Intelligent flattening device for ecological wall prefabricated part

Abstract

An ecological wall prefabricated part intelligent flattening device comprises a bottom frame for placing a flatly-laid prefabricated plate, the length direction of the bottom frame is consistent with that of the prefabricated plate, a plurality of flattening units are arranged on the bottom frame in the length direction of the bottom frame at intervals, and each flattening unit comprises a supporting mechanism, a pressing mechanism and a flattening detection alarm unit; the supporting mechanism comprises a vertical supporting piece, and a transverse supporting piece is arranged on the vertical supporting piece; the pressing mechanism comprises a plurality of pressing cylinders; the flattening detection alarm unit comprises a long pressing piece, and horizontal detection devices are symmetrically arranged on the side faces of the two ends of the long pressing piece in the length direction. The horizontal detection device and the pressing mechanism are electrically connected with an external control module. The downward pressing cylinders of the downward pressing mechanism can drive the long pressing piece to downwards press the prefabricated slab, if the long pressing piece inclines, the flattening detection alarm unit corresponding to the inclined position can give an alarm, the pressing cylinders close to the long pressing piece are controlled to stretch out or retract according to the alarm position till the flattening detection alarm unit informs the alarm, and then the long pressing piece is pressed. And flattening of the prefabricated slab is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of ecological wall prefabricated parts, in particular to an intelligent flattening device for ecological wall prefabricated parts. Background Art

[0002] Ecological wall prefabricated components are prefabricated concrete components used for wall construction. Such components usually have specific shapes and structures. Ecological wall prefabricated components are usually pre-fabricated in factories and then transported to the construction site for installation.

[0003] The structure of existing ecological wall prefabricated parts generally includes an intermediate support frame and outer panels fixed on both sides thereof. During the manufacturing process, an outer panel is usually laid flat on the support frame first, and then the intermediate support frame is placed on the outer panel for bonding and fixing. During bonding, it is necessary to manually press down the two sides and the middle part of the intermediate support frame with a long rod so that it can be firmly bonded to the outer panel below. However, when the intermediate support frame is bonded to the outer panel below, it needs to be leveled so that it can be firmly bonded to the outer panel above, so that the produced ecological wall prefabricated parts meet the production standards. The traditional pressing method of the existing technology is not only time-consuming and labor-intensive, but also difficult to level the intermediate support frame. Often, one side is pressed down for leveling, while the other side is slightly tilted, which is not convenient for bonding the two outer panels to the intermediate support frame. Utility Model Content

[0004] In order to solve the technical problems existing in the above-mentioned background technology, the utility model provides an intelligent flattening device for ecological wall prefabricated parts.

[0005] The technical solution of this utility model is as follows:

[0006] An intelligent flattening device for prefabricated ecological wall components includes a base frame for placing prefabricated panels, the base frame and the prefabricated panels being aligned in length, and a plurality of flattening units arranged at intervals along the length of the base frame. The flattening units include a support mechanism, a downward pressing mechanism, and a flattening detection alarm unit.

[0007] The supporting mechanism includes a vertical supporting member vertically arranged on one side of the outer side of the base frame, and a horizontal supporting member parallel to the upper surface of the base frame is vertically arranged on the upper part of the vertical supporting member;

[0008] The pressing mechanism includes a plurality of pressing cylinders arranged along the length direction of the transverse support member, and the axes of the pressing cylinders are perpendicular to the length direction of the transverse support member;

[0009] The flattening detection alarm unit includes a long pressing piece, the length of which is arranged along the arrangement direction of the multiple pressing cylinders, the upper part of which is movably connected to the output end of the pressing cylinder, and the side surfaces at both ends of the long pressing piece are symmetrically provided with level detection devices;

[0010] The level detection device and the pressing mechanism are electrically connected to an external control module respectively.

[0011] The pressing cylinder of the pressing mechanism can drive the elongated pressing piece to press the prefabricated panel downward. There are multiple elongated pressing pieces, which can press down the prefabricated panel at different positions. The height positions of the elongated pressing pieces at both ends along their length are detected according to multiple flattening detection alarm units. The elongated pressing piece is tightly attached to the upper surface of the prefabricated panel. If the elongated pressing piece tilts, the flattening detection alarm unit at the corresponding tilted position will alarm. According to the alarm position, the pressing cylinder close to it will be controlled to extend or retract until the flattening detection alarm unit notifies the alarm, thereby achieving the flattening of the prefabricated panel.

[0012] The widths of prefabricated panels with different functions are different. In order to adapt to the downward pressure on different prefabricated panels, the length of the horizontal support member is adjustable.

