Filling rope pay-off device
By designing the fill rope threading device, using the guide roller and limit rod structure, the physical labor-consuming problem of large and multi-rolled fill rope threading is solved, and efficient threading operation with low labor intensity is achieved.
Patent Information
- Application Number
- CN202421758823.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-07-23
AI Technical Summary
In the prior art, the process of laying the thread of large rolls and multi-roll filler ropes consumes the worker's physical strength and has a high labor intensity, especially when laying the thread of multiple rolls at the same time, it is more difficult.
A fill rope threading device is designed, including a wire laying frame, a roller set and a wire threading frame. The guide roller and limit rod provide guidance and support, reduce friction and prevent rope from sliding off. Combined with the wire threading roller and limit rod structure, multiple rolls are realized simultaneously.
The structure is simple and easy to use, which can effectively reduce labor intensity, is suitable for the release of large lengths and multi-rolled filler ropes, saving physical strength.
Smart Images
Figure CN223268082U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cable production devices, and particularly relates to a filling rope pay-off device. Background Art
[0002] Cables are generally made of one or more mutually insulated conductors covered with insulation and protective layers. Their function is to transmit electricity or information from one place to another. Cables are indispensable equipment in the field of electronic power in modern society.
[0003] Cable production requires filler rope as a filler. Small, short-length rolls of filler rope can be unwound manually, but large rolls (1 meter in diameter) and longer lengths are more difficult to unwind. This is especially labor-intensive when unwinding multiple rolls simultaneously, as it consumes considerable worker energy.
[0004] Therefore, improvements are urgently needed. Utility Model Content
[0005] In response to the above-mentioned defects in the prior art, the utility model provides a filling rope pay-off device, including a pay-off frame, two roller groups and a threading frame. The pay-off frame includes four vertical poles arranged at four corners, and an upper cross bar and a lower cross bar are fixedly connected between two adjacent vertical poles, and each cross bar is located at the upper end of the vertical pole, and a cross beam is fixedly connected between the middle part of the upper cross bar on the left and the middle part of the upper cross bar on the right.
[0006] Two roller groups are respectively arranged on the front and rear sides of the top of the pay-off stand, and the two roller groups are separated from each other by a crossbeam. Each roller group includes four guide rollers, and the four guide rollers on the front side correspond to the four guide rollers on the rear side one by one. The front and rear ends of the guide rollers on the front side are respectively rotatably connected to the upper crossbar and the crossbeam on the front side, and the front and rear ends of the guide rollers on the rear side are respectively rotatably connected to the crossbeam and the upper crossbar on the rear side. The guide rollers provide guidance for the filling rope while reducing friction and reducing the loss of the filling rope. In addition, circular baffles are fixedly provided at the front and rear ends of the guide rollers, and the diameter of the circular baffles is larger than the diameter of the guide rollers, which can prevent the filling rope from sliding off the guide rollers during the pay-off process, thus playing a blocking role.
[0007] The threading rack is arranged on the right side of the pay-off rack for passing the filling rope.
[0008] Optionally, the threading frame includes two threading assemblies arranged in the front and rear, and the two threading assemblies correspond to the two roller groups respectively, each threading assembly includes an upper fixed frame and a lower fixed frame arranged above and below, a plurality of limit rods fixedly connected between the two fixed frames, and a threading roller arranged between the two fixed frames, a fixed plate is fixed between the upper fixed frame and the lower fixed frame, and the fixed plate is fixedly connected to the lower cross bar on the right side, the upper fixed frame is also provided with a slot for the filling rope to pass through, which is convenient for threading the rope, and the plurality of limit rods are vertically spaced and arranged parallel to each other, and the plurality of limit rods are all located on the right side of the threading roller.
[0009] Specifically, when the filling rope passes through the threading frame, the filling rope should pass through the bottom of the threading roller and the gap between the limit rods; the limit rods facilitate line separation; the threading roller not only provides guidance for the filling rope, but also reduces friction and wear of the filling rope.
[0010] Optionally, oblique rods are fixedly connected between the lower cross rod and the vertical rod on the front side, and between the lower cross rod and the vertical rod on the rear side.
[0011] Specifically, the diagonal rods serve to reinforce the entire pay-off frame.
