Novel horizontal coarse cotton cloth tensioning device
By introducing a monitoring board and camera design into the tightening device, real-time monitoring of the fitting state between the wool cloth and the tightening roller is achieved, solving the problem of wool cloth being damaged due to excessive tension, and improving the use effect and safety of the device.
Patent Information
- Application Number
- CN202422652441.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The existing tightening devices lack monitoring structure, which causes the wool cloth to be easily damaged due to excessive tension when tightening, especially at the tightening rollers.
A horizontal wool cloth tightening device is designed, including mounting seat, fixed plate, guide roller, threaded rod, trapezoidal seat, mounting plate, mounting shaft, tightening roller, monitoring plate, camera and displacement sensor, etc. The threaded rod drives the trapezoidal seat and installation plate to move, and the camera and displacement sensor on the monitoring plate monitor the fitting status of the wool cloth and tightening roller in real time to achieve all-round monitoring.
Effectively monitor the fitting state between the wool cloth and the tightening roller to prevent damage to the wool cloth caused by excessive tension, and improve the use effect and safety of the tightening mechanism.
Smart Images

Figure CN223268995U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tensioning devices, and more specifically, to a novel horizontal felt tensioning device. Background Art
[0002] The press section of a paper machine is a crucial component of the papermaking process. Its primary function is to remove as much moisture from the wet paper web as possible, evenly, and stably through mechanical compression. The press section significantly increases the dryness of the wet paper web, playing a crucial role in increasing paper machine output and reducing production costs.
[0003] During the pressing process, the felt on the upper and lower sides of the paper needs to be tightened. After the upper and lower rollers are closed, they are loaded by the hydraulic cylinder. During the operation of the paper machine, the paper between the felts is squeezed to achieve the purpose of dehydrating the paper.
[0004] The tensioning of the felt in the press section is generally carried out by a tensioning roller, but the existing tensioning device lacks a monitoring structure. When the tension on the felt is too great, it is easy to cause damage to the felt. In particular, the tensioning roller is the first point where the force is exerted when the felt is tightened. Therefore, it is particularly important to monitor the contact area between the felt and the tensioning roller. Summary of the Invention
[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide a novel horizontal felt tensioning device, aiming to solve the problems raised in the background technology.
[0006] In order to solve the above problems, the present invention adopts the following technical solutions:
[0007] A new type of horizontal felt tensioning device, comprising:
[0008] A mounting seat, wherein two fixing plates are fixedly mounted on the top of the mounting seat, a guide roller is rotatably embedded between the outer walls of the two fixing plates, and a trapezoidal groove is opened on the top of the mounting seat; and
[0009] The tensioning mechanism includes a threaded rod and a trapezoidal seat, the threaded rod is rotatably embedded between the inner walls of the trapezoidal groove and passes through the outer wall of one side of the mounting seat, the trapezoidal seat is threadedly sleeved on the outer surface of the threaded rod and is located inside the trapezoidal groove, two mounting plates are fixedly installed on the top of the trapezoidal seat, a mounting shaft is rotatably embedded between the outer walls of the two mounting plates, a tensioning roller is fixedly sleeved on the outer surface of the mounting shaft, two connecting plates are rotatably sleeved on the outer surface of the mounting shaft, a monitoring plate is fixedly installed between the outer walls of the two connecting plates, and a camera and two displacement sensors are fixedly installed on the outer wall of the monitoring plate.
[0010] As a preferred solution of the present invention, a connecting pipe is fixedly connected to the outer wall of one of the connecting plates, and the connecting pipe is movable through the outside of the corresponding mounting plate. At the same time, the connecting pipe is sleeved on the outer surface of the mounting shaft, and a transmission wheel is fixedly sleeved on the outer surface of the connecting pipe.
[0011] As a preferred solution of the present invention, a rotating shaft is rotatably mounted on the outer wall of one of the mounting plates, a driving wheel is fixedly sleeved on the outer surface of the rotating shaft, and a transmission belt is sleeved between the driving wheel and the outer surface of the transmission wheel.