[0013] In order to realize the pressing and flattening operation on different positions of the prefabricated panels, the horizontal support members are rotatably connected to the upper part of the vertical support members, so that the pressing mechanism can rotate with the vertical support members as the rotation axis, so that the elongated panels can not only be pressed down along the width direction of the prefabricated panels, but also at an angle to the width direction of the prefabricated panels, so as to press down the prefabricated panels at different positions.

[0014] Regarding the upper connection structure of the horizontal support member and the vertical support member, a rotating rod rotatably connected to the upper part of the vertical support member is inserted in the vertical direction, and the upper part of the rotating rod is connected to one end of the horizontal support member.

[0015] There are multiple flattening units on one side of the same chassis. In order to facilitate quick reading control, the rotating rod is rotated to a certain angle. A gear set that can drive its rotation is provided at the bottom of the rotating rod. The gear set is arranged in the vertical support and is connected to the drive motor located on the outside of the vertical support. The drive motor is electrically connected to the control module.

[0016] In order to prevent the end of the horizontal support member away from the vertical support member from tilting up when the downward cylinder is pressed down, the support mechanism also includes a tensioning member, one end of the tensioning member is connected to the end of the horizontal support member away from the vertical support member, and the other end is slidably connected to the outer side surface of the base frame through a pulley, and the sliding direction is the length direction of the base frame.

[0017] In order to facilitate the adjustment of multiple pressing cylinders on the same transverse support according to the width applicability of the prefabricated panel and improve the pressing effect on the prefabricated panel, the positions of the multiple pressing cylinders along the length direction of the transverse support are adjustable.

[0018] Regarding the connection structure between the lower end of the pressing cylinder and the elongated pressing piece, an opening is provided on the upper end surface of the elongated pressing piece along its length direction, and the width of the opening is shorter than the width of the elongated pressing piece. A bottom plate is provided below the opening along its length direction inside the elongated pressing piece, and the lower end of the pressing cylinder is slidably connected between the opening and the bottom plate.

[0019] In order to facilitate the detection of the inclination angle of the long pressing piece when it is placed on the upper surface of the prefabricated plate through the flattening detection alarm unit on it, so as to facilitate the alarm and adjustment of the corresponding pressing cylinder, a pressing circular plate with a diameter greater than the opening width is provided at the lower end of the pressing cylinder, and the thickness of the pressing circular plate is less than the distance between the upper surface of the base plate and the lower surface of the opening, which is 1-5 cm.

[0020] In order to facilitate the control of the multiple flattening units to press down or rotate to a certain angle through the control module, the multiple flattening units are arranged on the same side of the base frame.

[0021] The beneficial effects of the present invention are:

[0022] The prefabricated panel is composed of an outer panel laid flat on the base frame and an intermediate support frame located on the outer panel. The intermediate support frame is bonded to the outer panel. During bonding, it is necessary to flatten and press it to the outer panel through a flattening unit to facilitate a firm connection. The protruding end of the lower pressing cylinder of the flattening unit is located at the bottom, which can drive the elongated pressing piece to press the intermediate support frame downward under the control of the control module. The multiple flattening detection alarm units on the elongated pressing piece can alarm according to the different heights of the two sides of the elongated pressing piece. According to the alarm position, the lower pressing cylinder close to it is controlled to extend or retract until the multiple flattening detection alarm units are at a horizontal angle and no longer alarm, which can improve the flatness and downward pressing effect of the intermediate support frame.

[0023] The horizontal support members are rotatably connected to the upper part of the vertical support members, so that the long plate members can not only press down along the width direction of the prefabricated plate members, but also press down the prefabricated plate members at different positions at an angle with the width direction of the prefabricated plate members, thereby realizing the pressing and flattening operation at different positions of the prefabricated plate members;

[0024] To prevent the end of the horizontal support member away from the vertical support member from tilting up when the pressing cylinder is pressed down, one end of the tensioning member is connected to the end of the horizontal support member away from the vertical support member, and the other end is slidably connected to the outer side surface of the base frame through a pulley. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In the attached figure:

[0026] Figure 1 It is a structural diagram;

[0027] Figure 2 for Figure 1 A in the middle is an enlarged structural diagram;

[0028] Figure 3 It is a front view;

[0029] Figure 4 for Figure 3 AA-direction cross-sectional structural diagram;

[0030] The components represented by the reference numerals in the figure are:

