Battery piece conveying and lifting mechanism
By designing a cell conveying and lifting mechanism, the two-layer cache of the cell is achieved by using the lifting and rotating mechanism, the problem of low utilization of the tablet extraction mechanism and the cell conveying line is solved, and equipment cost and space occupation are reduced.
Patent Information
- Application Number
- CN202422134966.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-02
AI Technical Summary
In existing photovoltaic cell equipment, the utilization rate of the sheet extraction mechanism and the cell conveying line is low when waiting for the sheet to be retrieved, resulting in an increase in hardware cost and space occupation.
A battery cell conveying and lifting mechanism is designed, including a support table, a hoisting member, a lifting mechanism and a rotating mechanism. The battery cell is lifted away from the conveying line through the lifting mechanism, and the rotating mechanism is used to avoid the first layer of the battery cell, so as to realize the buffering of the two-layer battery cell and improve the utilization rate of the equipment.
The utilization rate of the tablet extraction mechanism and battery cell conveying line is improved, the hardware cost and space occupation of equipment is reduced, and the cost of equipment is reduced while meeting capacity needs.
Smart Images

Figure CN223267669U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of battery cell loading and unloading equipment, in particular to a battery cell conveying and lifting mechanism. Background Art
[0002] In today's rapidly developing photovoltaic industry, increasing overall equipment capacity while reducing equipment size and production costs has been a constant challenge for photovoltaic cell production lines throughout their history. As new markets continue to demand larger cells, equipment size has gradually increased, driving up hardware costs and creating obstacles to reducing cell costs.
[0003] In the current mainstream CVD and PVD automatic loading and unloading equipment on the market, cell cells are removed from the basket by a cell-picking mechanism, placed on the cell conveyor line, and then transferred to the cell-picking position of the gantry gripper, where they wait for the gantry gripper to pick them up. During this waiting period, the cell-picking mechanism and cell conveyor line are unable to continue feeding cells, resulting in low utilization rates. This necessitates increasing the number of cell-picking mechanisms and cell conveyor lines to meet production capacity requirements, which inevitably increases hardware costs. Utility Model Content
[0004] The purpose of the utility model is to solve the deficiencies of the prior art and provide a cell conveying and lifting mechanism that can improve the utilization rate of the cell removing mechanism and the cell conveying line, effectively reduce the space occupied by the equipment, and reduce the equipment cost.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] The utility model discloses a battery cell conveying and lifting mechanism, which includes a support platform, a lifting member, a conveyor line, a lifting mechanism and a rotating mechanism. Several support platforms are arranged on the conveyor line; the lifting mechanism is fixed on both sides of the conveyor line frame, and the rotating mechanism is rotatably arranged on the lifting mechanism; several lifting members are arranged on the rotating mechanism. Among them, the lifting mechanism includes a lifting power assembly, a connecting rod assembly, a rocker assembly, a lifting guide rail assembly and a lifting plate; the lifting power assembly body is fixed on the frame of the conveyor line, and the movable end is connected to the connecting rod assembly; the connecting rod assembly is movably hinged to the rocker assembly, and the rocker assembly is movably hinged to the lifting plate, and the lifting plate is movably arranged on the frame of the conveyor line through the lifting guide rail assembly, and the rotating mechanism is located on the lifting plate. The lifting power assembly pushes the connecting rod assembly forward, thereby driving the rocker assembly to push the lifting plate to move up and down on the lifting guide rail assembly, thereby realizing the up and down lifting of the lifting member.
[0007] Furthermore, the rocker arm assembly includes a rocker arm, a fixed seat and a follower bearing; the fixed seat is fixed on the frame of the conveyor line, the rocker arm is "L"-shaped, one end of the rocker arm is movably hinged to the connecting rod assembly, the other end is movably hinged to the lifting plate through the follower bearing, and the middle is movably hinged to the fixed seat.
[0008] Furthermore, the lifting guide rail assembly includes a slider and a slide rail that cooperate with each other; the slider is fixedly connected to the lifting plate, and the slide rail is fixedly connected to the frame of the conveyor line; the connecting rod assembly includes a connecting rod and a fisheye joint arranged at both ends of the connecting rod, and the fisheye joint is movably hinged to the rocker arm through a connecting shaft.
