Circulating cooling device for tire production

By designing a circulation cooling device for filter mesh and serpentine heat exchange tubes in tire production, the blockage problem caused by impurities in the water cooling tank is solved, efficient filtration and reuse of cooling water is achieved, and the cooling effect and equipment life are improved.

CN223266021UActive Publication Date: 2025-08-26HENAN TIANJI TIRE CO LTD
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Patent Information

Application Number
CN202421825659.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-08-26
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

When the existing water-cooling tank for tire production is recycled, the waste residue and impurities in the cold water are not filtered, causing water to clog the pipeline and affecting the cooling effect.

Method used

A circulation cooling device including a cold water tank, a filter, a heat exchanger and a cleaning brush is designed to filter the water in the cold water tank through the filter. The snake-shaped heat exchange tube improves the heat exchange efficiency, and removes impurities through the cleaning brush to realize the recycling of water.

Benefits of technology

It realizes efficient filtration and reuse of cold water, improves cooling effect, avoids waste of water resources, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223266021U_ABST
Patent Text Reader

Abstract

The utility model relates to a circulating cooling device for tire production in the technical field of tire production equipment. The circulating cooling device comprises a cold water tank, a feeding transition roller is arranged at the feeding end of the cold water tank, a discharging transition roller is arranged at the discharging end of the cold water tank, a plurality of pressing rollers are arranged in the cold water tank, a first filter screen is arranged in the portion, below the pressing rollers, of the cold water tank, a water outlet is formed in the feeding end of the cold water tank and located below the first filter screen, and a water distribution pipe is arranged at the feeding end of the cold water tank. And the water distribution pipe is fixed above the cold water tank through a bracket, is provided with a water spraying head and is connected with a water inlet pipe. The cooling device is reasonable in structure, water in the cold water tank can be filtered, cooled and reused, water resources can be recycled, the overall cooling effect is good, and production is facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tire production equipment, and particularly relates to a circulating cooling device for tire production. Background Art

[0002] During tire production, the rubber belt produced by the internal mixer needs to be cooled. This is typically done using a cold water tank. During the cooling process, impurities on the rubber belt fall into the cold water in the tank. Existing water cooling tanks used in tire production typically recycle the cold water in the tank. If the water is not filtered to remove impurities, it can clog the pipes during transportation, affecting the cooling effect and hindering production. Therefore, a circulating cooling device for tire production is needed to address this technical problem. Utility Model Content

[0003] In response to the above-mentioned defects in the prior art, the present invention provides a circulating cooling device for tire production, comprising a cold water tank; a feed transition roller is provided at the feed end of the cold water tank, a discharge transition roller is provided at the discharge end of the cold water tank, a plurality of nip rollers are provided in the cold water tank, a filter screen is provided in the cold water tank below the nip rollers, a drain outlet is provided at the feed end of the cold water tank, the drain outlet is located below the filter screen, a water distribution pipe is provided at the discharge end of the cold water tank, the water distribution pipe is fixed to the top of the cold water tank by a bracket, a water spray head is provided on the water distribution pipe, and the water distribution pipe is connected to a water inlet pipe. The rubber belt to be cooled enters the cold water tank after passing through the feed transition rollers, passes under each nip roller, and then passes through the discharge transition roller from the discharge end of the cold water tank. Cold water introduced into the water distribution pipe is sprayed onto the rubber belt lifted from the cold water tank through the water spray head to rinse and further cool the rubber belt, and then the cold water falls into the cold water tank, and the cooled rubber belt is transported away. The water in the cold water tank is filtered through filter 1 and then discharged and can be reused.

[0004] Preferably, the drain outlet is connected to a heat exchange box via a drain pipe, a water pump 1 is provided on the drain pipe, the top of the heat exchange box is connected to a water inlet pipe, a water pump 2 is provided on the water inlet pipe, a serpentine heat exchange tube is provided in the heat exchange box, the upper end of the serpentine heat exchange tube passes through the top of the heat exchange box and is connected to a medium outlet pipe via a rotary joint 1, the lower end of the serpentine heat exchange tube is fixedly connected to a vertical rotating tube, the vertical rotating tube passes through the bottom of the heat exchange box and is connected to a medium inlet pipe via a rotary joint 2, a bevel gear 1 is fixed on the vertical rotating tube outside the heat exchange box, the bevel gear 1 is meshed with a bevel gear 2, and the bevel gear 2 is connected to a stepper motor. The water in the cold water tank is filtered and then enters the heat exchange box for cooling. The cooled water is then passed into the water distribution pipe again, realizing the recycling of the water in the cold water tank. The rotation of the serpentine heat exchange tube can improve the fluidity of the water in the heat exchange box and improve the heat exchange efficiency.

