Wire insulation layer extrusion molding processing device
By designing the rapid installation and disassembly of the card plate and the card slot and the coordination of the gear shaping components, the existing wire insulation layer processing device requires manual collection and instability of the insulation layer, automatic collection and stable shaping are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422098914.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing wire insulating layer extrusion processing device requires manual collection when the wire is completed, which increases labor costs, and the newly extruded insulating layer is unstable and easy to deform, reducing product quality and production efficiency.
A wire insulation layer extrusion processing device including a card plate, a control plate, a telescopic rod, a shaping component and a motor drive is designed. The combination of the card plate and the card slot is used to achieve rapid installation and disassembly, and the combination of the gears and the shaping disk is used to achieve stable shaping and fixation of the insulating layer, and automatic collection is achieved in combination with the motor drive.
Improve the efficiency of the workflow, ensure the stability of the insulation layer, improve product quality and reduce labor costs.
Smart Images

Figure CN223266217U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable production, in particular to an extrusion molding processing device for an electric wire insulation layer. Background Art
[0002] In the modern electrical and electronic fields, wires, as key carriers of power and signal transmission, are crucial for their quality and performance. The insulation layer of wires plays a decisive role in ensuring their safe and reliable operation. However, the production efficiency of traditional devices is relatively low, making them unable to adapt to the demands of large-scale production. In today's fast-paced industrial production environment, improving production efficiency is one of the key factors for companies to reduce costs and increase competitiveness. Therefore, in order to meet the insulation quality and efficiency requirements of modern wire production, the development of a new type of wire insulation extrusion molding device is of great practical significance.
[0003] The existing wire insulation layer extrusion molding processing device consists of a control system, a transmission system and an extrusion system. During operation, the temperature, pressure, speed and other parameters of the extruder are controlled by the control system. The wire to be processed is transported to the range of the extrusion system through the transmission system, and the insulation layer of the wire is extruded and molded through the extrusion system.
[0004] Although the existing wire insulation layer extrusion molding processing device can complete basic work, when the wire processing is completed, it needs to be manually collected, which increases additional labor costs and reduces the efficiency of the work process. At the same time, the newly extruded wire insulation layer is unstable and will deform during transportation, reducing product quality. Therefore, a wire insulation layer extrusion molding processing device is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides an extrusion molding processing device for wire insulation layer, which aims to improve the problems in the existing technology that the wires collected and processed by manual labor increase labor costs and reduce efficiency, and the newly extruded wire insulation layer is unstable and deformed, reducing product quality.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] The top of described sliding panel also is provided with an interlocking structure, and the interlocking structure is hinged on the base plate, is fixed with a base plate, and an end of sliding panel withstands on the back of the interlocking structure to prevent the interlocking structure from being damaged.
[0008] As a further description of the above technical solution:
[0009] A baffle is slidably connected to the interior of the fixing frame for fixing the position of the fixing column;
[0010] As a further description of the above technical solution:
[0011] The shaping assembly includes a support frame, the bottom of the support frame 16 is fixedly connected to a protective shell 1, the interior of the protective shell 1 is rotatably connected to four gears, the four gears are meshed with each other in pairs, and the tops of two gears are fixedly connected to shaping disks;
[0012] As a further description of the above technical solution:
[0013] The top of the support frame is fixedly connected with a connecting column, the bottom of the shaping plate is provided with a sliding groove, and the top of the connecting column is installed inside the sliding groove;
[0014] As a further description of the above technical solution:
[0015] The bottom of the support frame is fixedly connected to a motor, and one of the gears is fixedly connected to an output end of the motor;
[0016] As a further description of the above technical solution:
[0017] The bottom of the support frame is fixedly connected to a second protective shell, and the motor is fixedly connected to the inside of the second protective shell;
[0018] As a further description of the above technical solution:
[0019] The top of the support frame is fixedly connected to an extrusion coating machine, and both sides of the extrusion coating machine are equipped with a wire inlet hole and a coating outlet hole;
[0020] As a further description of the above technical solution:
[0021] The outer periphery of the fixed column is rotatably connected to a wire reel for collecting processed wires.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, the control plate is pushed backward by the card plate, so that the control rod is stuck in the card slot of the limit slide slot. At the same time, the telescopic rod and the spring give an outward thrust to achieve the purpose of fixing the position of the control plate. The card plate is stuck with the cooperation of the blocking block 1, the sliding column and the blocking block 2, so that the card plate and the fixed column can be quickly installed and disassembled, thereby improving the efficiency of the work process.
