Flock removing device for combed yarn processing

Abstract

The utility model relates to the technical field of combed yarn processing and fiber removing devices, in particular to a combed yarn processing and fiber removing device which discharges cotton fibers by starting a discharging mechanism, collects the cotton fibers by starting a collecting mechanism and seals a collecting bag by starting the collecting mechanism. After sealing is completed, an exhaust mechanism is started to exhaust air in a collecting bag of the collecting mechanism, the space occupied area of the collecting bag is reduced, and the practicability of the equipment is improved; comprising a supporting mechanism; the air suction mechanism is installed in the supporting mechanism, the cleaning mechanism is installed at the top end of the air suction mechanism, the exhaust mechanism is located below the air suction mechanism, the collecting mechanism is located on the right side of the exhaust mechanism, and the exhaust mechanism is located on the right side of the collecting mechanism.

Description

Technical Field

[0001] The utility model relates to the technical field of combed yarn processing and flocculation removal devices, in particular to a combed yarn processing and flocculation removal device. Background Art

[0002] Combed yarn refers to yarn spun through a combing process; in this process, the fibers are further combed to remove short fibers and impurities, making the fibers straight and parallel, thereby improving the quality of the yarn; combed yarn can be divided into combed cotton yarn and worsted wool yarn, etc., which are differentiated according to the raw materials and uses; it is widely used in high-end fabrics and home textile products in the textile industry, providing consumers with a high-quality and comfortable wearing experience.

[0003] For example, in a type of prior art represented by the deflocculation device for combed yarn processing disclosed in the utility model patent application number 202221594265.5, its main structure includes a processing box, a supporting foot, an air collecting hopper, a drive motor, a connecting shaft and fan blades, etc. The deflocculation for combed yarn processing is achieved through the coordination of the processing box, the supporting foot, the air collecting hopper, the drive motor, the connecting shaft and the fan blades.

[0004] In the above patent, the cotton wool is discharged into the collection box, which easily causes the cotton wool in the collection box to fly back to the filter screen again. Moreover, after the cotton wool is collected, the fluffy characteristics of the cotton wool lead to a waste of space. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a combed yarn processing deflocculation device which discharges cotton wool by activating a discharge mechanism, collects cotton wool by activating a collection mechanism, seals a collection bag by activating a collection mechanism, and discharges air in the collection bag of the collection mechanism by activating an exhaust mechanism after sealing is completed, thereby reducing the space occupied by the collection bag and improving the practicality of the equipment.

[0006] The utility model discloses a combed yarn processing deflocculation device, which comprises a supporting mechanism; a suction mechanism, a cleaning mechanism, a discharge mechanism, a collecting mechanism and an exhaust mechanism, wherein the suction mechanism is installed in the supporting mechanism, the cleaning mechanism is installed at the top of the suction mechanism, the discharge mechanism is located below the suction mechanism, the collecting mechanism is located on the right side of the discharge mechanism, and the exhaust mechanism is located on the right side of the collecting mechanism; the cotton fluff of the combed cotton is adsorbed into the supporting mechanism by starting the suction mechanism, and discharged into the discharge mechanism through the supporting mechanism; the cotton fluff on the filter plate of the supporting mechanism is cleaned by starting the cleaning mechanism, so that the cotton fluff falls onto the discharge mechanism; the cotton fluff is discharged by starting the discharge mechanism; the cotton fluff is collected by starting the collecting mechanism; the collection bag is sealed by starting the collecting mechanism; and after sealing, the air in the collection bag of the collection mechanism is discharged by starting the exhaust mechanism, thereby reducing the space occupied by the collection bag and improving the practicability of the equipment.

[0007] Preferably, the supporting mechanism includes an air collecting hopper, a collecting box, a filter, an exhaust plate and a dustproof plate. The right end of the air collecting hopper is installed on the left end of the collecting box. The top, bottom and right ends of the collecting box are respectively provided with openings. The filter is installed on the inner wall of the collecting box. The exhaust plate and the dustproof plate are installed on the inner wall of the right end of the collecting box. The exhaust plate is located on the left side of the opening at the right end of the collecting box, and the dustproof plate is located on the right side of the opening at the right end of the collecting box. The cotton wool is discharged into the collecting box through the air collecting hopper, and the cotton wool is blocked by the filter. The gas is discharged through the exhaust plate, and the dustproof plate blocks the dust in the air, thereby improving the practicality of the equipment.