[0031] 1. Base frame; 101. Slide; 2. Prefabricated panel; 201. Outer plate; 202. Intermediate support frame; 3. Vertical support member; 4. Horizontal support member; 41. First hollow square steel tube; 42. Second hollow square steel tube; 5. Rotating rod; 6. Pressing cylinder; 7. Long pressing member; 701. Opening; 702. Bottom plate; 8. Level detection device; 9. Driving motor; 10. First bevel gear; 11. Second bevel gear; 12. Tensioning member; 13. Pulley; 14. Pressing circular plate. DETAILED DESCRIPTION

[0032] See also Figure 1 and Figure 3 As shown, an intelligent flattening device for ecological wall prefabricated parts includes a base frame 1 on which flat prefabricated panels 2 are placed. The base frame 1 is consistent with the length direction of the prefabricated panels 2. A plurality of flattening units are arranged on the base frame 1 at intervals along its length direction. The plurality of flattening units are arranged on the same side of the base frame 1. A single flattening unit includes a supporting mechanism, a downward pressing mechanism, and a flattening detection alarm unit.

[0033] Among them, the support mechanism includes a vertical support member 3 vertically arranged on one side of the outside of the base frame 1, and a horizontal support member 4 parallel to the upper surface of the base frame 1 is vertically provided on the upper part of the vertical support member 3. The widths of the prefabricated panels 2 with different functions are different. In order to adapt to the downward pressure on different prefabricated panels 2, the length of the horizontal support member 4 is adjustable, that is, the horizontal support member 4 is retractable. The horizontal support member 4 includes a first hollow square steel tube 41 and a second hollow square steel tube 42 that are sleeved together. A downward pressure cylinder 6 is installed on the first hollow square steel tube 41 and the second hollow square steel tube 42. The second hollow square steel tube 42 is inserted into the first hollow square steel tube 41 and fixed by tightening bolts. The first hollow square steel tube 41 is arranged close to the vertical support member 3.

[0034] To achieve the downward pressing and flattening operation of the precast panel 2 at different positions, the horizontal support member 4 is rotatably connected to the upper portion of the vertical support member 3, so that the downward pressing mechanism can rotate with the vertical support member 3 as the rotation axis under the drive of the horizontal support member 4. This allows the elongated panel to be pressed down not only along the width direction of the precast panel 2, but also at an angle to the width direction of the precast panel 2, pressing down the precast panel 2 at different positions. Regarding the upper connection structure between the horizontal support member 4 and the vertical support member 3, a rotating rod 5 is inserted into the upper portion of the vertical support member 3 in the vertical direction and is rotatably connected thereto. The upper portion of the rotating rod 5 is connected to one end of the horizontal support member 4.

[0035] There are multiple flattening units on one side of the chassis 1. To facilitate quick control and rotate the rotating rod 5 to a certain angle, a gear train is installed at the bottom of the rotating rod 5 to drive its rotation. The gear train is installed inside the vertical support 3 and connected to the drive motor 9 located outside the vertical support 3. The drive motor 9 is electrically connected to the control module. A first bevel gear 10 is installed at the bottom of the rotating rod 5, coaxial with it. A second bevel gear 11 is installed inside the vertical support 3, meshing with the first bevel gear 10. The second bevel gear 11 is connected to the drive motor 9 outside the vertical support 3.

[0036] The pressing mechanism includes a plurality of pressing cylinders 6 arranged along the length direction of the transverse support member 4 , and the axes of the pressing cylinders 6 are perpendicular to the length direction of the transverse support member 4 .

[0037] The flattening detection alarm unit includes an elongated pressing member 7 and multiple horizontal detection devices 8. The horizontal detection devices 8 include electrically connected inclination sensors and sound and light alarm devices. The inclination sensors are conventional technology. The elongated pressing member 7 is symmetrically provided with horizontal detection devices 8 on both ends of its length. Multiple horizontal detection devices 8 can be arranged at intervals to improve the accuracy of detecting the inclination angle of the prefabricated panel 2. The elongated pressing member 7 is located above the intermediate support frame 202 of the prefabricated panel 2. The length of the elongated pressing member 7 is arranged along the arrangement direction of the multiple downward pressing cylinders 6. The upper portion of the elongated pressing member 7 is movably connected to the output end of the downward pressing cylinder 6.

[0038] The inclination sensor, the sound and light alarm device, the drive motor 9, the electric push rod 15 and the pressing cylinder 6 of the pressing mechanism are electrically connected to an external control module respectively.

[0039] In order to facilitate the adjustment of multiple pressing cylinders 6 on the same transverse support member 4 according to the width applicability of the prefabricated panel 2 and improve the pressing effect on the prefabricated panel 2, the positions of the multiple pressing cylinders 6 along the length direction of the transverse support member 4 are adjustable.

