Battery turnover mechanism
By designing the battery flip mechanism, the efficient and accurate flip of the short blade battery is achieved, which solves the cumbersome operation and inaccurate positioning problems caused by manual disassembly in the prior art, and improves the battery printing efficiency and quality.
Patent Information
- Application Number
- CN202422141915.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The flip method of existing short blade batteries requires manual disassembly and clamping, resulting in cumbersome operation, low efficiency and poor positioning accuracy, affecting printing quality.
A battery flip mechanism is designed, including a fixing seat, substrate, lower support mechanism, clamp, positioning cam and rotating mechanism. The battery is rotated and flipped online through its own rotating mechanism, combining the clamping limit of the positioning cam and the clamping plate to ensure the accuracy of the flip angle, and provide support through the lower support mechanism. The clamp is clamped with spring to avoid damage.
It realizes efficient flip of the battery without disassembling the battery, improves printing efficiency and positioning accuracy, ensures printing quality, and protects the battery surface through flexible clamping.
Smart Images

Figure CN223267769U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of short blade battery processing, in particular to a battery turning mechanism. Background Art
[0002] The size of the short blade battery (545×225×38mm) is about 40% shorter than that of traditional long batteries. This size reduction not only helps to improve the flexibility of battery packaging, but also reduces the overall volume and weight of the battery pack to a certain extent, thereby improving the vehicle's energy efficiency and endurance.
[0003] When processing short blade batteries, the pole surface on them needs to be printed. Because poles are set at both ends of the battery, after printing the pole surface on the upper end, the battery needs to be flipped 180° so that the pole on the lower end faces upwards before continuing printing. The existing flipping method is to manually remove the battery from the clamping fixture, manually flip it over, and then clamp it in the clamping fixture. This method, on the one hand, requires repeated disassembly and assembly, which makes the operation more cumbersome, prolongs the printing time, and reduces efficiency. On the other hand, repeated disassembly and assembly lead to large clamping errors, which will reduce the printing quality. Utility Model Content
[0004] The purpose of the utility model is to provide a battery turning mechanism, which can realize turning without disassembling the battery.
[0005] The technical solution of the present utility model is: a battery flipping mechanism, comprising a fixed seat, a base plate arranged on the fixed seat by a rotating mechanism, and a lower supporting mechanism that approaches or moves away from the substrate, a side surface of the substrate away from the fixed seat is provided with two clamping plates that are clamped by a driving mechanism, a side surface of the substrate close to the fixed seat is provided with a positioning cam, and the positioning cams are respectively provided on the upper and lower sides of the substrate; the upper surface of the lower supporting mechanism is provided with a clamping plate, and the upper end of the clamping plate is provided with a clamping groove adapted to the positioning cam, when the lower supporting mechanism approaches the substrate, the clamping groove is clamped on the positioning cam, and when the lower supporting mechanism moves away from the substrate, the clamping groove is disengaged from the positioning cam; one end of the lower supporting mechanism away from the fixed seat extends to the bottom of the clamping plate.
[0006] In the above solution, the battery flipping mechanism has its own rotating mechanism and rotating splint, which can realize the online rotation and flanging of the battery without disassembling the battery, thereby improving efficiency while ensuring positioning accuracy and printing quality.
[0007] Preferably, the lower support mechanism includes an operating handle, a connecting frame and a first slide rail. The connecting frame and the fixed seat are connected through the first slide rail. The operating handle passes through the fixed seat and is connected to the connecting frame. The first slide rail extends toward the direction of the base plate. The clamping plate is arranged on the upper surface of the connecting frame, and one end of the connecting frame extends to the bottom of the splint.
[0008] Preferably, the connecting frame includes a first plate, a second plate vertically connected to one end of the first plate, and a third plate connected between the first plate and the second plate, the first plate is connected to the first slide rail, and one end of the operating handle is connected to the first plate, the clamping plate is arranged on the upper surface of the second plate, and the second plate extends away from one end of the first plate to the bottom of the splint.
[0009] Preferably, the fixing seat is provided with a travel hole adapted to the operating handle, and the travel hole is a waist-shaped hole or a U-shaped hole.
[0010] Preferably, an insulating pad for contacting the battery pole is further provided on the upper surface of the lower supporting mechanism.
