing bracket 11, the waste ejection jig upper plate body 12 and the waste ejection needle 29 to translate downward, thereby solving the problem of waste discharge of thicker products with larger inner holes and more inner holes. The products are produced by the die-cutting machine body 14 and fall from the discharge port 15 to the material belt 16, thereby transporting the products to the bottom of the waste ejection needle 29.
[0028] Reference Figure 2 and Figure 3 , the upper surface of the fixed frame 1 is fixedly connected to the first hydraulic cylinder 2, the output end of the first hydraulic cylinder 2 is fixedly connected to the first toothed block 3, the outer wall of the first toothed block 3 is meshed with the first gear 4, and the inner wall of the first gear 4 is fixedly connected to the rotating rod 5; the outer wall of the rotating rod 5 is fixedly connected to the second gear 6, the outer wall of the second gear 6 is meshed with the second toothed block 7, and the upper surface of the second toothed block 7 is fixedly connected to the L-shaped frame 8; the outer wall of the L-shaped frame 8 can be installed and removed on the outer wall of the jig main body bracket 9, the lower surface of the first toothed block 3 is slidably connected to the upper surface of the fixed frame 1, the outer wall of the second toothed block 7 is slidably connected to the inner wall of the fixed frame 1, the outer wall of the L-shaped frame 8 is slidably connected to the inner wall of the fixed frame 1, and the outer wall of the waste punch 29 is slidably connected to the inner wall of the blanking through hole 30;
[0029] Specifically, the first hydraulic cylinder 2 drives the first toothed block 3 to translate left and right, the translation of the first toothed block 3 drives the first gear 4, the rotating rod 5 and the second gear 6 to rotate, the rotation of the second gear 6 drives the second toothed block 7 to translate up and down, and the translation of the second toothed block 7 drives the L-shaped frame 8 to translate up and down, thereby providing power for waste discharge.
[0030] Reference Figure 4, the upper surface of the fixed frame 1 is fixedly connected to a fixed shell 17, the outer wall of the fixed shell 17 is fixedly connected to a fixed shaft 18, the outer wall of the fixed shaft 18 is rotatably connected to the fixed shaft 18, the inner wall of the fixed shaft 18 is rotatably connected to the first connecting shaft 20, and the outer wall of the first connecting shaft 20 is fixedly connected to a fixed plate 21; the outer wall of the fixed plate 21 is installed with a second hydraulic cylinder 22, the inner wall of the Y-shaped rod 19 is rotatably connected to a connecting rod 23, the outer wall of the connecting rod 23 is rotatably connected to a sliding block 24, the inner wall of the sliding block 24 is slidably connected to a limiting block 26, and the inner wall of the limiting block 26 is slidably connected to a clamping frame 25; the inner wall of the clamping frame 25 is rotatably connected to the outer wall of the Y-shaped rod 19, the outer wall of the clamping frame 25 is provided with a connecting plate 27, the outer wall of the connecting plate 27 is fixedly connected to a waste collection box 28, and the lower surface of the waste collection box 28 is slidably connected to the upper surface of the fixed frame 1;
[0031] Specifically, the second hydraulic cylinder 22 drives the Y-shaped rod 19 to rotate around the fixed axis 18. The rotation of the Y-shaped rod 19 drives the sliding block 24 to slide up and down on the outer wall of the limit block 26 under the connection of the connecting rod 23. The rotation of the Y-shaped rod 19 drives the clamping frame 25 to move up and down under the restriction of the limit block 26, thereby achieving the effect of quickly installing and disassembling the waste collection box 28 and recycling waste.
[0032] Working principle: When the waste discharge jig is needed, the product is processed through the die-cutting machine body 14 and drops from the discharge port 15 to the material belt 16, and the product is transported to the top of the blanking plate 13 through the material belt 16. During use, the jig body bracket 9 is translated to drive the bracket force reinforcement plate 10 and the waste ejecting jig upper plate fixed bracket 11 to translate downward, and the waste ejecting jig upper plate fixed bracket 11 translates downward to drive the waste ejecting jig upper plate body 12 to translate downward. When the waste ejecting jig upper plate body 12 translates, it drives the waste ejecting needle 29 to translate downward, so as to achieve the effect of ejecting the waste that cannot be discharged from the product hole through the sixty-six blanking through holes 30 under the punching of the waste ejecting needle 29. During use, the first hydraulic cylinder 2 is set to run synchronously with the die-cutting machine body 14. The first hydraulic cylinder 2 drives the first toothed block 3 to translate left and right. The translation of the first toothed block 3 drives the first gear 4 to rotate. The rotation of the first gear 4 drives the rotating rod 5 to rotate. The rotation of the rotating rod 5 drives the second gear 6 to rotate, and the rotation of the second gear 6 drives the second toothed block 7 to translate up and down. The translation of the second toothed block 7 drives the L-shaped frame 8 to translate up and down, achieving the effect of providing power for the jig main body bracket 9. During use, by starting the second hydraulic cylinder 22, the Y-shaped rod 19 is driven to translate up and down under the connection of the first connecting shaft 20. The Y-shaped rod 19 translates under the restriction of the fixed shaft 18, so that the Y-shaped rod 19 rotates around the fixed shaft 18. The rotation of the Y-shaped rod 19 drives the connecting rod 23 to swing, and the swing of the connecting rod 23 drives the sliding block 24 to slide up and down on the outer wall of the limit block 26. The rotation of the Y-shaped rod 19 drives the clamping frame 25 to clamp the connecting plate 27 under the restriction of the limit block 26, thereby achieving the effect of quickly installing and disassembling the waste collection box 28 to collect waste. The waste discharge jig can not only replace the manual waste discharge of employees, save labor and material costs, but also have the effect of collecting waste.
