Structure for integral pouring of super-hydrophobic erosion-resistant rainwater box culvert

By pouring the rainwater tank culvert structure at one time, using components such as U-shaped steel mesh and support rods, the problem of poor construction joints and waterproofing in the traditional secondary casting molding process is solved, and efficient seamless construction and quality assurance is achieved.

CN223269114UActive Publication Date: 2025-08-26SHANDONG HUITONG CONSTR GRP CO LTD
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Patent Information

Application Number
CN202422624257.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-08-26
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The traditional rainwater tank culvert construction method is a secondary casting molding process, with construction joints, reducing waterproofing effect and extending construction progress.

Method used

The erosion-resistant concrete raw materials are used to cast and mold them in one-time, and combined with U-shaped steel bar mesh, top steel bar mesh, support rod and other components to form an inner formwork component to realize the overall casting of the rainwater tank culvert and eliminate construction joints.

Benefits of technology

Seamless construction has been achieved, waterproofing effect has been improved, formwork support and demolition time has been shortened, and project progress and box culvert quality has been improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a structure for integral pouring of a super-hydrophobic erosion-resistant rainwater box culvert, which belongs to the technical field of building construction and comprises a concrete cushion layer, side formworks are mounted on two sides of the top of the concrete cushion layer through first fixing bolts, and a U-shaped reinforcing mesh is arranged at the top of the concrete cushion layer. The U-shaped reinforcing mesh is located between the two side formworks, the top of the U-shaped reinforcing mesh is fixedly connected with a top reinforcing mesh, supporting rods are fixedly installed on the top of the concrete cushion layer in a linear array mode, one end of each supporting rod is provided with a threaded part, and an inner formwork assembly is arranged in the space formed by the U-shaped reinforcing mesh and the top reinforcing mesh. The adjustable supporting assembly is connected into the inner formwork assembly, the top formwork is installed on the tops of the side formworks through the second fixing bolts, the pouring opening is formed in the top formwork, the rainwater box culvert is formed in a one-time pouring mode through erosion-resistant concrete raw materials during pouring, construction joints are eliminated, the waterproof effect is good, and the supporting and dismantling time of all the formworks is shortened.
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Description

Technical Field

[0001] The utility model relates to a structure for integrally pouring a super-hydrophobic and erosion-resistant rainwater box culvert, belonging to the technical field of building construction. Background Art

[0002] A rainwater box culvert is a drainage facility installed under buildings such as roads, bridges, and tunnels. It is similar to a large underground reservoir. Its main function is to store rainwater on rainy days, thereby playing a role in drainage. When there is too much rain, if a rainwater box culvert is not installed, it is easy to cause water accumulation on the road and even cause urban waterlogging and floods. Rainwater box culverts can effectively store rainwater, prevent water flow from exceeding the carrying capacity of the pipeline, reduce the burden on the urban drainage system, and reduce the occurrence of floods.

[0003] The traditional method of rainwater box culvert construction is a secondary casting process, that is, one part is cast first, and after the construction of this part is completed, the other part is constructed. The secondary casting process will result in construction joints, which reduces the waterproofing effect. At the same time, the secondary casting process will also increase the construction progress. Utility Model Content

[0004] The purpose of the utility model is to provide a structure for the integral casting of a super-hydrophobic and erosion-resistant rainwater box culvert in order to solve the above-mentioned problem. When casting the rainwater box culvert, erosion-resistant concrete raw materials are used to cast and form it in one time, eliminating construction joints, achieving good waterproofing effect, and shortening the support and removal time of the formwork.

[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: a structure for the integral casting of a super-hydrophobic and erosion-resistant rainwater box culvert, comprising a concrete cushion layer, side formworks are installed on both sides of the top of the concrete cushion layer through a first fixing bolt, a U-shaped steel mesh is provided on the top of the concrete cushion layer, and the U-shaped steel mesh is located between the two side formworks, the top of the U-shaped steel mesh is fixedly connected to the top of the top steel mesh, a support rod is fixedly installed in a linear array on the top of the concrete cushion layer, a threaded portion is provided on one end of the support rod, an inner formwork assembly is provided in the space formed by the U-shaped steel mesh and the top steel mesh, an adjustable support assembly is connected in the inner formwork assembly, a top formwork is installed on the top of the side formwork through a second fixing bolt, and a pouring port is provided on the top formwork.

[0006] Preferably, in order to strengthen the stability of the side formwork by the inclined reinforcement rods, inclined reinforcement rods are fixedly connected to the outer wall of the side formwork in a linear array, and one end of the inclined reinforcement rod is connected to the concrete pad by a third fixing bolt.

