Koji block aging stock koji basket equipment
By designing curve block aging stock jingle basket equipment, and using forklifts or AGV to automatically transport and crush feeding, the problem of traditional manual handling is solved, automated production is achieved, and labor intensity and cost are reduced.
Patent Information
- Application Number
- CN202422549190.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-22
AI Technical Summary
During the traditional block production process, manual handling is required for inlet and out of the warehouse, which is very labor-intensive and inefficient.
Design a curved block aging inventory curve basket equipment, using forklifts or AGV instead of manual transportation and placing, and combining with a flip mechanism to achieve automatic crushing and feeding.
Reduce labor intensity, improve production efficiency, and reduce production costs.
Smart Images
Figure CN223267290U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of koji block production, in particular to a koji basket device for aging and storing koji blocks. Background Art
[0002] Aging koji (qu) is a crucial step in the baijiu (white liquor) brewing process. Aged koji (also known as aged koji) produces lower acidity during brewing because the numerous acid-producing bacteria that infiltrated the koji die or lose their ability to reproduce in dry conditions. Furthermore, aged koji's enzyme activity decreases, reducing the yeast population and slowing the fermentation temperature, which contributes to a more fragrant baijiu.
[0003] In the traditional koji block production process, manual handling of the koji blocks is required when the koji blocks are put into and taken out of the warehouse, which requires a lot of manpower, a long time, high labor intensity and low efficiency. Therefore, the inventors designed a koji block aging and inventory koji basket equipment to address the defects of the existing technology. The koji blocks can be transported in a centralized manner for storage and out of the warehouse, which not only improves production efficiency but also greatly reduces labor intensity. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a koji block aging and storage koji basket equipment, aiming to solve the technical problems in the existing technology that koji blocks need to be manually moved in and out of the warehouse, which requires a lot of manpower participation, a long time, high labor intensity and low efficiency.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A device for storing koji baskets for aging koji blocks includes a koji basket frame, which is composed of four vertically arranged columns A, B, C, and D. The columns A, B, C, and D are distributed in a rectangular shape. A crossbeam A is fixedly connected between the columns A and B, between the columns B and C, between the columns C and D, and between the columns D and A near the bottom. A crossbeam B is fixedly connected between the columns B and C, between the columns C and D, and between the columns D and A near the top. The columns B and C and the beams A and B connected thereto form rectangular basket one, the columns C and D and the beams A and B connected thereto form rectangular basket two, and the columns D and A and the beams A and B connected thereto form rectangular basket three. The interiors of rectangular basket one, rectangular basket two and rectangular basket three are all fixedly connected with steel wire meshes, the tops of the four beams A are fixedly connected with the same bottom steel plate, and the bottoms of the front and rear beams A are fixedly connected with a pair of forklift arm guide tubes.
[0007] As a preferred solution of the present invention, the rectangular baskets 1, 2 and 3 are further fixedly connected with cross reinforcement ribs inside, and the cross reinforcement ribs are placed on the outside of the wire mesh.
[0008] As a preferred solution of the present invention, a plurality of bottom plate reinforcement ribs are fixedly connected between the left and right cross beams A, and the forklift arm guide tube is fixedly connected to the bottom plate reinforcement ribs.
[0009] As an optimal solution of the present invention, the column A and the column B have the same length, the column C and the column D have the same length, the top ends of the column A and the column B are higher than the top ends of the column C and the column D, and a crossbeam C is fixedly connected between the top ends of the column A and the column B.
[0010] As a preferred solution of the present invention, the bottom ends of the columns A, B, C and D are located in the same plane and all extend below the bottom steel plate to form supporting legs.
[0011] As a preferred solution of the present invention, the height of the bottom end of the support leg is lower than the height of the bottom end of the forklift arm guide tube.
[0012] As a preferred solution of the present invention, the surface of the curved basket device is treated by electrostatic spraying.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] The koji basket equipment designed by the present invention is a frame structure with openings at the top and front end, and the structure is stable. The koji blocks are put into the basket from the front opening of the koji basket equipment by combining with a robot. After the basket is full, a forklift or AGV is used to insert it into the guide tube of the forklift arm to deliver the filled koji basket equipment to the koji library for aging. After the aging of the koji blocks is completed, a forklift or AGV is used to transport the koji blocks in the basket to the feeding port of the crusher, and the koji blocks in the koji basket are poured into the feeding port of the crusher from the top opening through the turning mechanism for crushing. The present invention replaces traditional transportation and stacking by combining the koji basket equipment with a forklift or AGV, and at the same time, crushes and feeds by combining with the koji basket turning device, without the need for manual koji library stacking and crushing and feeding, which greatly reduces manual labor intensity, saves production costs, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 Schematic diagram of the overall structure of the koji basket equipment for aging koji blocks Figure 1 ;
[0016] Figure 2 Schematic diagram of the overall structure of the koji basket equipment for aging koji blocks Figure 2 ;
[0017] Figure 3 This is a structural diagram of the full basket state of the koji block aging inventory koji basket equipment.