[0008] Preferably, the suction mechanism includes a first mounting plate, a first rotating shaft, a first motor and a plurality of blades. The first rotating shaft is rotatably mounted on the first mounting plate. The right end of the first rotating shaft is connected to the output end of the first motor. The first motor is located on the right side of the first mounting plate. The left part of the first rotating shaft is provided with a plurality of blades, and the plurality of blades are located on the left side of the first mounting plate. The first mounting plate supports the first rotating shaft, and the first rotating shaft is rotated by starting the first motor. The rotation of the first rotating shaft causes the plurality of blades to rotate, thereby generating suction to absorb the cotton wool into the supporting mechanism, thereby improving the practicality of the equipment.

[0009] Preferably, the cleaning mechanism includes a first bracket, a second motor, a second rotating shaft, a second mounting plate, a rotating plate, a first mounting bracket and a cleaning brush, the second motor is mounted on the first bracket, the right end of the second rotating shaft is mounted on the output end of the second motor, the second rotating shaft is mounted on the second mounting plate, the left end of the second rotating shaft is connected to the right end of the rotating plate, the right end of the first mounting bracket is mounted on the left end of the rotating plate, and the cleaning brush is mounted on the lower part of the first mounting bracket; the first bracket supports the second motor, and the second mounting plate supports the second rotating shaft. By starting the second motor, the second rotating shaft is rotated, and the rotating plate is rotated through the second rotating shaft connection, and the cleaning brush is used to clean the cotton wool on the surface of the filter screen through the first mounting bracket, thereby improving the practicality of the equipment.

[0010] Preferably, the discharge mechanism includes multiple conveying shafts, multiple second mounting frames, a third motor, a conveyor belt and multiple baffles. The multiple conveying shafts are respectively mounted on the multiple second mounting frames, the third motor is mounted on the multiple conveying shafts, the output end of the conveyor belt is connected to the side end of one of the conveying shafts, the multiple baffles are respectively mounted on the upper part of the multiple second mounting frames, and the multiple baffles are located above the third motor; the multiple second mounting frames respectively support the multiple conveying shafts, and one of the conveying shafts is rotated by starting the conveyor belt, and the multiple conveying shafts are respectively rotated through the transmission of the third motor, so that the third motor discharges the cotton wool, and the multiple baffles respectively block the cotton wool, thereby improving the practicality of the equipment.

[0011] Preferably, the collecting mechanism includes a support frame, a collecting bag, an exhaust port, a cylinder and a heating plate. The collecting bag is located in the support frame and is provided with an exhaust port. The fixed end of the cylinder is installed on the upper part of the support frame, and the heating plate is installed on the movable end of the cylinder. The support frame supports the collecting bag, and the collecting bag collects the cotton wool. After the collecting bag has collected the cotton wool, the heating plate is started and the cylinder is extended to seal the collecting bag, thereby improving the practicality of the equipment.

[0012] Preferably, the exhaust mechanism includes a second bracket, a vacuum pump and an exhaust pipe, the bottom end of the vacuum pump is installed on the top end of the second bracket, the input end of the exhaust pipe is connected to the exhaust port, and the output end of the exhaust pipe is connected to the input end of the vacuum pump; the second bracket supports the vacuum pump, and by starting the vacuum pump, the exhaust pipe discharges the air in the collection bag, thereby improving the practicality of the equipment.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: by starting the suction mechanism, the cotton wool of the combed cotton is adsorbed into the supporting mechanism, and discharged into the discharge mechanism through the supporting mechanism; by starting the cleaning mechanism, the cotton wool on the filter plate of the supporting mechanism is cleaned, so that the cotton wool falls onto the discharge mechanism; by starting the discharge mechanism, the cotton wool is discharged; by starting the collecting mechanism, the cotton wool is collected; by starting the collecting mechanism, the collecting bag is sealed; after sealing is completed, the air in the collection bag of the collecting mechanism is discharged by starting the exhaust mechanism, thereby reducing the space occupied by the collection bag and improving the practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is an axonometric cross-sectional view of the present utility model;

[0015] Figure 2 This is a front cross-sectional view of the support mechanism of the present utility model;

[0016] Figure 3 This is an axonometric diagram of the suction mechanism of the present utility model;

[0017] Figure 4 This is an axonometric diagram of the cleaning mechanism of the utility model;

[0018] Figure 5 This is an axonometric diagram of the discharge mechanism of the present utility model;

[0019] Figure 6 This is an axonometric diagram of the collection mechanism of the present utility model;

[0020] Figure 7 It is an axonometric schematic diagram of the exhaust mechanism of the present utility model.