[0024] 2. In the present invention, with the cooperation of four gears, the two shaping disks connected thereto rotate in opposite directions. By rotating one of the gears by a motor, the two shaping disks rotate and shape together, thereby shaping and fixing the insulating layer of the battery core coming out of the covering hole, greatly improving the quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a three-dimensional schematic diagram of the wire insulation layer extrusion molding processing device proposed by the utility model;
[0026] Figure 2 This is a cross-sectional schematic diagram of the fixing frame mechanism of the wire insulation layer extrusion molding processing device proposed by the present invention;
[0027] Figure 3 This is a cross-sectional schematic diagram of the quick-release mechanism of the wire insulation layer extrusion molding device proposed in the present invention;
[0028] Figure 4 This is a schematic cross-sectional view of the interior of a card slot of the wire insulation layer extrusion molding device proposed in the present invention;
[0029] Figure 5 This is a schematic structural diagram of the shaping component of the wire insulation layer extrusion molding device proposed by the present invention;
[0030] Figure 6 This is a schematic diagram of the internal structure of the shaping component of the wire insulation layer extrusion molding processing device proposed by the present invention.
[0031] Legend:
[0032] 1. Bottom plate; 2. Fixed frame; 3. Fixed column; 4. Card plate; 5. Telescopic rod; 6. Spring; 7. Control panel; 8. Limiting slide; 9. Control rod; 10. Card slot; 11. Connecting plate; 12. Blocking block 1; 13. Blocking block 2; 14. Baffle; 15. Wire reel; 16. Support frame; 17. Protective shell 1; 18. Gear; 19. Shaping disk; 20. Connecting column; 21. Sliding groove; 22. Protective shell 2; 23. Motor; 24. Extrusion coating machine; 25. Wire inlet hole; 26. Coating outlet hole; 27. Sliding column. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0034] Reference Figures 1-4 The utility model provides an embodiment: an extrusion molding processing device for an insulation layer of an electric wire, comprising a base plate 1 and a fixed column 3. Two fixing frames 2 are fixedly connected to the top of the base plate 1. The fixing column 3 is slidably connected to the opposite side of the two fixing frames 2. A clamping plate 4 is fixedly connected to the side of the fixing column 3. A clamping slot 10 is provided on the side of the two fixing frames 2. The clamping plate 4 and the clamping slot 10 are clamped with each other. The clamping plate 4 and the clamping slot 10 realize the mutual connection between the fixing frame 2 and the fixing column 3. The inside of the slot 10 is fixedly connected to the telescopic rod 5, and the outer periphery of the telescopic rod 5 is provided with a spring 6. The front end of the telescopic rod 5 is fixedly connected to the control board 7. The surface of the control board 7 is provided with a limiting slide groove 8. The inner wall of the slot 10 is rotatably connected to the control rod 9. One end of the control rod 9 is slidably connected to the inside of the limiting slide groove 8, squeezing the control board 7 inward. The control rod 9 slides from the rear side of the limiting slide groove 8 to the front slot. At the same time, under the action of the telescopic rod 5 and the spring 6, an outward force is applied to the control board 7, and the control rod 9 is stuck in the slot of the limiting slide groove 8. The inside of the card slot 10 is fixedly connected to a blocking block 2 13. The bottom of the control board 7 is rotatably connected to the connecting plate 11. The front side of the connecting plate 11 is fixedly connected to the blocking block 12. The side of the blocking block 12 is fixedly connected to a sliding column 27. The sliding column 27 is slidably connected to the inside of the blocking block 2 13. When the control board 7 moves backward, the blocking block 12 connected to the connecting plate 11 moves backward together. At the same time, the sliding column 27 of the blocking block 12 moves upward in the sliding groove of the blocking block 2 13, causing the blocking block 12 to move up and clamp the card 4. A shaping component is installed on the top of the bottom plate 1 for shaping and fixing the insulation layer around the outer periphery of the wire. A baffle 14 is slidably connected to the inside of the fixing frame 2 for fixing the position of the fixing column 3.
[0035] Reference Figure 1 、 Figure 5 and Figure 6 The shaping component includes a support frame 16, and the bottom of the support frame 16 is fixedly connected to a protective shell 17. The internal rotation of the protective shell 17 is connected to four gears 18, and the relative positions of the four gears 18 are fixed while protecting the gears 18 by the protective shell 17. The four gears 18 are meshed with each other in pairs, and the tops of two gears 18 are fixedly connected to shaping disks 19. With the cooperation of the four gears 18, the two shaping disks 19 are rotated in opposite directions. The top of the support frame 16 is fixedly connected to a connecting column 20, and the bottom of the shaping disk 19 is provided with a sliding groove 21. The top of the connecting column 20 is installed inside the sliding groove 21, and the rotation trajectory of the shaping disk 19 is controlled by the sliding groove 21. The bottom of the support frame 16 is fixedly connected to a motor 23, and one of the gears 18 is fixedly connected to the output end of the motor 23. One of the gears 18 is rotated by the motor 23 to realize the function of driving the entire shaping component through the gear 18. The bottom of the support frame 16 is fixedly connected to a second protective shell 22 , and the motor 23 is fixedly connected to the inside of the second protective shell 22 , and the position of the motor 23 is fixed by the second protective shell 22 .
[0036] Reference Figure 1 The top of the support frame 16 is fixedly connected to an extrusion coating machine 24. A wire inlet hole 25 and a coating outlet hole 26 are installed on both sides of the extrusion coating machine 24. The extrusion coating machine 24 is used to process the wire insulation layer. The outer periphery of the fixed column 3 is rotatably connected to the wire reel 15 for collecting the processed wires.