[0012] As a preferred solution of the present invention, an adjusting motor is fixedly mounted on the outer wall of one of the mounting plates, and an output end of the adjusting motor is fixedly connected to one end of the rotating shaft.
[0013] As a preferred solution of the present invention, a driving motor is fixedly mounted on the outer wall of the mounting seat, and an output end of the driving motor is fixedly connected to one end of the threaded rod.
[0014] As a preferred solution of the present invention, a felt main body is wound between the tensioning roller and the guide roller. Beneficial effects
[0015] Compared with the prior art, the present invention provides a novel horizontal felt tensioning device, which has the following beneficial effects:
[0016] 1. In this solution, the mounting seat is installed at a suitable position in the press section of the paper machine. The guide roller between the fixed plates is used to guide the felt. The threaded rod inside the body groove rotates to facilitate the movement of the trapezoidal seat, thereby driving the movement of the mounting plate, the mounting shaft and the tensioning roller, thereby achieving tensioning of the felt. The camera on the monitoring board can monitor the felt on the outer surface of one side of the tensioning roller, and the displacement distance of the tensioning roller when the felt is tightened can be monitored by the displacement sensor. At the same time, the connecting plate rotates on the surface of the mounting shaft, which facilitates the monitoring plate to rotate around the tensioning roller, facilitates all-round monitoring of the contact area between the felt and the tensioning roller, and improves the use effect of the tensioning mechanism.
[0017] 2. In this solution, the motor is adjusted to facilitate the rotation of the rotating shaft, and the rotating shaft can conveniently drive the driving wheel to rotate. Since the driving wheel and the transmission wheel are connected by a transmission belt, it is convenient to drive the transmission wheel to rotate. The rotation of the transmission wheel can conveniently drive the connecting pipe to rotate. Since the two connecting plates are fixedly connected through the monitoring plate, it is convenient to drive the two connecting plates to rotate, which facilitates the angle adjustment of the monitoring plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional diagram of the utility model;
[0019] Figure 2 This is an exploded view of the utility model;
[0020] Figure 3 For this utility model Figure 2 Enlarged view of point A in the middle.
[0021] Description of the numbers in the figure:
[0022] 1. Mounting seat; 2. Fixing plate; 3. Guide roller; 4. Tensioning mechanism; 401. Threaded rod; 402. Trapezoidal seat; 403. Mounting plate; 404. Mounting shaft; 405. Tensioning roller; 406. Connecting plate; 407. Monitoring plate; 408. Camera; 409. Displacement sensor; 5. Connecting pipe; 6. Transmission wheel; 7. Rotating shaft; 8. Driving wheel; 9. Transmission belt; 10. Adjusting motor; 11. Driving motor; 12. Felt body. DETAILED DESCRIPTION
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts are within the scope of protection of the present invention. Example
[0024] See also Figure 1-3 , a new type of horizontal felt tensioning device, comprising:
[0025] A mounting base 1, with two fixing plates 2 fixedly mounted on the top of the mounting base 1, a guide roller 3 rotatably embedded between the outer walls of the two fixing plates 2, and a trapezoidal groove formed on the top of the mounting base 1; and
[0026] The tensioning mechanism 4 includes a threaded rod 401 and a trapezoidal seat 402. The threaded rod 401 is rotatably embedded between the inner walls of the trapezoidal groove and passes through the outer wall of one side of the mounting seat 1. The trapezoidal seat 402 is threadedly sleeved on the outer surface of the threaded rod 401 and is located inside the trapezoidal groove. Two mounting plates 403 are fixedly installed on the top of the trapezoidal seat 402. A mounting shaft 404 is rotatably embedded between the outer walls of the two mounting plates 403. A tensioning roller 405 is fixedly sleeved on the outer surface of the mounting shaft 404. Two connecting plates 406 are rotatably sleeved on the outer surface of the mounting shaft 404. A monitoring plate 407 is fixedly installed between the outer walls of the two connecting plates 406. A camera 408 and two displacement sensors 409 are fixedly installed on the outer wall of the monitoring plate 407.
