Forging surface heat treatment equipment

Abstract

The utility model discloses forge piece surface heat treatment equipment, belongs to the technical field of forge piece machining, and aims to solve the problems that in the prior art, only the height of a forge piece can be controlled to be adjusted in the vertical direction, so that the forge piece is located above a quenching pool after being heated and lifted, and the machining efficiency is low. The problems that in the prior art, a worker does not have a good angle posture to assist separation of the clamped forging part, much inconvenience is brought to the worker in the process, and potential safety hazards are easily brought to the worker in the operation due to the fact that the temperature of the forging part and the temperature released by a quenching pool are high are solved. Comprising a quenching pool, a side mounting frame is fixed to one side of the quenching pool, an adjusting mechanism is mounted on the inner side of the side mounting frame, the adjusting mechanism comprises a first adjusting assembly and a fixing frame, clamping mechanisms are mounted on the two sides of the lower portion of the fixing frame, and an electromagnetic heater is mounted in the quenching pool; the first adjusting assembly is mounted on the inner side of the side mounting frame and comprises a first lead screw sliding sleeve.

Description

Technical Field

[0001] The utility model belongs to the technical field of forging processing, and in particular relates to a forging surface heat treatment device. Background Art

[0002] Forgings are metal parts or workpieces manufactured through a forging process. Forging is a common metalworking process that applies pressure to hot metal materials to change their shape and internal structure under controlled temperatures. During the forging process, the metal material is usually heated to a temperature range where it has good plasticity, and then subjected to hammering, impact or pressure to form it into the desired shape and size. The process requires the use of forging surface heat treatment equipment.

[0003] For example, patent CN221501162U discloses a surface heat treatment device for forgings, comprising a quenching pool; a lifting assembly, the lifting assembly being fixedly mounted on one side of the quenching pool; a rotating assembly, the rotating assembly being fixedly mounted on one end of the lifting assembly and disposed in the quenching pool; a clamping assembly, the clamping assembly being fixedly mounted on the bottom of the rotating assembly; an electromagnetic heating assembly, the electromagnetic heating assembly being fixedly mounted inside the quenching pool, the lifting assembly comprising a support column, a first motor, a first turntable, a second turntable, a belt, a one-way threaded rod, and a moving module, the support column being fixedly mounted on one side of the quenching pool.

[0004] During use, the above-mentioned forging surface heat treatment device can only control the height adjustment of the forging in the vertical direction. Therefore, when the forging is raised after the heat treatment is completed, its position is above the quenching pool, and the staff does not have a good angle and posture to assist in the separation of the clamped forging, which will cause many inconveniences to the personnel. In addition, the temperature released by the forging itself and the quenching pool is relatively high, which can easily bring safety hazards to the staff during the above-mentioned operation. Utility Model Content

[0005] (1) Technical problems to be solved

[0006] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a forging surface heat treatment equipment, aiming to solve the problem that the existing technology can only control the height adjustment of the forging in the vertical direction. Therefore, when the forging is raised after the hot processing is completed, its position is above the quenching pool, and the staff does not have a good angle posture to assist in the separation of the clamped forging, which will bring many inconveniences to the personnel during the process. In addition, the temperatures released by the forging itself and the quenching pool are relatively high, which can easily bring safety hazards to the staff during the above operations.

[0007] (2) Technical solution

[0008] In order to solve the above technical problems, the utility model provides a forging surface heat treatment equipment, including a quenching pool, a side mounting frame is fixed on one side of the quenching pool, and an adjustment mechanism is installed on the inner side of the side mounting frame, the adjustment mechanism includes a first adjustment component and a fixed frame, and clamping mechanisms are installed on both sides below the fixed frame, an electromagnetic heater is installed inside the quenching pool, the first adjustment component is installed on the inner side of the side mounting frame, the first adjustment component includes a first screw sleeve, and an assembly frame is fixed around the periphery of the first screw sleeve, and a second adjustment component is installed inside and outside the assembly frame.

[0009] Furthermore, the first adjustment component includes a first motor, and the first motor is installed on the upper side of the side mounting frame. A first transmission screw is installed at the output end of the first motor, and a first screw sleeve is screwed around one side of the first transmission screw. A guide column is fixed on the inner side of the side mounting frame, and a support guide rod is fixed on the upper side of the quenching pool.

[0010] Furthermore, the guide column and the support guide rod are both connected to the assembly frame in a movable guiding manner.

[0011] Furthermore, the second adjustment component includes a second transmission screw, and the second transmission screw is installed on one side of the interior of the assembly frame, one end of the second transmission screw is connected to the second motor, and a second screw sleeve is screwed around one side of the second transmission screw, the bottom end of the second screw sleeve is fixed with a fixing frame, and a guide sleeve is fixed on the upper side of one side of the fixing frame, and a sliding rod is fixed on the other side of the interior of the assembly frame.