[0037] Working principle: When working, the baffle 14 is pulled out, the fixing column 3 is installed in the fixing frame 2, the card plate 4 pushes the control board 7 to move inward, the control rod 9 moves and is stuck in the front side of the limiting slide 8 and fixed, the blocking block 12 is moved up and fixed by the cooperation of the control board 7, the sliding column 27 and the blocking block 2 13, and the extrusion coating machine 24 and the motor 23 are started, and the wire is sent into the extrusion coating machine 24 from the wire inlet hole 25, and is sent out from the coating outlet hole 26 after the processing is completed, and the insulation layer of the wire is shaped and fixed by the shaping disk 19, and the wire is The wire is sent to the wire reel 15, and the wire reel 15 is used to collect the processed wires. When the collection of the current wire reel 15 is completed, the baffle 14 is pulled out, and the fixed column 3 is pressed inward. The card plate 4 on the fixed column 3 pushes the control board 7 to move backward. At this time, the control rod 9 slides out of the card slot of the limiting slide 8, and the control board 7 is no longer pulled back. Under the action of the telescopic rod 5 and the spring 6, the control board 7 moves outward to the blocking block 2 13, and at the same time controls the blocking block 2 13 to move downward, so that the card plate 4 is disengaged from the card slot 10, realizing the function of quick disassembly.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A wire insulation layer extrusion molding device, comprising a base plate (1) and a fixing column (3), characterized in that: The top of the bottom plate (1) is fixedly connected to two fixing frames (2), the fixing column (3) is slidably connected to the opposite side of the two fixing frames (2), the side of the fixing column (3) is fixedly connected to a card plate (4), the side of the two fixing frames (2) are provided with a card slot (10), the card plate (4) and the card slot (10) are mutually engaged, the inside of the card slot (10) is fixedly connected to a telescopic rod (5), the outer periphery of the telescopic rod (5) is provided with a spring (6), the front end of the telescopic rod (5) is fixedly connected to a control board (7), the surface of the control board (7) is provided with a limiting slide groove (8), the card plate (4) is fixedly connected to the side of the two fixing frames (2), the card slot (10) is fixedly connected to the telescopic rod (5), the outer periphery of the telescopic rod (5) is provided with a spring (6), the front end of the telescopic rod (5) is fixedly connected to the control board (7), the surface of the control board (7) is provided with a limiting slide groove (8), the card plate (4) is fixedly connected to the side of the two fixing frames (2), the card plate (4) is fixedly connected to the side of the two fixing frames (2), the card plate (4) is fixedly connected to the card slot (10), the The inner wall of the groove (10) is rotatably connected to a control rod (9), one end of the control rod (9) is slidably connected to the inside of the limiting sliding groove (8), the inside of the card slot (10) is fixedly connected to a blocking block 2 (13), the bottom of the control plate (7) is rotatably connected to a connecting plate (11), the front side of the connecting plate (11) is fixedly connected to a blocking block 1 (12), the side of the blocking block 1 (12) is fixedly connected to a sliding column (27), the sliding column (27) is slidably connected to the inside of the blocking block 2 (13), and a shaping component is installed on the top of the bottom plate (1) for shaping and fixing the insulating layer around the outer periphery of the wire.
2. The wire insulation layer extrusion molding device according to claim 1, characterized in that: A baffle (14) is slidably connected to the interior of the fixing frame (2) and is used to fix the position of the fixing column (3).
3. The wire insulation layer extrusion molding device according to claim 1, characterized in that: The shaping component includes a support frame (16), the bottom of the support frame 16 is fixedly connected to a protective shell (17), the interior of the protective shell (17) is rotatably connected to four gears (18), the four gears (18) are meshed with each other in pairs, and the tops of two gears (18) are fixedly connected to a shaping disk (19).
4. The wire insulation layer extrusion molding device according to claim 3, characterized in that: The top of the support frame (16) is fixedly connected to a connecting column (20), the bottom of the shaping disk (19) is provided with a sliding groove (21), and the top of the connecting column (20) is installed inside the sliding groove (21).
5. The wire insulation layer extrusion molding device according to claim 3, characterized in that: A motor (23) is fixedly connected to the bottom of the support frame (16), and one of the gears (18) is fixedly connected to the output end of the motor (23).
6. The wire insulation layer extrusion molding device according to claim 5, characterized in that: The bottom of the support frame (16) is fixedly connected to a second protective shell (22), and the motor (23) is fixedly connected inside the second protective shell (22).
7. The wire insulation layer extrusion molding device according to claim 3, characterized in that: An extrusion coating machine (24) is fixedly connected to the top of the support frame (16), and wire inlet holes (25) and coating outlet holes (26) are installed on both sides of the extrusion coating machine (24).
8. The wire insulation layer extrusion molding device according to claim 1, characterized in that: The outer periphery of the fixed column (3) is rotatably connected to a wire reel (15) for collecting processed wires.