[0009] Furthermore, the lifting power assembly adopts one of the following driving modes: air cylinder, lead screw drive, screw drive, belt drive, rocker, eccentric wheel shaft, hydraulic cylinder, electric cylinder, and linear motor.
[0010] Furthermore, the rotating mechanism includes a rotating power assembly, a rotating support seat and a rotating shaft; the rotating power assembly body and the rotating support seat are respectively fixed on the lifting plate, one end of the rotating shaft is connected to the movable end of the rotating power assembly, and the other end passes through the rotating support seat and is rotatably arranged in the middle of the rotating support seat; the lifting parts are fixed on the rotating shaft at equal intervals and correspond to the supported positions of the battery cells.
[0011] Furthermore, the rotating shaft includes several shafts, and adjacent rotating shafts are connected by couplings.
[0012] Furthermore, the rotating power assembly adopts one of a blade cylinder, a lead screw drive, a screw drive, a belt drive, a rocker, an eccentric wheel shaft, an air cylinder, a hydraulic cylinder, an electric cylinder, and a linear motor as a driving mode.
[0013] Furthermore, the conveyor line includes a conveying power component, a conveying belt and a frame; the conveying power component is arranged on the frame, the conveying belt is arranged on the conveying power component, and the conveying belt is driven to rotate by the conveying power component; the support platform is arranged on the conveying belt at equal intervals.
[0014] Furthermore, the lifting member is in an inverted "L" shape, and the horizontal end in contact with the battery cell is in a wedge shape.
[0015] Furthermore, four adjacent support platforms correspond to the four corners of the battery cell; the support surface of the support platform is in contact with two adjacent battery cells, and both sides of the support surface of the support platform are provided with inclined surfaces.
[0016] The benefits of this utility model are:
[0017] 1. This utility model adds a lifting mechanism to the cell conveyor line. When a cell reaches the retrieval position, the lifting mechanism lifts the cell off the support platform on the conveyor line. The cell removal mechanism and conveyor line can continue feeding cells. The time it takes for the gantry to remove and place cells and for carrier board replacement is utilized to complete cell feeding and buffering on the lifting mechanism and conveyor line, enabling a single conveyor line to buffer two layers of cells. This improves the utilization rate of the cell removal mechanism and conveyor line. While meeting production capacity requirements, it reduces the number of cell removal mechanisms and stepped conveyor lines, reducing hardware costs and space requirements.
[0018] 2. The utility model drives the flipping of the lifting member by arranging a rotating mechanism on the lifting mechanism, so that the lifting member can avoid the first layer of battery cell groups during lifting, avoid affecting the transmission of battery cells on the conveyor line, better complete the battery cell feeding and caching on the conveyor line, and realize the caching of two layers of battery cells on one conveyor line. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0020] Figure 1 2 is a schematic diagram of the usage state structure of this embodiment.
[0021] Figure 2 It is a schematic diagram of the structure of this embodiment after removing the battery cell group.
[0022] Figure 3 yes Figure 2 A partial enlarged view of point A in the middle.
[0023] Figure 4 This is a diagram showing the positional relationship between the battery cell and the support platform.
[0024] Figure 5 This is a schematic diagram of the lifting mechanism and the rotating mechanism (excluding the conveyor line).
[0025] Figure 6 It is a structural diagram of the rocker assembly.
[0026] Figure 7 It is a structural diagram of the rotating mechanism.
[0027] Figure 8 This is a diagram of the lifting component in the standby state.
[0028] Figure 9 This is a diagram showing the state of the lifting piece lifting the battery cell.
[0029] Figure 10 This is a diagram of the lifting member in use when it is rotated to both sides. DETAILED DESCRIPTION
[0030] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] In the present invention, unless otherwise stated, directional words such as "up, down, left, right" are generally understood in conjunction with the directions shown in the drawings and actual applications.
[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0033] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, a first feature being "above," "above," and "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is at a higher level than the second feature. A first feature being "below," "below," and "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0034] The endpoints of the ranges and any values disclosed herein are not limited to the precise ranges or values, and these ranges or values should be understood to include values close to these ranges or values. For numerical ranges, the endpoints of each range, the endpoints of each range and individual point values, and the individual point values can be combined to form one or more new numerical ranges, and these numerical ranges should be considered to be specifically disclosed herein. The terms "optional" and "optional" mean that a range may or may not be included (or may or may not be present).