[0012] Furthermore, the clamping mechanism includes a lower mounting frame, and the lower mounting frame is symmetrically fixed on both sides of the fixed frame, the outer sides of the two lower mounting frames are fixedly installed with electric push rods, and the protruding ends of the two electric push rods are connected to clamping blocks, and a movable rod is fixed on one side of the inner side of the two lower mounting frames.

[0013] Furthermore, the movable rod and the clamping block are connected in a movable guide manner.

[0014] (3) Beneficial effects

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] After the forging of the utility model is clamped by the clamping mechanism, the staff can start the first motor to rotate the first transmission screw. At this time, the first screw sleeve acting on the screw will carry the assembly frame and the entire clamping mechanism and the forging to cooperate with the guide column and the double stable guide of the support guide rod to descend until the forging is lowered into the quenching pool, and the electromagnetic heater in the working state is used to heat treat the surface of the forging. After the subsequent heat treatment is completed, the staff can use the first adjusting component to raise the assembly frame and the clamping mechanism to above the quenching pool, and then start the second motor to rotate the second transmission screw. At this time, the second screw sleeve acting on the screw will carry the fixed frame and the clamping mechanism below it to cooperate with the guide sleeve and the slide rod guide to perform lateral displacement until the clamping mechanism carries the forging it clamps to the area to be unloaded for safe unloading, thereby reducing manual intervention and improving safety.

[0017] The utility model can preliminarily place the forging to be processed on the inner sides of the clamping blocks at the ends of two opposite electric push rods, and then start the two electric push rods to clamp and tighten the forging with the corresponding clamping blocks. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the quenching pool structure from a bird's-eye view;

[0021] Figure 3 This is a schematic diagram of the internal structure of the assembly stand from above;

[0022] Figure 4 Schematic diagram of the clamping mechanism structure.

[0023] The marks in the accompanying drawings are: 1. quenching pool; 2. side mounting frame; 3. adjusting mechanism; 31. first adjusting component; 311. first motor; 312. first transmission screw; 313. first screw sleeve; 314. guide column; 315. support guide rod; 32. assembly frame; 33. second adjusting component; 331. second transmission screw; 332. second motor; 333. second screw sleeve; 334. fixing frame; 335. guide sleeve; 336. slide rod; 4. clamping mechanism; 41. lower mounting frame; 42. electric push rod; 43. clamping block; 44. movable rod; 5. electromagnetic heater. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] This specific embodiment is a forging surface heat treatment equipment, and its structural diagram is as follows Figures 1 to 4As shown, it includes a quenching pool 1, a side mounting frame 2 is fixed to one side of the quenching pool 1, and an adjusting mechanism 3 is installed on the inner side of the side mounting frame 2, the adjusting mechanism 3 includes a first adjusting component 31 and a fixing frame 334, and clamping mechanisms 4 are installed on both sides below the fixing frame 334, an electromagnetic heater 5 is installed inside the quenching pool 1, the first adjusting component 31 is installed on the inner side of the side mounting frame 2, the first adjusting component 31 includes a first motor 311, and the first motor 311 is installed on the upper side of the side mounting frame 2, the output end of the first motor 311 is installed with a first transmission screw 312, and one side of the first transmission screw 312 is screwed There is a first screw sleeve 313, a guide column 314 is fixed on the inner side of the side mounting frame 2, and a support guide rod 315 is fixed on the upper side of the quenching pool 1. The guide column 314 and the support guide rod 315 are both connected to the assembly frame 32 to form a movable guide connection, and the assembly frame 32 is fixed on the periphery of the first screw sleeve 313. The inner and outer parts of the assembly frame 32 are installed with a second adjustment component 33. The second adjustment component 33 includes a second transmission screw rod 331, and the second transmission screw rod 331 is installed on the inner side of the assembly frame 32. One end of the second transmission screw rod 331 is connected to the second motor 332, and the second transmission screw rod 33 1 is provided with a second screw sleeve 333 on the periphery of one side, a fixing frame 334 is fixed to the bottom end of the second screw sleeve 333, and a guide sleeve 335 is fixed to the upper side of the fixing frame 334. A slide rod 336 is fixed to the other side of the inner part of the assembly frame 32. After the forging is clamped by the clamping mechanism 4, the staff can start the first motor 311 to rotate the first transmission screw 312. At this time, the first screw sleeve 313 acting with the screw will carry the assembly frame 32 and the entire clamping mechanism 4 and the forging to cooperate with the guide column 314 and the support guide rod 315 for a double stable guide to descend until the forging is lowered into the quenching pool 1. The electromagnetic heater 5 in the working state is used to heat treat the surface of the forging. After the subsequent heat treatment is completed, the personnel can use the first adjustment component 31 to raise the assembly frame 32 and the clamping mechanism 4 to above the quenching pool 1, and then start the second motor 332 to rotate the second transmission screw 331. At this time, the second screw sleeve 333 acting with the screw will carry the fixed frame 334 and the clamping mechanism 4 below it to cooperate with the guide sleeve 335 and the slide rod 336 for lateral displacement until the clamping mechanism 4 carries the forging it clamps to the area to be unloaded for safe unloading, thereby reducing manual intervention and improving safety.