[0011] Preferably, the base plate is provided with a universal wheel for contacting the surface of the fixing seat.
[0012] Preferably, the rotating mechanism includes a rotating shaft rotatably arranged on the fixing seat, one end of the rotating shaft is connected to the base plate, and the other end of the rotating shaft is provided with a gear.
[0013] Preferably, the driving mechanism includes a motor mounted on a fixing seat, a screw connected to the motor, and a second slide rail connected between the clamping plate and the base plate, and the screw is threadedly connected to the two clamping plates at the same time.
[0014] Preferably, the driving mechanism includes a fixed plate, a spring, an unlocking plate and a second slide rail, one end of the fixed plate is connected to the base plate, the other end of the fixed plate is connected to a spring abutting against the clamping plate, one end of the unlocking plate passes through the fixed plate and is connected to the clamping plate, the other end of the unlocking plate is provided with an unlocking hole, and the second slide rail is connected between the clamping plate and the base plate.
[0015] Preferably, the driving mechanism is arranged beside one or both of the clamping plates.
[0016] Compared with the related art, the beneficial effects of the present invention are:
[0017] 1. The battery flipping mechanism has a rotating splint with a built-in rotating mechanism, which can realize the online rotation and flanging of the battery without removing the battery, improving efficiency while ensuring positioning accuracy and printing quality;
[0018] Second, the flipping of the splint is limited by the positioning cam set on the base plate and the clamping connection of the clamping plate, which effectively ensures the flipping angle, and the lower support mechanism is set to support the battery being printed, achieving better force resistance;
[0019] 3. A universal wheel is set between the substrate and the fixed seat to ensure smoothness during the substrate flipping process;
[0020] 4. The splint is clamped by a spring, providing a flexible clamping force to avoid damage to the battery surface caused by excessive clamping force. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic diagram of the three-dimensional structure of the battery flip mechanism provided by the utility model;
[0022] Figure 2 A side view schematic diagram of the battery flip mechanism provided by the utility model;
[0023] Figure 3 It is a partial schematic diagram of the installation of the lower support mechanism and the base;
[0024] Figure 4 It is a partial schematic diagram of the installation of the driving mechanism and the splint.
[0025] In the accompanying drawings: 1. Fixed seat; 11. Mounting plate; 12. Mounting seat; 13. Travel hole; 2. Base plate; 3. Lower support mechanism; 31. Operating handle; 32. Connecting frame; 321. First plate; 322. Second plate; 323. Third plate; 324. Insulating pad; 33. First slide rail; 34. Screw; 4. Driving mechanism; 41. Fixed plate; 42. Spring; 43. Unlocking plate; 431. Unlocking hole; 44. Second slide rail; 6. Positioning cam; 7. Card plate; 71. Card slot; 8. Universal wheel; 9. Rotating mechanism; 91. Rotating shaft; 92. Gear; 93. Rack; 10. Battery; 101. Pole. DETAILED DESCRIPTION
[0026] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments. It should be noted that the embodiments and features of the embodiments of the present invention may be combined unless they conflict. For ease of description, the words "upper," "lower," "left," and "right" appear below merely to indicate the directions of upper, lower, left, and right in the accompanying drawings and do not limit the structure.
[0027] like Figure 1 、 Figure 2 As shown, a battery flip mechanism provided in this embodiment includes a fixing seat 1, a base plate 2, a lower supporting mechanism 3, a driving mechanism 4, a clamping plate 5, a positioning cam 6, a clamping plate 7, a universal wheel 8 and a rotating mechanism 9.
[0028] The mounting base 1 includes a mounting plate 11, a mounting seat 12, and a travel hole 13. The mounting plate 11 has an A side and a B side disposed opposite each other. The mounting seat 12 is fixed to the upper end of the mounting plate 11 on the B side. The mounting seat 12 is used to mount a linear drive mechanism to move components mounted on the mounting base 1 up and down, between the printing station and the flipping station. The flipping station is located below the printing station.
[0029] The mounting plate 11 is provided with a rotation mechanism 9, the end of which is connected to the base plate 2. The base plate 2 is located on the A side, and a universal wheel 8 is provided on one side of the base plate 2, which contacts the surface of the mounting plate 11. The driving mechanism 4 is provided on the other side of the base plate 2.