[0035] like Figures 1 to 10As shown, the utility model discloses a battery cell conveying and lifting mechanism, which includes a support platform 105, a lifting member 304, a conveyor line 100, a lifting mechanism 200 and a rotating mechanism 300.
[0036] Several support platforms 105 are provided on the conveyor line 100 for supporting battery cells. The lifting mechanism 200 is fixed on both sides of the frame 103 of the conveyor line 100, and the rotating mechanism 300 is rotatably provided on the lifting mechanism 200. Several lifting parts 304 are provided on the rotating mechanism 300. The lifting mechanism 200 can drive the rotating mechanism 300 and the lifting parts 304 to move up and down, so as to lift the battery cells on the support platform 105 off the support platform 105. The cell-picking mechanism and the conveyor line 100 can continue to feed cells. By utilizing the time for the gantry to pick up and place cells and replace the carrier, the cell feeding and caching on the lifting mechanism 200 and the conveyor line 100 are completed, so that two layers of battery cells can be cached on one conveyor line 100. The utilization rate of the cell-picking mechanism and the conveyor line 100 is improved. While meeting the production capacity requirements, the number of cell-picking mechanisms and the stepping conveyor line 100 is reduced, and the hardware cost and space occupancy are reduced.
[0037] Specifically, if Figure 2 As shown, the conveyor line 100 includes a conveyor power assembly 101, a conveyor belt 102, and a frame 103. The conveyor power assembly 101 is mounted on the frame 103, and the conveyor belt 102 is mounted on the conveyor power assembly 101. The conveyor belt 102 is driven to rotate by the conveyor power assembly 101. Support platforms 105 are evenly spaced on the conveyor belt 102.
[0038] Specifically, if Figure 5 、 Figure 6 As shown, the lifting mechanism 200 includes a lifting power assembly 201, a connecting rod assembly 202, a rocker assembly 203, a lifting guide rail assembly 204, and a lifting plate 205. The main body of the lifting power assembly 201 is fixed to the frame 103 of the conveyor line 100, and its movable end is connected to the connecting rod assembly 202. The connecting rod assembly 202 is movably hinged to the rocker assembly 203, and the rocker assembly 203 is movably hinged to the lifting plate 205. The lifting plate 205 is arranged on the frame 103 of the conveyor line 100 so as to be movable up and down via the lifting guide rail assembly 204. The rotating mechanism 300 is located on the lifting plate 205. The lifting power assembly 201 pushes the connecting rod assembly 202 forward, thereby driving the rocker assembly 203 to push the lifting plate 205 up and down on the lifting guide rail assembly 204, thereby achieving the up and down lifting of the lifting member 304.
[0039] The rocker assembly 203 comprises a rocker 2031, a fixed base 2032, and a follower bearing 2033. The fixed base 2032 is fixed to the frame 103 of the conveyor line 100. The rocker 2031 is L-shaped, with one end hinged to the connecting rod assembly 202, the other end hinged to the lifting plate 205 via the follower bearing 2033, and the center hinged to the fixed base 2032. When the connecting rod assembly 202 pushes the rocker 2031 forward, the rocker 2031 rotates around its center, tilting its other end, thereby driving the lifting plate 205 upward. Conversely, when the connecting rod assembly 202 pulls the rocker 2031 backward, the lifting plate 205 moves downward.
[0040] The lifting guide rail assembly 204 includes a slider and a slide rail that cooperate with each other. The slider is fixedly connected to the lifting plate 205, and the slide rail is fixedly connected to the frame 103 of the conveyor line 100. The slider and the slide rail enable the lifting plate 205 to move upward in a stable vertical direction.
[0041] The connecting rod assembly 202 includes a connecting rod and fisheye joints provided at both ends of the connecting rod. The fisheye joints are movably hinged to the rocker 2031 via a connecting shaft.
[0042] The lifting power assembly 201 is driven by a pneumatic cylinder, a screw drive, a screw drive, a belt drive, a rocker, an eccentric shaft, a hydraulic cylinder, an electric cylinder, or a linear motor. Because this disclosure is prior art known to those skilled in the art, the embodiments described are only partial, not complete, embodiments of the present invention and should not be construed as limiting the scope of protection of the present invention.