[0027] In the embodiment, the mounting seat 1 is installed at a suitable position in the pressing section of the paper machine, the guide roller 3 between the fixed plates 2 is used to guide the felt cloth, and the threaded rod 401 inside the body groove rotates to facilitate the movement of the trapezoidal seat 402, thereby driving the mounting plate 403, the mounting shaft 404 and the tensioning roller 405 to move, thereby achieving the tensioning of the felt cloth. The camera 408 on the monitoring plate 407 can monitor the felt cloth on the outer surface of one side of the tensioning roller 405, and the displacement distance of the tensioning roller 405 when the felt cloth is tightened can be monitored by the displacement sensor 409. At the same time, the connecting plate 406 rotates on the surface of the mounting shaft 404, which facilitates the monitoring plate 407 to rotate around the tensioning roller 405, facilitates all-round monitoring of the fitting part of the felt cloth and the tensioning roller 405, and improves the use effect of the tensioning mechanism 4.
[0028] Please combine the specific Figure 2-3 As shown, a connecting pipe 5 is fixedly connected to the outer wall of one of the connecting plates 406, and the connecting pipe 5 is movable through the outside of the corresponding mounting plate 403. At the same time, the connecting pipe 5 is sleeved on the outer surface of the mounting shaft 404, and a transmission wheel 6 is fixedly sleeved on the outer surface of the connecting pipe 5.
[0029] In this embodiment, the transmission wheel 6 rotates to facilitate the rotation of the connecting pipe 5. Since the two connecting plates 406 are fixedly connected through the monitoring plate 407, it is convenient to drive the two connecting plates 406 to rotate, thereby facilitating the angle adjustment of the monitoring plate 407.
[0030] Please combine the specific Figure 2-3 As shown, a rotating shaft 7 is rotatably mounted on the outer wall of one of the mounting plates 403 , a driving wheel 8 is fixedly sleeved on the outer surface of the rotating shaft 7 , and a transmission belt 9 is sleeved between the driving wheel 8 and the outer surface of the transmission wheel 6 .
[0031] In this embodiment, the rotating shaft 7 rotates to facilitate the driving wheel 8 to rotate. Since the driving wheel 8 and the transmission wheel 6 are connected through the transmission belt 9, the transmission wheel 6 is conveniently driven to rotate.
[0032] Please combine the specific Figure 2 As shown, an adjusting motor 10 is fixedly mounted on the outer wall of one of the mounting plates 403 , and an output end of the adjusting motor 10 is fixedly connected to one end of the rotating shaft 7 .
[0033] In this embodiment, the motor 10 is adjusted to facilitate driving the rotating shaft 7 to rotate, thereby realizing the rotation of the connecting plate 406 and the monitoring plate 407, thereby improving its convenience in use.
[0034] Please combine the specific Figure 1 As shown, a driving motor 11 is fixedly mounted on the outer wall of the mounting base 1 , and an output end of the driving motor 11 is fixedly connected to one end of the threaded rod 401 .
[0035] In this embodiment, the threaded rod 401 is conveniently driven to rotate by the driving motor 11 , thereby improving the convenience of use of the tensioning mechanism 4 .
[0036] Please combine the specific Figure 1 As shown, the felt body 12 is wound between the tensioning roller 405 and the guide roller 3 .
[0037] In this embodiment, the felt body 12 is a portion of the felt in the press section of a paper machine.