[0005] Preferably, the heat exchange box is connected to a refrigerator, the medium outlet pipe is connected to the inlet of the refrigerator, the medium inlet pipe is connected to the outlet of the refrigerator, and a water pump three is provided on the medium inlet pipe.

[0006] Preferably, the bottom of the heat exchange box is conical, with a slag discharge pipe provided at the bottom of the conical bottom, the vertical rotating pipe extending from the slag discharge pipe, a slag discharge port with an on / off valve provided on the side wall of the slag discharge pipe, a second filter screen fixed to the top of the conical bottom, the second filter screen dividing the heat exchange box into a heat exchange chamber and a filter chamber, the serpentine heat exchange tube located in the heat exchange chamber, the vertical rotating pipe located in the filter chamber, a scraper provided in the filter chamber, the scraper contacting the inner wall of the conical bottom, and fixedly connected to the vertical rotating pipe via a connecting rod. This arrangement allows the water in the heat exchange box to be filtered again to prevent impurities from contaminating the serpentine heat exchange tube and affecting the heat exchange effect, and the filtered impurities can be discharged from the slag discharge port.

[0007] Preferably, a cleaning brush is provided in the heat exchange chamber, the bristles of the cleaning brush are in contact with the serpentine heat exchange tube, and the cleaning brush is connected to the side wall of the heat exchange chamber through a horizontal rod to further clean impurities on the serpentine heat exchange tube.

[0008] Preferably, the horizontal rod is an electric push rod or a hydraulic rod. The distance between the cleaning brush and the serpentine heat exchange tube can be reasonably adjusted to ensure that the cleaning brush can continue to maintain contact with the serpentine heat exchange tube through the extension of the horizontal rod after being worn, thereby increasing the service life of the cleaning brush.

[0009] Preferably, the filter screen 1 is arranged at an angle to facilitate the bottom end of the impurity box filter screen 1 to converge, which is beneficial for cleaning impurities.

[0010] The present invention also includes other components that enable the normal operation of the circulating cooling device for tire production, such as the stepper motor control component, the control components of water pumps 1 and 2, the electric push rod control component, the hydraulic lever control component, and the refrigerator control component, all of which are conventional technologies in the art. Furthermore, devices or components not specifically defined in the present invention, such as the refrigerator, water spray head, feed transition roller, nip roller, discharge transition roller, rotary joint 1, rotary joint 2, etc., all utilize conventional technologies and equipment in the art.

[0011] The beneficial effects of the utility model are as follows: the structure is reasonable, the water in the cold water tank can be filtered and then cooled for reuse, thus realizing the recycling of water resources, having a good overall cooling effect, and being beneficial to production. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0013] Figure 1 This is a structural schematic diagram of a circulating cooling device for tire production in an embodiment of the present utility model.

[0014] In the figure: 1. Cold water tank; 2. Filter screen 1; 3. Feed transition roller; 4. Discharge transition roller; 5. Rubber belt; 6. Press roller; 7. Water distribution pipe; 8. Sprinkler head; 9. Heat exchange box; 10. Drain outlet; 11. Water pump 1; 12. Filter screen 2; 13. Heat exchange chamber; 14. Filter chamber; 15. Scraper; 16. Vertical rotating pipe; 17. Slag discharge port; 18. Water pump 3; 19. Water inlet pipe; 20. Serpentine heat exchange tube; 21. Refrigerator; 22. Medium outlet pipe; 23. Medium inlet pipe; 24. Cleaning brush; 25. Horizontal rod; 26. Bevel gear 1; 27. Stepper motor; 28. Bevel gear 2. DETAILED DESCRIPTION

[0015] The present invention is described below in conjunction with the accompanying drawings and specific embodiments of the present invention. The description herein is intended only to explain the present invention and is not intended to limit the present invention. Based on the embodiments of the present invention, any modifications, equivalent substitutions, improvements, etc. made by those skilled in the art without creative work to all other embodiments obtained based on the embodiments of the present invention shall be included within the scope of protection of the present invention.