[0026] Among them, the clamping mechanism 4 includes a lower mounting frame 41, and the lower mounting frame 41 is symmetrically fixed on both sides of the fixed frame 334. The outer sides of the two lower mounting frames 41 are fixedly installed with electric push rods 42, and the protruding ends of the two electric push rods 42 are connected with clamping blocks 43. A movable rod 44 is fixed on one side of the inner side of the two lower mounting frames 41. The movable rod 44 and the clamping block 43 are connected by a movable guide. The staff can pre-place the forging to be processed on the inner side of the clamping block 43 at the end of the two relative electric push rods 42, and then start the two electric push rods 42 to clamp and tighten the forging corresponding to the clamping block 43.

[0027] Working principle: The staff can pre-place the forging to be processed on the inner side of the clamping block 43 at the end of the two opposite electric push rods 42, and then start the two electric push rods 42 to make them clamp and tighten the forging with the corresponding clamping block 43. Then the staff can start the first motor 311 to rotate the first transmission screw 312. At this time, the first screw sleeve 313 acting with the screw will carry the assembly frame 32 and the entire clamping mechanism 4 and the forging to cooperate with the double stable guide of the guide column 314 and the support guide rod 315 to descend until the forging falls into the quenching pool 1. The electromagnetic heater 5 is used to heat treat the surface of the forging. After the subsequent heat treatment is completed, the personnel can use the first adjustment component 31 to raise the assembly frame 32 and the clamping mechanism 4 to above the quenching pool 1, and then start the second motor 332 to rotate the second transmission screw 331. At this time, the second screw sleeve 333 acting with the screw will carry the fixed frame 334 and the clamping mechanism 4 below it to cooperate with the guide sleeve 335 and the slide rod 336 for lateral displacement until the clamping mechanism 4 carries the forging it clamps to the area to be unloaded for safe unloading, thereby reducing manual intervention and improving safety.

[0028] All technical features in this embodiment can be freely combined according to actual needs.

[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A forging surface heat treatment equipment, comprising a quenching pool (1), a side mounting frame (2) being fixed on one side of the quenching pool (1), and an adjusting mechanism (3) being installed on the inner side of the side mounting frame (2), the adjusting mechanism (3) comprising a first adjusting component (31) and a fixing frame (334), and clamping mechanisms (4) being installed on both sides below the fixing frame (334), an electromagnetic heater (5) being installed inside the quenching pool (1), the first adjusting component (31) being installed on the inner side of the side mounting frame (2), the first adjusting component (31) comprising a first screw rod sleeve (313), and an assembly frame (32) being fixed around the periphery of the first screw rod sleeve (313), and a second adjusting component (33) being installed inside and outside the assembly frame (32).

2. The forging surface heat treatment equipment according to claim 1, characterized in that: The first adjustment component (31) includes a first motor (311), and the first motor (311) is installed on the upper side of the side mounting frame (2). A first transmission screw (312) is installed on the output end of the first motor (311), and a first screw sleeve (313) is screwed on the periphery of one side of the first transmission screw (312). A guide column (314) is fixed on the inner side of the side mounting frame (2), and a support guide rod (315) is fixed on the upper side of the quenching pool (1).

3. The forging surface heat treatment equipment according to claim 2, characterized in that: The guide column (314) and the support guide rod (315) are both connected to the assembly frame (32) in a movable guiding manner.

4. The forging surface heat treatment equipment according to claim 1, characterized in that: The second adjustment component (33) includes a second transmission screw (331), and the second transmission screw (331) is installed on one side of the interior of the assembly frame (32), one end of the second transmission screw (331) is connected to the second motor (332), and a second screw sleeve (333) is screwed on the periphery of one side of the second transmission screw (331), a fixing frame (334) is fixed to the bottom end of the second screw sleeve (333), and a guide sleeve (335) is fixed on one side of the fixing frame (334), and a slide rod (336) is fixed on the other side of the interior of the assembly frame (32).

5. The forging surface heat treatment equipment according to claim 1, characterized in that: The clamping mechanism (4) includes a lower mounting frame (41), and the lower mounting frame (41) is symmetrically fixed on both sides of the fixed frame (334), the outer sides of the two lower mounting frames (41) are fixedly mounted with electric push rods (42), and the protruding ends of the two electric push rods (42) are connected to clamping blocks (43), and the inner sides of the two lower mounting frames (41) are fixed with a movable rod (44).

6. The forging surface heat treatment equipment according to claim 5, characterized in that: The movable rod (44) and the clamping block (43) are connected in a movable guide manner.

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