[0040] Regarding the connection structure between the lower end of the pressing cylinder 6 and the elongated pressing piece 7, an opening 701 is provided on the upper end surface of the elongated pressing piece 7 along its length direction, and the width of the opening 701 is shorter than the width of the elongated pressing piece 7. A bottom plate 702 located below the opening 701 is provided inside the elongated pressing piece 7 along its length direction, and the lower end of the pressing cylinder 6 is slidably connected between the opening 701 and the bottom plate 702.

[0041] See also Figure 2As shown, in order to facilitate the detection of the inclination angle of the elongated pressing piece 7 by the flattening detection alarm unit when the elongated pressing piece 7 is placed on the upper surface of the prefabricated panel, so as to facilitate the alarm and adjustment of the corresponding lower pressing cylinder 6, it is necessary to set a certain gap between the lower end of the lower pressing cylinder 6 and the connecting part of the elongated pressing piece 7, so that the elongated pressing piece 7 can be placed according to the inclination angle of the upper surface of the prefabricated panel 2 when it contacts the upper surface of the prefabricated panel 2. The lower end of the pressing cylinder 6 is provided with a pressing circular plate 14 with a diameter greater than the width of the opening 701. The thickness of the pressing circular plate 14 is less than the distance between the upper surface of the bottom plate 702 and the lower surface of the opening 701, which is 1-5 cm. This gap can provide space for the elongated pressing piece 7 to be placed along the inclined direction of the upper surface of the prefabricated panel 2, so that the multiple flattening detection alarm units thereon can perform detection and alarm; and when the elongated pressing piece 7 is not in contact with the prefabricated panel 2, the pressing cylinder 6 is retracted, and the pressing circular plate 14 can lift the elongated pressing piece 7 upward, so that the elongated pressing piece 7 can rotate with the horizontal support 4, and it is also convenient to adjust the position of the lower end of the pressing cylinder 6 on the elongated pressing piece 7 when adjusting the position of the pressing cylinder 6 on the horizontal support 4.

[0042] The inclination sensor and the sound and light alarm device are electrically connected to the control module respectively. The control module, the inclination sensor, the sound and light alarm device and their connection methods are all existing technologies. The initial angle of the inclination sensor can be set to a horizontal angle. If the horizontal position of the inclination sensor on the elongated pressure piece 7 changes, that is, a certain angle of inclination occurs, an electrical signal will be sent to the control module, and the control module will control the sound and light alarm device to alarm. When the inclination sensor returns to a horizontal angle or a preset angle range, the control module will control the sound and light alarm device to stop alarming. Among them, the inclination angle range of the inclination sensor is adjustable. If the inclination angle range is exceeded, the alarm device will be triggered to alarm through the control module.

[0043] The effect that the above structure can achieve is that the prefabricated panel 2 is an outer layer panel 201 laid flat on the base frame 1 and an intermediate support frame 202 located on the outer layer panel 201, and the intermediate support frame 202 is bonded to the outer layer panel 201. During bonding, it is necessary to flatten and tighten it to the outer layer panel 201 through a flattening unit to facilitate a firm connection. The protruding end of the downward pressure cylinder 6 of the flattening unit is located at the bottom, and can drive the elongated pressing piece 7 to press the intermediate support frame 202 downward under the control of the control module. The multiple flattening detection alarm units on the elongated pressing piece 7 can alarm according to the different heights of the two sides of the elongated pressing piece 7. According to the alarm position, the downward pressure cylinder 6 close to it is controlled to extend or retract until the multiple flattening detection alarm units are at a horizontal angle and no longer alarm, which can improve the flatness and downward pressure effect of the intermediate support frame 202.

[0044] See also Figure 1 and Figure 4As shown, to prevent the end of the transverse support member 4 away from the vertical support member 3 from tilting upward when the pressing cylinder 6 is pressed downward, the support mechanism also includes a tensioning member 12. The tensioning member 12 can be a steel wire rope or an iron chain, and its length can be adjusted. The range of tilting of the end of the transverse support member 4 can be adjusted by the length of the tensioning member 12, providing support for the downward pressure of the pressing cylinder 6. One end of the tensioning member 12 is connected to the end of the transverse support member 4 away from the vertical support member 3. The outer side surface of the base frame 1 is provided with a slide groove 101 along its length. The other end is slidably connected to the slide groove 101 via a pulley 13, and the sliding direction is the length direction of the base frame 1.