[0043] Specifically, if Figure 5 、 Figure 7 As shown, the rotating mechanism 300 includes a rotating power assembly 301, a rotating support seat 302 and a rotating shaft 303. The main body of the rotating power assembly 301 and the rotating support seat 302 are respectively fixed on the lifting plate 205. One end of the rotating shaft 303 is connected to the movable end of the rotating power assembly 301, and the other end passes through the rotating support seat 302 and is rotatably arranged in the middle of the rotating support seat 302. The lifting members 304 are fixed on the rotating shaft 303 at equal intervals and correspond to the supported positions of the battery cells. By setting the rotating mechanism 300, the lifting members 304 are driven to flip, so that the lifting members 304 can avoid the first layer of battery cell group 104 during lifting and lowering, avoid affecting the transmission of battery cells by the conveyor line 100, better complete the battery cell feeding and caching on the conveyor line 100, and realize that one conveyor line 100 can cache two layers of battery cells.
[0044] Among them, a plurality of rotating shafts 303 can be provided according to the length of the conveyor line 100, and adjacent rotating shafts 303 are connected by couplings.
[0045] The rotary power assembly 301 is driven by a vane cylinder, a lead screw drive, a screw drive, a belt drive, a rocker, an eccentric shaft, a pneumatic cylinder, a hydraulic cylinder, an electric cylinder, or a linear motor. Because this disclosure is prior art known to those skilled in the art, the embodiments described are only partial, not complete, embodiments of the present invention and should not be construed as limiting the scope of protection of the present invention.
[0046] Specifically, if Figure 3 As shown, the lifting member 304 is in an inverted "L" shape, and the horizontal end in contact with the battery cell is in a wedge shape, so that it can be better inserted into the bottom of the battery cell and can also more stably support the battery cell.
[0047] Specifically, if Figure 3 、 Figure 4 As shown, four adjacent support platforms 105 correspond to the four corners of the battery cell; the support surface of the support platform 105 is in contact with two adjacent battery cells, and both sides of the support surface of the support platform 105 are provided with inclined surfaces. The inclined surfaces can make the battery cell more stable during the forward movement.
[0048] For ease of understanding, this utility model describes the functional principles of a single-group battery cell conveying and lifting mechanism as an example. However, given the differences in the internal spatial characteristics of different equipment, different combinations and required quantities of the conveyor line 100, lifting mechanism 200, and rotating mechanism 300 may differ from or be the same as those described in this utility model, and therefore should not be construed as limiting the scope of protection of this utility model.
[0049] First, the lifting member 304 is located below the first layer of battery cell group 104. Figure 8 As shown. The first layer of battery cell group 104 is transferred to the sheet-taking position of the gantry gripper through the power assembly of the conveyor line 100. The lifting mechanism 200 is lifted, driving the lifting member 304 to lift the battery cell off the support platform 105. After the battery cell is lifted, a space is formed between the lifting member 304 and the support platform 105. The first layer of battery cell group 104 continues to be transferred to the sheet-taking position of the gantry gripper through the power assembly of the conveyor line 100. The battery cell conveyor line 100 forms a two-layer battery cell cache of the first layer of battery cell group 104 and the second layer of battery cell group 106, as shown. Figure 9 After the gantry gripper has finished moving the second layer of battery cell group 106, the rotating mechanism 300 rotates to both sides, and the lifting member 304 opens to a certain angle, as shown in FIG. Figure 10 As shown, avoid the first layer of battery cell group 104. The lifting mechanism 200 drops to a safe position, the rotating mechanism 300 rotates inward, and the battery cell conveying and lifting mechanism returns to the Figure 8 Status shown.
[0050] In summary, the present invention can improve the utilization rate of the cell removal mechanism and the cell conveyor line, effectively reduce the space occupied by the equipment, and lower the equipment cost. At the same time, the structure is simple and compact, and easy to manufacture.
[0051] The present invention can be applied to loading and unloading equipment in the photovoltaic industry, including but not limited to CVD, PVD and other coating process sections. All improvements or changes in the equipment structure that can be completed by utilizing the operating mode of this mechanism should fall within the scope of protection of the claims attached to the present invention.