[0021] Markings in the accompanying drawings: 01, supporting mechanism; 11, air collecting hopper; 12, collecting box; 13, filter; 14, exhaust plate; 15, dustproof plate; 02, suction mechanism; 21, first mounting plate; 22, first rotating shaft; 23, first motor; 24, blade; 03, cleaning mechanism; 31, first bracket; 32, second motor; 33, second rotating shaft; 34, second mounting plate; 35, rotating plate; 36, first mounting frame; 37, cleaning brush; 04, discharge mechanism; 41, conveying shaft; 42, second mounting frame; 43, third motor; 44, conveyor belt; 45, baffle; 05, collecting mechanism; 51, supporting frame; 52, collecting bag; 53, exhaust port; 54, cylinder; 55, heating plate; 06, exhaust mechanism; 61, second bracket; 62, vacuum pump; 63, exhaust pipe. DETAILED DESCRIPTION

[0022] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.

[0023] Example 1

[0024] like Figure 1 As shown, a combed yarn processing deflocculation device includes a support mechanism 01; further includes a suction mechanism 02, a cleaning mechanism 03, a discharge mechanism 04, a collection mechanism 05, and an exhaust mechanism 06. The suction mechanism 02 is installed in the support mechanism 01, the cleaning mechanism 03 is installed on the top of the suction mechanism 02, the discharge mechanism 04 is located below the suction mechanism 02, the collection mechanism 05 is located on the right side of the discharge mechanism 04, and the exhaust mechanism 06 is located on the right side of the collection mechanism 05.

[0025] The suction mechanism 02 is activated to absorb the combed cotton fluff into the support mechanism 01, and the fluff is discharged into the discharge mechanism 04 through the support mechanism 01. The cleaning mechanism 03 is activated to clean the fluff on the filter plate of the support mechanism 01, so that the fluff falls onto the discharge mechanism 04. The discharge mechanism 04 is activated to discharge the fluff. The collecting mechanism 05 is activated to collect the fluff. The collecting bag is sealed by the collecting mechanism 05. After sealing, the exhaust mechanism 06 is activated to discharge the air in the collection bag of the collecting mechanism 05, thereby reducing the space occupied by the collection bag and improving the practicality of the equipment.

[0026] like Figure 2As shown, the support mechanism 01 includes an air collecting hopper 11, a collection box 12, a filter 13, an exhaust plate 14 and a dustproof plate 15. The right end of the air collecting hopper 11 is installed on the left end of the collection box 12. The top, bottom and right ends of the collection box 12 are respectively provided with openings. The filter 13 is installed on the inner wall of the collection box 12. The exhaust plate 14 and the dustproof plate 15 are installed on the inner wall of the right end of the collection box 12. The exhaust plate 14 is located on the left side of the opening at the right end of the collection box 12, and the dustproof plate 15 is located on the right side of the opening at the right end of the collection box 12.

[0027] like Figure 3 As shown, the air suction mechanism 02 includes a first mounting plate 21, a first rotating shaft 22, a first motor 23 and a plurality of blades 24. The first rotating shaft 22 is rotatably mounted on the first mounting plate 21. The right end of the first rotating shaft 22 is connected to the output end of the first motor 23. The first motor 23 is located on the right side of the first mounting plate 21. A plurality of blades 24 are provided on the left portion of the first rotating shaft 22. The plurality of blades 24 are located on the left side of the first mounting plate 21.

[0028] like Figure 4 As shown, the cleaning mechanism 03 includes a first bracket 31, a second motor 32, a second rotating shaft 33, a second mounting plate 34, a rotating plate 35, a first mounting bracket 36 and a cleaning brush 37. The second motor 32 is mounted on the first bracket 31, the right end of the second rotating shaft 33 is mounted on the output end of the second motor 32, the second rotating shaft 33 is mounted on the second mounting plate 34, the left end of the second rotating shaft 33 is connected to the right end of the rotating plate 35, the right end of the first mounting bracket 36 is mounted on the left end of the rotating plate 35, and the cleaning brush 37 is mounted on the lower part of the first mounting bracket 36;

[0029] like Figure 5 As shown, the discharge mechanism 04 includes multiple conveying shafts 41, multiple second mounting frames 42, a third motor 43, a conveyor belt 44 and multiple baffles 45. The multiple conveying shafts 41 are respectively mounted on the multiple second mounting frames 42, the third motor 43 is sleeved on the multiple conveying shafts 41, the output end of the conveyor belt 44 is connected to the side end of one of the conveying shafts 41, and the multiple baffles 45 are respectively mounted on the upper parts of the multiple second mounting frames 42, and the multiple baffles 45 are located above the third motor 43;