[0018] In the figure: 1. Column A; 2. Column B; 3. Column C; 4. Column D; 5. Beam A; 6. Beam B; 7. Beam C; 8. Wire mesh; 9. Cross reinforcement ribs; 10. Bottom plate steel plate; 11. Bottom plate reinforcement ribs; 12. Forklift arm guide tube. DETAILED DESCRIPTION
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0020] Example: See Figure 1-Figure 3, this embodiment provides a koji block aging and storage koji basket device, including a koji basket frame, which is composed of four vertically arranged columns A1, column B2, column C3, and column D4. The columns A1, column B2, column C3, and column D4 are distributed in a rectangular shape. Column A1 and column B2, column B2 and column C3, column C3 and column D4, and column D4 and column A1 near the bottom are all fixedly connected with a crossbeam A5. The crossbeam A5 is fixed to the columns A1, column B2, column C3, and column D4 by welding. The columns B2 and C3, column C3 and column D4, and A crossbeam B6 is fixedly connected between the column D4 and the column A1 near the top. The crossbeam B6 is fixed to the column A1, the column B2, the column C3, and the column D4 by welding. The column B2 and the column C3 and the crossbeams A5 and B6 connected thereto form a rectangular basket 1. The column C3 and the column D4 and the crossbeams A5 and B6 connected thereto form a rectangular basket 2. The column D4 and the column A1 and the crossbeams A5 and B6 connected thereto form a rectangular basket 3. The interiors of the rectangular baskets 1, 2, and 3 are all fixedly connected with a steel mesh 8, which blocks the three sides of the curved basket frame. To prevent the blocks in the basket from leaking out and falling, the tops of the four crossbeams A5 are fixedly connected with the same bottom plate steel plate 10, which is welded and fixed to the four crossbeams A5. The bottom plate steel plate 10 is placed between the columns A1, B2, C3 and D4. The bottoms of the front and rear crossbeams A5 are fixedly connected with a pair of forklift arm guide tubes 12, which are welded and fixed to the crossbeams A5. The basket device formed by this design is a frame structure with openings at the top and front end. The opening at the front end facilitates the stacking of the finished blocks in the basket, which can be put into the basket by combining with a manipulator. After a basket is full, a forklift or AGV is inserted into the forklift arm guide tube 12 to transport the filled koji basket equipment to the koji library for aging. After the aging of the koji blocks is completed, a forklift or AGV is used to transport the koji blocks in the basket to the crusher feeding port, and the koji blocks in the koji basket are poured from the top opening into the crusher feeding port through the flipping mechanism for crushing. The utility model replaces traditional transportation and stacking by combining the koji basket equipment with a forklift or AGV, and at the same time, crushes and feeds by combining the koji basket flipping device, without manual koji library stacking and crushing and feeding, which greatly reduces manual labor intensity, saves production costs, and improves production efficiency.
[0021] In this embodiment, if Figure 1 and Figure 2As shown, rectangular basket 1, rectangular basket 2 and rectangular basket 3 are also fixedly connected with cross reinforcement ribs 9. The cross reinforcement ribs 9 are welded and fixed to the connected beam A5, cross beam B6, column A1, column B2, column C3 and column D4. The cross reinforcement ribs 9 are placed on the outside of the wire mesh 8. By connecting the cross reinforcement ribs 9 in the rectangular basket, the side bearing capacity of the curved basket equipment is greatly improved, the structural stability of the curved basket equipment is improved, the durability of the curved basket equipment is improved, it is not easy to be deformed and damaged, and the practical life is increased.
[0022] In this embodiment, if Figure 1 and Figure 2 As shown, a plurality of bottom plate reinforcement ribs 11 are fixedly connected between the left and right side cross beams A5, the forklift arm guide tube 12 is fixedly connected to the bottom plate reinforcement ribs 11, the bottom plate reinforcement ribs 11 are arranged at the bottom of the bottom plate steel plate 10, and the bottom plate reinforcement ribs 11 are welded and fixed to the connected cross beams A5 and the bottom plate steel plate 10 to provide support for the bottom plate steel plate 10 and improve the bearing capacity of the bottom plate steel plate 10.
[0023] In this embodiment, if Figure 1 As shown, column A1 and column B2 have the same length, column C3 and column D4 have the same length, the top ends of column A1 and column B2 are higher than the top ends of column C3 and column D4, and a crossbeam C7 is fixedly connected between the top ends of column A1 and column B2, and crossbeam C7 is welded and fixed to column A1 and column B2. The crossbeam C7 is set to connect column A1 and column B2 as a whole to improve the structural strength, and the longer length of column A1 and column B2 makes crossbeam C7 higher than crossbeam B6, so that the front opening height of the curved basket equipment is larger, which is helpful for the robot to clamp the curved blocks into the basket and avoid obstruction to the movement of the robot.