[0052] The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited thereto. Within the technical concept of the present invention, various simple variations of the technical solution of the present invention may be made, including combining the various technical features in any other appropriate manner. These simple variations and combinations should also be considered as disclosed in the present invention and fall within the scope of protection of the present invention.
Claims
1. A battery cell conveying and lifting mechanism, characterized by: It includes a support platform, a lifting part, a conveyor line, a lifting mechanism and a rotating mechanism; A plurality of support platforms are arranged on the conveyor line; the lifting mechanism is fixedly arranged on both sides of the conveyor line frame, and the rotating mechanism is rotatably arranged on the lifting mechanism; a plurality of lifting members are arranged on the rotating mechanism; The lifting mechanism includes a lifting power assembly, a connecting rod assembly, a rocker assembly, a lifting guide rail assembly, and a lifting plate; the lifting power assembly body is fixed to the frame of the conveyor line, and the movable end is connected to the connecting rod assembly; the connecting rod assembly and the rocker assembly are movably hinged, and the rocker assembly is movably hinged to the lifting plate. The lifting plate is arranged on the frame of the conveyor line so as to be movable up and down through the lifting guide rail assembly, and the rotating mechanism is located on the lifting plate; The connecting rod assembly is pushed forward by the lifting power assembly, thereby driving the rocker arm assembly to push the lifting plate to move up and down on the lifting guide rail assembly, thereby realizing the up and down lifting of the lifting part.
2. The cell conveying and lifting mechanism according to claim 1, characterized in that: The rocker arm assembly includes a rocker arm, a fixed seat and a follower bearing; the fixed seat is fixed on the frame of the conveyor line, the rocker arm is "L"-shaped, one end of the rocker arm is movably hinged to the connecting rod assembly, the other end is movably hinged to the lifting plate through the follower bearing, and the middle is movably hinged to the fixed seat.
3. The battery cell conveying and lifting mechanism according to claim 1, characterized in that: The lifting guide rail assembly includes a slider and a slide rail that cooperate with each other; the slider is fixedly connected to the lifting plate, and the slide rail is fixedly connected to the frame of the conveyor line; the connecting rod assembly includes a connecting rod and fisheye joints arranged at both ends of the connecting rod, and the fisheye joints are movably hinged to the rocker arm through a connecting shaft.
4. The battery cell conveying and lifting mechanism according to claim 1, characterized in that: The lifting power assembly adopts one of the following driving modes: air cylinder, lead screw transmission, screw transmission, belt transmission, rocker, eccentric wheel shaft, hydraulic cylinder, electric cylinder and linear motor.
5. The cell conveying and lifting mechanism according to claim 1, characterized in that: The rotating mechanism includes a rotating power component, a rotating support seat and a rotating shaft; the rotating power component body and the rotating support seat are respectively fixed on the lifting plate, one end of the rotating shaft is connected to the movable end of the rotating power component, and the other end passes through the rotating support seat and is rotatably arranged in the middle of the rotating support seat; the lifting parts are fixed on the rotating shaft at equal intervals and correspond to the supported positions of the battery cells.
6. The battery cell conveying and lifting mechanism according to claim 5, characterized in that: The rotating shafts include several shafts, and adjacent rotating shafts are connected by couplings.
7. The battery cell conveying and lifting mechanism according to claim 5, characterized in that: The rotary power assembly adopts one of a blade cylinder, a lead screw drive, a screw drive, a belt drive, a rocker, an eccentric wheel shaft, an air cylinder, a hydraulic cylinder, an electric cylinder, and a linear motor as a driving mode.
8. The battery cell conveying and lifting mechanism according to claim 1, characterized in that: The conveyor line includes a conveying power component, a conveying belt and a frame; the conveying power component is arranged on the frame, the conveying belt is arranged on the conveying power component, and the conveying belt is driven to rotate by the conveying power component; the support platforms are arranged on the conveying belt at equal intervals.
9. The battery cell conveying and lifting mechanism according to claim 1, characterized in that: The lifting member is in an inverted "L" shape, and the horizontal end that contacts the battery cell is in a wedge shape.
10. The battery cell conveying and lifting mechanism according to claim 1, characterized in that: The four adjacent support platforms correspond to the four corners of the battery cell; the support surface of the support platform is in contact with two adjacent battery cells, and both sides of the support surface of the support platform are provided with inclined surfaces.