[0038] Working principle: When in use, the mounting base 1 is mounted at a suitable position of the press section of the paper machine. The felt body 12 is part of the felt of the press section of the paper machine, and the felt body 12 is wound between the tensioning roller 405 and the guide roller 2. When tensioning is required, the drive motor 11 is started to drive the threaded rod 401 to rotate, driving the trapezoidal seat 402 to slide inside the trapezoidal groove, driving the mounting plate 403, the mounting shaft 404 and the tensioning roller 405 to move away from the guide roller 2, tightening the felt body 12, and monitoring the monitoring plate 407. The displacement sensor 409 on the upper portion monitors the displacement distance of the tensioning roller 405. When it is necessary to monitor the fitting portion of the felt cloth body 12 and the tensioning roller 405, the camera 408 and the adjustment motor 10 are driven. The adjustment motor 10 drives the rotating shaft 7 to rotate. The rotating shaft 7 drives the connecting tube 5 to rotate through the driving wheel 8, the transmission belt 9 and the transmission wheel 6, and drives the two connecting plates 406 and the monitoring plate 407 to rotate back and forth. The fitting portion of the felt cloth body 12 and the tensioning roller 405 is monitored in real time through the camera 408.
[0039] The control method of the present invention is to manually start and stop the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field. Moreover, the present invention is mainly used to protect mechanical devices. Therefore, the control method and wiring arrangement are not explained in detail in the present invention.
[0040] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and improved ideas of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A new type of horizontal felt tensioning device, characterized in that: include: A mounting seat (1), wherein two fixing plates (2) are fixedly mounted on the top of the mounting seat (1), a guide roller (3) is rotatably embedded between the outer walls of the two fixing plates (2), and a trapezoidal groove is provided on the top of the mounting seat (1); and A tensioning mechanism (4), the tensioning mechanism (4) comprising a threaded rod (401) and a trapezoidal seat (402), the threaded rod (401) being rotatably embedded between the inner walls of the trapezoidal groove and penetrating to the outer wall of one side of the mounting seat (1), the trapezoidal seat (402) being threadedly sleeved on the outer surface of the threaded rod (401) and located inside the trapezoidal groove, two mounting plates (403) being fixedly mounted on the top of the trapezoidal seat (402), a mounting shaft (404) being rotatably embedded between the outer walls of the two mounting plates (403), a tensioning roller (405) being fixedly sleeved on the outer surface of the mounting shaft (404), two connecting plates (406) being rotatably sleeved on the outer surface of the mounting shaft (404), a monitoring plate (407) being fixedly mounted between the outer walls of the two connecting plates (406), and a camera (408) and two displacement sensors (409) being fixedly mounted on the outer wall of the monitoring plate (407).
2. A novel horizontal felt tensioning device according to claim 1, characterized in that: A connecting pipe (5) is fixedly connected to the outer wall of one of the connecting plates (406), and the connecting pipe (5) is movable and extends to the outside of the corresponding mounting plate (403). At the same time, the connecting pipe (5) is sleeved on the outer surface of the mounting shaft (404), and a transmission wheel (6) is fixedly sleeved on the outer surface of the connecting pipe (5).
3. A novel horizontal felt tensioning device according to claim 2, characterized in that: A rotating shaft (7) is rotatably mounted on the outer wall of one of the mounting plates (403), a driving wheel (8) is fixedly sleeved on the outer surface of the rotating shaft (7), and a transmission belt (9) is sleeved between the driving wheel (8) and the outer surface of the transmission wheel (6).
4. A novel horizontal felt tensioning device according to claim 3, characterized in that: An adjusting motor (10) is fixedly mounted on the outer wall of one of the mounting plates (403), and an output end of the adjusting motor (10) is fixedly connected to one end of the rotating shaft (7).
5. A novel horizontal felt tensioning device according to claim 4, characterized in that: A driving motor (11) is fixedly mounted on the outer wall of the mounting seat (1), and an output end of the driving motor (11) is fixedly connected to one end of the threaded rod (401).
6. A novel horizontal felt tensioning device according to claim 5, characterized in that: A felt cloth body (12) is wound between the tensioning roller (405) and the guide roller (3).