[0016] Example

[0017] like Figure 1 As shown, the utility model provides a circulating cooling device for tire production, including a cold water tank 1; the feed end of the cold water tank 1 is provided with a feed transition roller 3, and the discharge end of the cold water tank 1 is provided with a discharge transition roller 4, a plurality of pressing rollers 6 are provided in the cold water tank 1, and a filter screen 2 is provided in the cold water tank 1 below the pressing roller 6, the feed end of the cold water tank 1 is provided with a drain outlet 10, and the drain outlet 10 is located below the filter screen 2, and the discharge end of the cold water tank 1 is provided with a water distribution pipe 7, and the water distribution pipe 7 is fixed on the top of the cold water tank 1 through a bracket, and a water spray head 8 is provided on the water distribution pipe 7, and the water distribution pipe 7 is connected to a water inlet pipe 19.

[0018] The drain outlet 10 is connected to the heat exchange box 9 via a drain pipe. A water pump 11 is installed on the drain pipe. The top of the heat exchange box 9 is connected to a water inlet pipe 19, which is equipped with a water pump 2. A serpentine heat exchange pipe 20 is installed within the heat exchange box 9. The upper end of the serpentine heat exchange pipe 20 passes through the top of the heat exchange box 9 and is connected to a medium outlet pipe 22 via a rotary joint 1. The lower end of the serpentine heat exchange pipe 20 is fixedly connected to a vertical rotating pipe 16. The vertical rotating pipe 16 passes through the bottom of the heat exchange box 9 and is connected to a medium inlet pipe 23 via a rotary joint 2. A bevel gear 1 26 is fixed to the vertical rotating pipe 16 located outside the heat exchange box 9. The bevel gear 1 26 meshes with a bevel gear 28, which is connected to a stepper motor 27. The water in the cold water tank 1 is filtered and then enters the heat exchange box 9 for cooling. The cooled water is then passed back into the water distribution pipe 7, achieving water recycling within the cold water tank 1. The rotation of the serpentine heat exchange tube 20 can improve the fluidity of the water in the heat exchange box 9 and improve the heat exchange efficiency.

[0019] The heat exchange box 9 is connected to a refrigerator 21 , the medium outlet pipe 22 is connected to the inlet of the refrigerator 21 , the medium inlet pipe 23 is connected to the outlet of the refrigerator 21 , and a water pump 18 is provided on the medium inlet pipe 23 .

[0020] The heat exchange box 9 has a conical bottom, equipped with a slag discharge pipe. A vertical rotating pipe 16 extends from the slag discharge pipe. A slag discharge port 17 with an on / off valve is located on the sidewall of the slag discharge pipe. A second filter screen 12 is fixed to the top of the conical bottom. The filter screen 12 divides the heat exchange box 9 into a heat exchange chamber 13 and a filter chamber 14. The serpentine heat exchange tube 20 is located in the heat exchange chamber 13, and the vertical rotating pipe 16 is located in the filter chamber 14. A scraper 15 is provided in the filter chamber 14, contacting the inner wall of the conical bottom and fixedly connected to the vertical rotating pipe 16 via a connecting rod. This arrangement allows the water in the heat exchange box 9 to be filtered again to prevent impurities from contaminating the serpentine heat exchange tube 20 and affecting the heat exchange effect. The filtered impurities can be discharged through the slag discharge port 17.

[0021] A cleaning brush 24 is provided in the heat exchange chamber 13, the bristles of which are in contact with the serpentine heat exchange tubes 20, and the cleaning brush 24 is connected to the side wall of the heat exchange chamber 13 via a horizontal rod 25. The impurities on the serpentine heat exchange tubes 20 are further cleaned.

[0022] The horizontal rod 25 is an electric push rod or a hydraulic rod. The distance between the cleaning brush 24 and the serpentine heat exchange tube 20 can be reasonably adjusted to ensure that the cleaning brush 24 continues to maintain contact with the serpentine heat exchange tube 20 through the extension of the horizontal rod 25 after being worn, thereby improving the service life of the cleaning brush 24.

[0023] The filter screen 2 is tilted to facilitate the bottom end of the impurity box filter screen 2 to converge, which is beneficial for cleaning impurities.