[0030] The cotton wool is discharged into the collection box 12 through the air collecting hopper 11, and the cotton wool is blocked by the filter 13. The gas is discharged through the exhaust plate 14, and the dustproof plate 15 blocks the dust in the air. The first mounting plate 21 supports the first rotating shaft 22. The first rotating shaft 22 is rotated by starting the first motor 23. The rotation of the first rotating shaft 22 causes the multiple blades 24 to rotate, generating suction to absorb the cotton wool into the support mechanism 01. The first bracket 31 supports the second motor 32, and the second mounting plate 34 supports the second rotating shaft 33. By starting the second motor 32 to rotate the second rotating shaft 33, the rotating plate 35 is rotated through the second rotating shaft 33, and the cleaning brush 37 is used to clean the cotton wool on the surface of the filter screen 13 through the first mounting bracket 36. The multiple second mounting brackets 42 respectively support the multiple transmission shafts 41, and by starting the conveyor belt 44 to rotate one of the transmission shafts 41, the multiple transmission shafts 41 are rotated respectively through the transmission of the third motor 43, so that the third motor 43 discharges the cotton wool, and the multiple baffles 45 respectively block the cotton wool, thereby improving the practicality of the equipment.

[0031] Example 2

[0032] like Figure 6 and Figure 7 As shown, on the basis of Example 1, it also includes a collecting mechanism 05 and an exhaust mechanism 06. The collecting mechanism 05 includes a support frame 51, a collecting bag 52, an exhaust port 53, a cylinder 54 and a heating plate 55. The collecting bag 52 is located in the support frame 51, and the collecting bag 52 is provided with an exhaust port 53. The fixed end of the cylinder 54 is mounted on the upper part of the support frame 51, and the heating plate 55 is mounted on the movable end of the cylinder 54; the exhaust mechanism 06 includes a second bracket 61, a vacuum pump 62 and an exhaust pipe 63. The bottom end of the vacuum pump 62 is mounted on the top end of the second bracket 61, the input end of the exhaust pipe 63 is connected to the exhaust port 53, and the output end of the exhaust pipe 63 is connected to the input end of the vacuum pump 62;

[0033] The support frame 51 supports the collecting bag 52, and the collecting bag 52 collects the cotton wool. After the collecting bag 52 has collected the cotton wool, the heating plate 55 is started and the cylinder 54 is extended to seal the collecting bag 52. The second bracket 61 supports the vacuum pump 62. By starting the vacuum pump 62, the exhaust pipe 63 discharges the air in the collecting bag 52, thereby improving the practicality of the equipment.

[0034] like Figures 1 to 7As shown, the utility model is a combed yarn processing de-flocculation device. When it is working, the cotton wool is first discharged into the collection box 12 through the air collecting hopper 11, and the cotton wool is blocked by the filter screen 13. The gas is discharged through the exhaust plate 14, and the dust plate 15 blocks the dust in the air. Then the first mounting plate 21 supports the first rotating shaft 22, and the first rotating shaft 22 is rotated by starting the first motor 23. The rotation of the first rotating shaft 22 causes the multiple blades 24 to rotate, generating suction to absorb the cotton wool into the support mechanism 01. Then the first bracket 31 supports the second motor 32, and the second mounting plate 34 supports the second rotating shaft 33. The second rotating shaft 33 is rotated by starting the second motor 32, and the rotating plate 35 is rotated through the second rotating shaft 33 connection, and the first mounting bracket 36 is connected to the second mounting bracket 36. The cleaning brush 37 cleans the cotton wool on the surface of the filter 13, and then multiple second mounting frames 42 respectively support multiple conveying shafts 41, and by starting the conveyor belt 44, one of the conveying shafts 41 is rotated, and the third motor 43 is driven to rotate multiple conveying shafts 41, so that the third motor 43 discharges the cotton wool, and multiple baffles 45 respectively block the cotton wool, and then the support frame 51 supports the collecting bag 52, and the collecting bag 52 collects the cotton wool. After the collecting bag 52 has collected the cotton wool, the heating plate 55 is started and extended by the cylinder 54 to seal the collecting bag 52. Finally, the second bracket 61 supports the vacuum pump 62, and by starting the vacuum pump 62, the exhaust pipe 63 discharges the air in the collecting bag 52, thereby improving the practicality of the equipment.

[0035] The first motor 23, the second motor 32, the third motor 43, the heating plate 55 and the vacuum pump 62 of the utility model are purchased on the market. Technicians in this industry only need to install and operate them according to the accompanying instruction manuals without the need for creative work by technicians in this field.