[0030] The lower support mechanism 3 includes an operating handle 31, a connecting frame 32 and a first slide rail 33. The connecting frame 32 includes a first plate 321, a second plate 322 vertically connected to one end of the first plate 321, and a third plate 323 connected between the first plate 321 and the second plate 322. The first slide rail 33 extends toward the base plate and is simultaneously connected between the mounting plate 11 and the first plate 321. The operating handle 31 is placed in the travel hole 13. One end of the operating handle 31 is connected to the first plate 321 by a screw 34, and the other end of the operating handle 31 extends to the outside of the mounting plate 11. The end of the second plate 322 away from the first plate 321 extends to the bottom of the clamping plate 5. The upper surface of the second plate 322 is connected to a clamping plate 7 and an insulating pad 324 corresponding to the position of the pole 101 of the battery 10. During operation, the insulating pad 324 contacts the surface of the pole 101, supporting the battery 10 through the lower support mechanism 3.
[0031] like Figure 3 As shown, a positioning cam 6 is provided on one side surface of the substrate 2 close to the fixing seat 1, and the positioning cam 6 is provided on the upper and lower sides of the substrate 2. A card slot 71 adapted to the positioning cam 6 is provided at the upper end of the card plate 7. The card slot 71 is an inverted U-shape with an open upper end, and the side walls forming the card slot 71 are elastic walls. When the operating handle 31 is pushed downward, the positioning cam 6 disengages from the card slot 71. At this time, the rotating mechanism 9 can be activated to drive the substrate 2 and the battery 10 clamped thereon to rotate. After rotating to 180°, the operating handle 31 is pushed upward so that the card slot 71 is engaged with the positioning cam 6 to achieve limiting. At this time, the insulating pad 324 is in contact with the pole 101 of the battery 10.
[0032] like Figure 4As shown, in this embodiment, the drive mechanism 4 includes a fixed plate 41, a spring 42, an unlocking plate 43, and a second slide rail 44. The second slide rail 44 is positioned on the base plate 2 in a direction perpendicular to the extension of the first slide rail 33. Two clamping plates 5 are connected to the second slide rail 44. One end of the fixed plate 41 is connected to the base plate 2, and the other end of the fixed plate 41 is connected to the spring 42, which abuts against the clamping plates 5. One end of the unlocking plate 43 passes through the fixed plate 41 and connects to the clamping plates 5. The other end of the unlocking plate 43 is provided with an unlocking hole 431. The fixed plate 41, spring 42, and unlocking plate 43 may be positioned adjacent to both clamping plates 5, or adjacent to only one clamping plate 5, with the other clamping plate 5 in a fixed position. A cylinder is positioned at the location corresponding to the unlocking hole 431, and a wedge is mounted on the telescopic rod of the cylinder. The cylinder is fixed to the mounting structure on the printing station and is not integral to the flipping mechanism.
[0033] During use, the battery 10 is placed between the two clamps 5. During this process, the spring 42 compresses until the battery 10 is in place. The elastic force of the spring 42 pushes the clamps 5 against the battery 10. To release the battery 10, the cylinder is activated and extended, inserting the wedge-shaped block of the cylinder's telescopic rod into the unlocking hole 431. During the insertion process, the unlocking plate 43 moves, causing the spring 42 to compress again. The unlocking plate 43 pulls the clamps 5 outward, releasing the battery 10. When the cylinder is withdrawn, the spring 42, freed from external force, reapplies its elastic force, pushing the clamps 5 outward.
[0034] In the second embodiment, the drive mechanism 4 includes a motor mounted on the fixing base 1, a screw connected to the motor, and a second slide rail 44 connected between the clamping plate 5 and the base plate 2. The screw is threadedly connected to both clamping plates 5. In this case, the motor is used to tighten and loosen the clamping force.