[0024] Working Principle: The rubber belt 5 to be cooled passes through the feed transition roller 3 and enters the cold water tank 1. The rubber belt 5 passes under each nip roller 6 and then passes through the discharge transition roller 4 at the discharge end of the cold water tank 1. Cold water from the water distribution pipe 7 is sprayed through the water nozzle 8 onto the rubber belt 5 lifted from the cold water tank 1, washing it and further cooling it. The cold water then falls into the cold water tank 1, and the cooled rubber belt 5 is transported away. The water in the cold water tank 1 is filtered by the filter 2 and then enters the heat exchange box 9 for cooling. The cooled water is then passed back into the water distribution pipe 7, realizing the recycling of the water in the cold water tank 1. During heat exchange within the heat exchanger, the rotation of the serpentine heat exchange tube 20 increases the fluidity of the water within the heat exchanger 9, improving heat exchange efficiency. The cooling medium within the serpentine heat exchange tube forms a circulation loop with the refrigerator via the medium inlet and outlet pipes. After cooling within the refrigerator, the cooling medium enters the serpentine heat exchange tube to exchange heat with the water within the heat exchanger, cooling the water within the heat exchanger. This prevents contamination of the cooling medium and has no adverse effects on the refrigerator. This ensures a long service life, excellent cooling performance, and high efficiency.

[0025] While the embodiments of the present invention have been described above, the foregoing description is intended to be illustrative, non-exhaustive, and not limited to the disclosed embodiments. Numerous modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention are intended to be included within the scope of protection of the present invention.

Claims

1. A circulating cooling device for tire production, comprising a cold water tank; characterized in that: The feed end of the cold water tank is provided with a feed transition roller, the discharge end of the cold water tank is provided with a discharge transition roller, a plurality of pressing rollers are provided in the cold water tank, a filter screen is provided in the cold water tank below the pressing roller, the filter screen is tilted, the feed end of the cold water tank is provided with a drain outlet, the drain outlet is located below the filter screen, the discharge end of the cold water tank is provided with a water distribution pipe, the water distribution pipe is fixed on the top of the cold water tank through a bracket, a water spray head is provided on the water distribution pipe, and the water distribution pipe is connected to the water inlet pipe.

2. A circulating cooling device for tire production according to claim 1, characterized in that: The drain outlet is connected to the heat exchange box through a drain pipe, and a water pump is provided on the drain pipe. A serpentine heat exchange tube is provided in the heat exchange box. The upper end of the serpentine heat exchange tube passes through the top of the heat exchange box and is connected to the medium outlet pipe through a rotary joint. The lower end of the serpentine heat exchange tube is fixedly connected to a vertical rotating tube, and the vertical rotating tube passes through the bottom of the heat exchange box and is connected to the medium inlet pipe through a rotary joint. A bevel gear is fixed on the vertical rotating tube outside the heat exchange box, and the bevel gear is meshed with a bevel gear, which is connected to a stepping motor.

3. A circulating cooling device for tire production according to claim 2, characterized in that: The heat exchange box is connected to a refrigerator, the medium outlet pipe is connected to the inlet of the refrigerator, and the medium inlet pipe is connected to the outlet of the refrigerator.

4. A circulating cooling device for tire production according to claim 2, characterized in that: The bottom of the heat exchange box is a conical bottom, and a slag discharge pipe is provided at the bottom of the conical bottom. The vertical rotating pipe extends from the slag discharge pipe, and a slag discharge port with a switch valve is provided on the side wall of the slag discharge pipe. A second filter is fixed to the top of the conical bottom, and the second filter divides the heat exchange box into a heat exchange chamber and a filter chamber. The serpentine heat exchange tube is located in the heat exchange chamber, and the vertical rotating pipe is located in the filter chamber. A scraper is provided in the filter chamber, and the scraper contacts the inner wall of the conical bottom. The scraper is fixedly connected to the vertical rotating pipe through a connecting rod.

5. The circulating cooling device for tire production according to claim 4, characterized in that: A cleaning brush is provided in the heat exchange chamber, the bristles of the cleaning brush are in contact with the serpentine heat exchange tube, and the cleaning brush is connected to the side wall of the heat exchange chamber through a horizontal rod.

6. A circulating cooling device for tire production according to claim 5, characterized in that: The horizontal rod is an electric push rod or a hydraulic rod.