[0036] The main functions achieved by the present invention are: discharging cotton wool by starting the discharge mechanism 04, collecting cotton wool by starting the collection mechanism 05, sealing the collection bag by starting the collection mechanism 05, and discharging the air in the collection bag of the collection mechanism 05 by starting the exhaust mechanism 06 after sealing, thereby reducing the space occupied by the collection bag and improving the practicality of the equipment.

[0037] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A combed yarn processing deflocculation device, comprising a support mechanism (01); characterized in that: The invention also comprises an air suction mechanism (02), a cleaning mechanism (03), a discharge mechanism (04), a collection mechanism (05) and an exhaust mechanism (06), wherein the air suction mechanism (02) is installed in the supporting mechanism (01), the cleaning mechanism (03) is installed at the top of the air suction mechanism (02), the exhaust mechanism (04) is located below the air suction mechanism (02), the collection mechanism (05) is located on the right side of the discharge mechanism (04), and the exhaust mechanism (06) is located on the right side of the collection mechanism (05).

2. A combed yarn processing and linting device according to claim 1, characterized in that: The supporting mechanism (01) includes an air collecting hopper (11), a collecting box (12), a filter (13), an exhaust plate (14) and a dustproof plate (15). The right end of the air collecting hopper (11) is installed on the left end of the collecting box (12). The top, bottom and right ends of the collecting box (12) are respectively provided with openings. The filter (13) is installed on the inner wall of the collecting box (12). The exhaust plate (14) and the dustproof plate (15) are installed on the inner wall of the right end of the collecting box (12). The exhaust plate (14) is located on the left side of the opening at the right end of the collecting box (12), and the dustproof plate (15) is located on the right side of the opening at the right end of the collecting box (12).

3. A combed yarn processing deflocculation device according to claim 1, characterized in that: The air suction mechanism (02) comprises a first mounting plate (21), a first rotating shaft (22), a first motor (23) and a plurality of blades (24); the first rotating shaft (22) is rotatably mounted on the first mounting plate (21); the right end of the first rotating shaft (22) is connected to the output end of the first motor (23); the first motor (23) is located on the right side of the first mounting plate (21); a plurality of blades (24) are provided on the left side of the first rotating shaft (22); and the plurality of blades (24) are located on the left side of the first mounting plate (21).

4. A combed yarn processing deflocculation device according to claim 1, characterized in that: The cleaning mechanism (03) comprises a first bracket (31), a second motor (32), a second rotating shaft (33), a second mounting plate (34), a rotating plate (35), a first mounting frame (36) and a cleaning brush (37), wherein the second motor (32) is mounted on the first bracket (31), the right end of the second rotating shaft (33) is mounted on the output end of the second motor (32), the second rotating shaft (33) is mounted on the second mounting plate (34), the left end of the second rotating shaft (33) is connected to the right end of the rotating plate (35), the right end of the first mounting frame (36) is mounted on the left end of the rotating plate (35), and the cleaning brush (37) is mounted on the lower part of the first mounting frame (36).

5. A combed yarn processing deflocculation device according to claim 1, characterized in that: The discharge mechanism (04) includes a plurality of conveying shafts (41), a plurality of second mounting frames (42), a third motor (43), a conveyor belt (44) and a plurality of baffles (45). The plurality of conveying shafts (41) are respectively mounted on the plurality of second mounting frames (42). The third motor (43) is sleeved on the plurality of conveying shafts (41). The output end of the conveyor belt (44) is connected to the side end of one of the conveying shafts (41). The plurality of baffles (45) are respectively mounted on the upper parts of the plurality of second mounting frames (42). The plurality of baffles (45) are located above the third motor (43).

6. A combed yarn processing deflocculation device according to claim 1, characterized in that: The collecting mechanism (05) comprises a support frame (51), a collecting bag (52), an exhaust port (53), a cylinder (54) and a heating plate (55). The collecting bag (52) is located in the support frame (51). The collecting bag (52) is provided with an exhaust port (53). The fixed end of the cylinder (54) is mounted on the upper part of the support frame (51), and the heating plate (55) is mounted on the movable end of the cylinder (54).

7. A combed yarn processing and linting removal device according to claim 6, characterized in that: The exhaust mechanism (06) comprises a second bracket (61), a vacuum pump (62) and an exhaust pipe (63). The bottom end of the vacuum pump (62) is mounted on the top end of the second bracket (61). The input end of the exhaust pipe (63) is connected to the exhaust port (53). The output end of the exhaust pipe (63) is connected to the input end of the vacuum pump (62).

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