[0024] In this embodiment, if Figure 2 As shown, the bottom ends of the columns A1, B2, C3 and D4 are located in the same plane and all extend to the bottom of the bottom steel plate 10 to form legs. The legs formed by the columns A1, B2, C3 and D4 serve as the placement support of the curved basket device, and the height of the bottom end of the legs is lower than the height of the bottom end of the forklift arm guide tube 12, so that when the curved basket device is placed, the forklift arm guide tube 12 will not touch the ground, ensuring stable placement.
[0025] In this embodiment, the surface of the curved basket device is treated with electrostatic spraying, which enhances the corrosion resistance of the curved basket device, and can maintain the stability of its appearance and performance for a long time in harsh environments such as moisture and salt spray, and improves wear resistance and extends service life.
[0026] The technical solution provided by the present invention is that, when in use, four crossbeams A5 are welded and fixed between the columns A1 and B2, B2 and C3, C3 and D4, and D4 and A1, respectively; three crossbeams B6 are welded and fixed between the columns B2 and C3, C3 and D4, and D4 and A1; three steel meshes 8 are then fixedly connected in three rectangular baskets; the tops of the four crossbeams A5 are welded and fixed to the bottom plate steel plate 10; the bottom plate reinforcement ribs 11 are welded and fixed between the crossbeams A5 on the left and right sides; a pair of forklift arm guide tubes 12 are welded and fixed to the bottoms of the crossbeams A5 and the bottom plate reinforcement ribs 11 on the front and rear sides; and the curved basket device formed has openings at the top and front end. The frame structure is stable and is put into the basket by combining with a manipulator. The koji blocks are placed into the basket from the front opening of the koji basket device. After the basket is full, a forklift or AGV is used to insert it into the forklift arm guide tube 12 to send the filled koji basket device to the koji library for aging. After the aging of the koji blocks is completed, a forklift or AGV is used to transport the koji blocks in the basket to the feeding port of the crusher, and the koji blocks in the koji basket are poured into the feeding port of the crusher from the top opening through the turning mechanism for crushing. The utility model replaces traditional transportation and stacking by combining the koji basket device with a forklift or AGV, and at the same time, crushes and feeds the koji basket by combining the flipping koji basket device. There is no need to manually stack the koji library and crush and feed the koji, which greatly reduces the labor intensity, saves production costs, and improves production efficiency.
[0027] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the scope of protection of the present invention.
Claims
1. A koji block aging and storage koji basket device, characterized by: The invention comprises a curved basket frame, wherein the curved basket frame is composed of four vertically arranged columns A (1), column B (2), column C (3), and column D (4), wherein the columns A (1), column B (2), column C (3), and column D (4) are distributed in a rectangular shape, wherein the columns A (1) and column B (2), column B (2) and column C (3), column C (3) and column D (4), and column D (4) and column A (1) are all fixedly connected with a crossbeam A (5) near the bottom end, and the columns B (2) and column C (3), column C (3) and column D (4), and column D (4) and column A (1) are all fixedly connected with a crossbeam B ( 6), the column B (2) and the column C (3) and the crossbeam A (5) and the crossbeam B (6) connected thereto form a rectangular basket 1, the column C (3) and the column D (4) and the crossbeam A (5) and the crossbeam B (6) connected thereto form a rectangular basket 2, the column D (4) and the column A (1) and the crossbeam A (5) and the crossbeam B (6) connected thereto form a rectangular basket 3, the rectangular basket 1, the rectangular basket 2 and the rectangular basket 3 are all fixedly connected with a steel wire mesh (8), the tops of the four crossbeams A (5) are fixedly connected with the same bottom steel plate (10), and the bottoms of the front and rear crossbeams A (5) are fixedly connected with a pair of forklift arm guide tubes (12).
2. The koji block aging and storage koji basket device according to claim 1, characterized in that: The rectangular baskets 1, 2 and 3 are further fixedly connected with cross reinforcement ribs (9) inside, and the cross reinforcement ribs (9) are placed outside the steel mesh (8).
3. The koji block aging and storage koji basket device according to claim 1, characterized in that: A plurality of bottom plate reinforcement ribs (11) are fixedly connected between the left and right cross beams A (5), and the forklift arm guide tube (12) is fixedly connected to the bottom plate reinforcement ribs (11).
4. The koji block aging and storage koji basket device according to claim 1, characterized in that: The column A (1) and the column B (2) have the same length, the column C (3) and the column D (4) have the same length, the top ends of the column A (1) and the column B (2) are higher than the top ends of the column C (3) and the column D (4), and a crossbeam C (7) is fixedly connected between the top ends of the column A (1) and the column B (2).
5. The koji block aging and storage koji basket device according to claim 4, characterized in that: The bottom ends of the columns A (1), B (2), C (3) and D (4) are located in the same plane and all extend below the bottom steel plate (10) to form supporting legs.
6. The koji block aging and storage koji basket device according to claim 5, characterized in that: The height of the bottom end of the support leg is lower than the height of the bottom end of the forklift arm guide tube (12).
7. The koji block aging and storage koji basket device according to claim 1, characterized in that: The surface of the curved basket device is treated by electrostatic spraying.