[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A synchronous waste discharge jig for a die-cutting machine, comprising a fixing frame (1) and a jig main body bracket (9), characterized in that: The outer wall of the jig main body bracket (9) can be installed and removed with a bracket force-bearing reinforcement plate (10), and the outer wall of the jig main body bracket (9) can be installed and removed with a top waste jig upper plate fixing bracket (11), the lower surface of the bracket force-bearing reinforcement plate (10) is slidably connected to the top waste jig upper plate fixing bracket (11), the lower surface of the top waste jig upper plate fixing bracket (11) is fixedly connected to the top waste jig upper plate body (12), the lower surface of the top waste jig upper plate body (12) is provided with a top waste punching needle (29), the upper surface of the fixed frame (1) is provided with a blanking plate (13), the inner wall of the blanking plate (13) is provided with a blanking through hole (30), and the outer wall of the jig main body bracket (9) is provided with a die-cutting and transporting component, and the die-cutting and transporting component is used to transport the product after die-cutting.
2. The synchronous waste discharge jig for a die-cutting machine according to claim 1, characterized in that: The die-cutting and transporting assembly comprises a die-cutting machine body (14), a material outlet (15) is provided on the lower surface of the die-cutting machine body (14), and a material belt (16) is provided on the upper surface of the fixing frame (1).
3. The synchronous waste discharge jig for a die-cutting machine according to claim 1, characterized in that: The upper surface of the fixed frame (1) is fixedly connected to a first hydraulic cylinder (2), the output end of the first hydraulic cylinder (2) is fixedly connected to a first toothed block (3), the outer wall of the first toothed block (3) is meshedly connected to a first gear (4), and the inner wall of the first gear (4) is fixedly connected to a rotating rod (5).
4. The synchronous waste discharge jig for a die-cutting machine according to claim 3, characterized in that: The outer wall of the rotating rod (5) is fixedly connected to a second gear (6), the outer wall of the second gear (6) is meshedly connected to a second toothed block (7), and the upper surface of the second toothed block (7) is fixedly connected to an L-shaped frame (8).
5. The synchronous waste discharge jig for a die-cutting machine according to claim 4, characterized in that: The outer wall of the L-shaped frame (8) can be installed and removed on the outer wall of the jig main body bracket (9), the lower surface of the first toothed block (3) is slidably connected to the upper surface of the fixed frame (1), the outer wall of the second toothed block (7) is slidably connected to the inner wall of the fixed frame (1), the outer wall of the L-shaped frame (8) is slidably connected to the inner wall of the fixed frame (1), and the outer wall of the ejector needle (29) is slidably connected to the inner wall of the blanking through hole (30).
6. The synchronous waste discharge jig for a die-cutting machine according to claim 5, characterized in that: The upper surface of the fixing frame (1) is fixedly connected to a fixing shell (17), the outer wall of the fixing shell (17) is fixedly connected to a fixing shaft (18), the outer wall of the fixing shaft (18) is rotatably connected to a Y-shaped rod (19), the inner wall of the Y-shaped rod (19) is rotatably connected to a first connecting shaft (20), and the outer wall of the first connecting shaft (20) is fixedly connected to a fixing plate (21).
7. The synchronous waste discharge jig for a die-cutting machine according to claim 6, characterized in that: A second hydraulic cylinder (22) is installed on the outer wall of the fixed plate (21); a connecting rod (23) is rotatably connected to the inner wall of the Y-shaped rod (19); a sliding block (24) is rotatably connected to the outer wall of the connecting rod (23); the sliding block (24) is slidably connected to the inner wall of the limiting block (26); and the inner wall of the limiting block (26) is slidably connected to the clamping frame (25).
8. The synchronous waste discharge jig for a die-cutting machine according to claim 7, characterized in that: The inner wall of the clamping frame (25) is rotatably connected to the outer wall of the Y-shaped rod (19); the outer wall of the clamping frame (25) is provided with a connecting plate (27); the outer wall of the connecting plate (27) is fixedly connected to a waste collection box (28); the lower surface of the waste collection box (28) is slidably connected to the upper surface of the fixed frame (1).