[0045] If it is necessary to press down and flatten different positions of the intermediate support frame 202, the control module controls the driving motor 9 to rotate a certain number of circles, and drives the rotating rod 5 to rotate a certain angle through the gear set, so that the horizontal support rod drives the downward pressure cylinder 6 and the elongated pressure piece 7 thereunder to swing straight to the preset position. At this time, the length direction of the elongated pressure piece 7 is not parallel to the width direction of the base frame 1, and has a certain angle with the intermediate support frame 202 above it. Then, the downward pressure cylinder 6 is controlled to extend, and the upper surface of the intermediate support frame 202 is pressed down by the elongated pressure piece 7. The extension or retraction stroke of the downward pressure cylinder 6 close to it is adaptively adjusted according to the alarm position of the sound and light alarm device.

Claims

1. An intelligent flattening device for ecological wall prefabricated parts, comprising a base frame (1) for placing flat prefabricated panels (2), wherein the base frame (1) is consistent with the length direction of the prefabricated panels (2), and is characterized in that: A plurality of flattening units are arranged on the base frame (1) at intervals along its length direction, and the flattening units include a supporting mechanism, a pressing mechanism, and a flattening detection alarm unit; The support mechanism comprises a vertical support member (3) vertically arranged on one side of the outside of the base frame (1), and a horizontal support member (4) parallel to the upper surface of the base frame (1) is vertically arranged on the upper part of the vertical support member (3); The pressing mechanism comprises a plurality of pressing cylinders (6) arranged along the length direction of the transverse support member (4), wherein the axes of the pressing cylinders (6) are perpendicular to the length direction of the transverse support member (4); The flattening detection alarm unit comprises a long pressing piece (7), the length of which is arranged along the arrangement direction of the plurality of lower pressing cylinders (6), the upper portion of which is movably connected to the output end of the lower pressing cylinder (6), and the side surfaces of the two ends of the long pressing piece (7) are symmetrically provided with level detection devices (8); The level detection device (8) and the pressing mechanism are electrically connected to an external control module respectively.

2. The intelligent flattening device for prefabricated ecological wall parts according to claim 1, characterized in that: The length of the transverse support member (4) is adjustable.

3. The intelligent flattening device for prefabricated ecological wall parts according to claim 1, characterized in that: The transverse support member (4) is rotatably connected to the upper portion of the vertical support member (3).

4. The intelligent flattening device for prefabricated ecological wall parts according to claim 3, characterized in that: A rotating rod (5) rotatably connected to the upper portion of the vertical support member (3) is inserted in the vertical direction, and the upper portion of the rotating rod (5) is connected to one end of the horizontal support member (4).

5. The intelligent flattening device for prefabricated ecological wall parts according to claim 4, characterized in that: The lower portion of the rotating rod (5) is provided with a gear set capable of driving the rotating rod (5) to rotate. The gear set is arranged in the vertical support member (3) and is connected to a driving motor (9) located outside the vertical support member (3). The driving motor (9) is electrically connected to the control module.

6. The intelligent flattening device for prefabricated ecological wall parts according to claim 1, characterized in that: The support mechanism further comprises a tensioning member (12), one end of the tensioning member (12) being connected to an end of the transverse support member (4) away from the vertical support member (3), and the other end of the tensioning member (12) being slidably connected to the outer side surface of the base frame (1) via a pulley (13), and the sliding direction being the length direction of the base frame (1).

7. The intelligent flattening device for prefabricated ecological wall parts according to claim 1, characterized in that: The positions of the plurality of pressing cylinders (6) along the length direction of the transverse support member (4) are adjustable.

8. The intelligent flattening device for prefabricated ecological wall parts according to claim 1, characterized in that: An opening (701) is provided on the upper end surface of the elongated pressing piece (7) along its length direction, and the width of the opening (701) is shorter than the width of the elongated pressing piece (7). A bottom plate (702) located below the opening (701) is provided inside the elongated pressing piece (7) along its length direction, and the lower end of the lower pressing cylinder (6) is slidably connected between the opening (701) and the bottom plate (702).

9. The intelligent flattening device for prefabricated ecological wall parts according to claim 8, characterized in that: The lower end of the pressing cylinder (6) is provided with a pressing circular plate (14) having a diameter greater than the width of the opening (701), and the thickness of the pressing circular plate (14) is less than the distance between the upper surface of the bottom plate (702) and the lower surface of the opening (701), which is 1-5 cm.

10. The intelligent flattening device for prefabricated ecological wall parts according to claim 1, characterized in that: The plurality of flattening units are arranged on the same side of the base frame (1).

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