[0012] Optionally, a connecting rod is fixedly connected between the two upright poles on the left and between the two upright poles on the right, and each connecting rod is located at the lower end of the upright pole.
[0013] Specifically, the connecting rod can improve the stability of the entire pay-off stand.
[0014] Optionally, a support rod is fixedly connected between the two front cross bars and between the two rear cross bars.
[0015] Specifically, the support rods serve to strengthen the support of the entire pay-off frame.
[0016] The present invention also includes other components that enable a filling rope pay-out device to be used normally, which are conventional technical means in this field. In addition, the devices or components not limited in the present invention all adopt conventional technical means in this field.
[0017] The working principle of the utility model is that the filling rope roll can be placed under the wire pay-off frame, one end of the filling rope is taken out, and it is passed around the various guide rollers on the top of the wire pay-off frame in turn, then passed into the wire threading frame, and passed around from the bottom of the wire threading roller, and then passed through the gap between the limit rods, and then led to the stranding machine for stranding; when it is necessary to pay off multiple filling rope rolls, one end of these filling ropes can be passed around the guide rollers and the wire threading frame according to the above method, but they need to be passed through the gaps between different limit rods respectively, and finally stranded.
[0018] The beneficial effects of the utility model are simple structure and easy use. It is not only suitable for paying out a long filling rope roll, but also can pay out a plurality of filling rope rolls at the same time, thus saving physical strength and having low labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0021] Figure 2 It is a partial structural diagram of the threading rack of the present utility model.
[0022] Figure 3 A schematic diagram of a filling rope pay-out device provided in an embodiment during actual use.
[0023] In the figure: 1. Pay-off frame, 2. Roller group, 3. Threading frame, 4. Vertical pole, 5. Upper cross bar, 6. Lower cross bar, 7. Crossbeam, 8. Diagonal rod, 9. Connecting rod, 10. Support rod, 11. Guide roller, 12. Circular baffle, 13. Upper fixed frame, 14. Lower fixed frame, 15. Limit rod, 16. Threading roller, 17. Fixed plate, 18. Filling rope roll. DETAILED DESCRIPTION
[0024] The present invention is described below in conjunction with the accompanying drawings and specific embodiments of the present invention. The description herein is intended only to explain the present invention and is not intended to limit the present invention. Based on the embodiments of the present invention, any modifications, equivalent substitutions, improvements, etc. made by those skilled in the art without creative work to all other embodiments obtained based on the embodiments of the present invention shall be included within the scope of protection of the present invention.
[0025] Example
[0026] like Figure 1-3 As shown, an embodiment of the utility model provides a filling rope pay-off device, including a pay-off frame 1, two roller groups 2 and a threading frame 3. The pay-off frame 1 includes four vertical poles 4 arranged at four corners, and an upper cross bar 5 and a lower cross bar 6 are fixedly connected between two adjacent vertical poles 4, and each cross bar is located at the upper end of the vertical pole 4, and a cross beam 7 is fixedly connected between the middle part of the upper cross bar 5 on the left and the middle part of the upper cross bar 5 on the right.
[0027] In addition, diagonal rods 8 are fixedly connected between the front lower crossbar 6 and the vertical rods 4, and between the rear lower crossbar 6 and the vertical rods 4. Diagonal rods 8 reinforce the entire pay-off stand 1. Connecting rods 9 are fixedly connected between the two vertical rods 4 on the left side and between the two vertical rods 4 on the right side. Each connecting rod 9 is located at the lower end of the vertical rod 4 and can improve the stability of the entire pay-off stand 1. Support rods 10 are fixedly connected between the two front crossbars and between the two rear crossbars. Support rods 10 provide reinforcement for the entire pay-off stand 1.
[0028] Two roller groups 2 are respectively arranged on the front and rear sides of the top of the pay-off frame 1, and the two roller groups 2 are separated from each other by a crossbeam 7. Each roller group 2 includes four guide rollers 11, and the four guide rollers 11 on the front side correspond to the four guide rollers 11 on the rear side. The front and rear ends of the front guide rollers 11 are respectively rotatably connected to the upper cross bar 5 and the crossbeam 7 on the front side, and the front and rear ends of the rear guide rollers 11 are respectively rotatably connected to the crossbeam 7 and the upper cross bar 5 on the rear side. The guide rollers 11 provide guidance for the filling rope while reducing friction and reducing the loss of the filling rope. In addition, circular baffles 12 are fixedly provided at the front and rear ends of the guide rollers 11, and the diameter of the circular baffles 12 is larger than the diameter of the guide rollers 11, which can prevent the filling rope from sliding off the guide rollers 11 during the pay-off process, thereby playing a blocking role.