[0035] like Figure 2 As shown, the rotating mechanism 9 includes a rotating shaft 91 which is rotatably arranged on the fixing seat 1 through a bearing, one end of the rotating shaft 91 is connected to the base plate 2, and the other end of the rotating shaft 91 is provided with a gear 92. A rack 93 is provided at the rotating station. When it is necessary to flanging the battery 10, the linear drive mechanism on the mounting seat 12 is started to move the entire flipping mechanism down to the flipping station so that the gear 92 is engaged with the rack 93. The rack 93 is started to move laterally to rotate the gear 92, so that the base plate 2 and the battery 10 thereon are flipped 180°. The movement of the rack 93 is realized by a motor or a cylinder, and the stroke of the motor or cylinder is set in advance so that the gear 92 rotates 180° after one action of the rack 93.
[0036] During operation, first place the short blade battery 10 in the splint 5 and fix it. Start the linear drive mechanism on the mounting seat 12 to move the battery to the printing station, first plasma clean the surface of the pole 101, and then print the surface of the pole 101. After the surface pre-curing and final curing functional modules of the pole 101 are completed, start the linear drive mechanism on the mounting seat 12 to move the entire flipping mechanism down to the flipping station, the gear 92 is engaged with the rack 93, and the lower support mechanism 3 is moved down. The battery 10 flips 180° so that the bottom pole 101 on the battery 10 faces upward and the top pole 101 that has been printed faces downward. Move the lower support mechanism 3 upward so that the insulating pad 324 contacts the pole 101, and start the linear drive mechanism on the mounting seat 12 again to move the battery 10 to the printing station, and start the printer again to print. After printing is completed, start the cylinder to unlock the splint 5 and release the battery 10 offline. Repeat the above steps to print the next battery 10.
[0037] The battery flipping mechanism provided by the utility model can realize an assembly line type short blade battery pole surface printing mass production line.
[0038] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A battery flip mechanism, comprising a fixing seat, characterized in that: The cam is engaged with the locking cam and is engaged with the locking cam at the bottom of the support frame, and the locking cam is engaged with the locking cam at the bottom of the support frame, and the locking cam is engaged with the locking cam at the bottom of the support frame.
2. The battery flip mechanism according to claim 1, characterized in that: The lower supporting mechanism includes an operating handle, a connecting frame and a first slide rail. The connecting frame and the fixed seat are connected by the first slide rail. The operating handle passes through the fixed seat and is connected to the connecting frame. The first slide rail extends toward the base plate. The clamping plate is arranged on the upper surface of the connecting frame, and one end of the connecting frame extends to the bottom of the splint.
3. The battery flipping mechanism according to claim 2, characterized in that: The connecting frame includes a first plate, a second plate vertically connected to one end of the first plate, and a third plate connected between the first plate and the second plate. The first plate is connected to the first slide rail, and one end of the operating handle is connected to the first plate. The clamping plate is arranged on the upper surface of the second plate, and the second plate extends away from one end of the first plate to the bottom of the splint.
4. The battery flipping mechanism according to claim 2, characterized in that: The fixing seat is provided with a travel hole adapted to the operating handle, and the travel hole is a waist-shaped hole or a U-shaped hole.
5. The battery flipping mechanism according to claim 1, characterized in that: The upper surface of the lower supporting mechanism is also provided with an insulating pad for contacting the pole of the battery.
6. The battery flipping mechanism according to claim 1, characterized in that: The base plate is provided with a universal wheel for contacting the surface of the fixing seat.
7. The battery flipping mechanism according to claim 1, characterized in that: The rotating mechanism includes a rotating shaft rotatably arranged on the fixing seat, one end of the rotating shaft is connected to the base plate, and the other end of the rotating shaft is provided with a gear.
8. The battery flipping mechanism according to claim 1, characterized in that: The driving mechanism includes a motor mounted on a fixing seat, a screw connected to the motor, and a second slide rail connected between a clamping plate and a base plate. The screw is threadedly connected to the two clamping plates at the same time.
9. The battery flipping mechanism according to claim 1, characterized in that: The driving mechanism includes a fixed plate, a spring, an unlocking plate and a second slide rail, one end of the fixed plate is connected to the base plate, the other end of the fixed plate is connected to a spring abutting against the clamping plate, one end of the unlocking plate passes through the fixed plate and is connected to the clamping plate, the other end of the unlocking plate is provided with an unlocking hole, and the second slide rail is connected between the clamping plate and the base plate.
10. The battery turning mechanism according to claim 9, characterized in that: The driving mechanism is arranged beside one of the clamping plates or both clamping plates.