[0029] The threading frame 3 is set on the right side of the pay-off frame 1 and is used for the filling rope to pass through. The threading frame 3 includes two threading assemblies set in front and behind, and the two threading assemblies correspond to the two roller groups 2 respectively. Each threading assembly includes an upper fixed frame 13 and a lower fixed frame 14 set up above and below, a plurality of limit rods 15 fixedly connected between the two fixed frames, and a threading roller 16 set between the two fixed frames. A fixed plate 17 is fixed between the upper fixed frame 13 and the lower fixed frame 14, and the fixed plate 17 is fixedly connected to the lower cross bar 6 on the right side. The upper fixed frame 13 is also provided with a slot for the filling rope to pass through, which is convenient for threading. Several limit rods 15 are vertically spaced and arranged parallel to each other. Several limit rods 15 are all located on the right side of the threading roller 16.
[0030] It is understandable that when the filling rope passes through the threading frame 3, the filling rope should pass through the gap between the bottom of the threading roller 16 and the limit rod 15; the limit rod 15 facilitates line separation; the threading roller 16 not only provides guidance for the filling rope, but also reduces the friction of the filling rope and reduces wear.
[0031] The working principle of the present invention is that the filling rope reel 18 can be placed under the pay-off frame 1, one end of the filling rope is taken out, and it is passed around the various guide rollers 11 on the top of the pay-off frame 1 in turn, and then passed through the threading frame 3, and passed around from the bottom of the threading roller 16, and then passed through the gap between the limit rods 15, and then led to the stranding machine for stranding; when it is necessary to pay off multiple filling rope reels 18, one end of these filling ropes can be passed around the guide rollers 11 and the threading frame 3 according to the above method, but they need to be passed through the gaps between different limit rods 15 respectively, and finally stranded.
[0032] While the embodiments of the present invention have been described above, the above description is intended to be illustrative, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.
Claims
1. A filling rope pay-off device, comprising a pay-off frame, two roller groups and a threading frame, characterized in that: The pay-off frame includes four vertical poles arranged at the four corners, an upper cross bar and a lower cross bar are fixedly connected between two adjacent vertical poles, and each cross bar is located at the upper end of the vertical pole, and a cross beam is fixedly connected between the middle of the upper cross bar on the left and the middle of the upper cross bar on the right; Two roller groups are respectively set on the front and rear sides of the top of the pay-off frame, and the two roller groups are separated from each other by a crossbeam. Each roller group includes four guide rollers, and the four guide rollers on the front side correspond to the four guide rollers on the rear side one by one. The threading rack is arranged on the right side of the pay-off rack for passing the filling rope.
2. The filling rope pay-off device according to claim 1, characterized in that: The threading frame includes two threading assemblies arranged in the front and back, and the two threading assemblies correspond to the two roller groups respectively. Each threading assembly includes an upper fixed frame and a lower fixed frame arranged up and down, a plurality of limit rods fixedly connected between the two fixed frames, and a threading roller arranged between the two fixed frames. A fixed plate is fixed between the upper fixed frame and the lower fixed frame, and the fixed plate is fixedly connected to the lower cross bar on the right side. Several limit rods are vertically spaced and arranged parallel to each other, and several limit rods are all located on the right side of the threading roller.
3. The filling rope pay-off device according to claim 2, characterized in that: Diagonal bars are fixedly connected between the lower cross bar and the vertical bar on the front side, and between the lower cross bar and the vertical bar on the rear side.
4. The filling rope pay-off device according to claim 3, characterized in that: A connecting rod is fixedly connected between the two upright poles on the left and between the two upright poles on the right, and each connecting rod is located at the lower end of the upright pole.
5. The filling rope pay-off device according to claim 4, characterized in that: Support rods are fixedly connected between the two cross bars on the front side and between the two cross bars on the rear side.