[0007] Preferably, in order to make the bottom inner template cooperate with the threaded portion, the inner template assembly includes a bottom inner template, and the bottom inner template is provided with through holes in a linear array, and the bottom inner template is sleeved on the threaded portion through the through holes.

[0008] Preferably, in order to limit the bottom template by the positioning screw, a positioning nut is screwed onto one end of the threaded portion, and side inner templates are installed on both sides of the top of the bottom inner template through fourth fixing bolts.

[0009] Preferably, in order to securely connect the side inner formwork to the top inner formwork, the top of the side inner formwork is connected to the top inner formwork via a fifth fixing bolt.

[0010] Preferably, in order to position the threaded mounting rod on the rectangular mounting block, the adjustable support assembly includes a rectangular mounting block arranged on the top of the bottom inner template, and the four sides of the rectangular mounting block are fixedly connected with threaded mounting rods.

[0011] Preferably, in order to adjust the position of the support plate through the threaded adjustment sleeve, the threaded mounting rod is threadedly connected to the threaded adjustment sleeve, and the support plate is fixedly provided on one end of the threaded adjustment sleeve.

[0012] Preferably, in order to support the bottom inner template, the side inner template and the top inner template respectively through the support plate pair, the support plates located on both sides of the rectangular mounting block are fitted with the side inner templates, the support plates located on the top of the rectangular mounting block are fitted with the top inner template, and the support plates located at the bottom of the rectangular mounting block are fitted with the bottom inner template.

[0013] The beneficial effects of the present invention are as follows: the U-shaped steel mesh and the top steel mesh are arranged in the space enclosed by the side formwork, the top formwork and the inner formwork assembly; when the rainwater box culvert is poured, the erosion-resistant concrete raw materials can be poured through the pouring port on the top formwork; after pouring, the rainwater box culvert can be formed, achieving one-time pouring and forming, eliminating construction joints, having a good waterproof effect, shortening the support and dismantling time of each formwork, accelerating the progress of the project construction, and ensuring the quality of the box culvert body. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0015] Figure 2 This is a schematic diagram of the utility model after removing the top template.

[0016] Figure 3 This is a schematic diagram of the installation of the support rod in the utility model.

[0017] Figure 4It is a schematic diagram of the cross-sectional structure of the present utility model.

[0018] Figure 5 It is a structural diagram of the adjustable support assembly in the present utility model.

[0019] In the figure: 1. Concrete cushion; 2. Side formwork; 3. U-shaped steel mesh; 4. Top steel mesh; 5. Support rod; 6. Threaded part; 7. Inner formwork assembly; 701. Bottom inner formwork; 702. Positioning nut; 703. Side inner formwork; 704. Top inner formwork; 8. Adjustable support assembly; 801. Rectangular mounting block; 802. Threaded mounting rod; 803. Threaded adjustment sleeve; 804. Support plate; 9. Top formwork; 10. Casting port; 11. Inclined reinforcement rod. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-Figure 5 As shown, a structure for the integral casting of a super-hydrophobic and erosion-resistant rainwater box culvert includes a concrete cushion layer 1, side formwork 2 is installed on both sides of the top of the concrete cushion layer 1 through a first fixing bolt, a U-shaped steel mesh 3 is provided on the top of the concrete cushion layer 1, and the U-shaped steel mesh 3 is located between the two side formworks 2, the top of the U-shaped steel mesh 3 is fixedly connected to the top of the top steel mesh 4, support rods 5 are fixedly installed in a linear array on the top of the concrete cushion layer 1, a threaded portion 6 is provided on one end of the support rod 5, an inner formwork assembly 7 is provided in the space formed by the U-shaped steel mesh 3 and the top steel mesh 4, an adjustable support assembly 8 is connected in the inner formwork assembly 7, a top formwork 9 is installed on the top of the side formwork 2 through a second fixing bolt, and a pouring port 10 is provided on the top formwork 9, which facilitates the pouring of the rainwater box culvert.

[0022] The outer wall of the side formwork 2 is fixedly connected with inclined reinforcing rods 11 in a linear array. One end of the inclined reinforcing rod 11 is connected to the concrete cushion 1 through a third fixing bolt. The inclined reinforcing rod 11 increases the stability of the side formwork 2 during construction.

[0023] The inner formwork assembly 7 includes a bottom inner formwork 701, which is provided with through holes in a linear array. The bottom inner formwork 701 is sleeved on the threaded portion 6 through the through holes. A positioning nut 702 is screwed on one end of the threaded portion 6. Side inner formworks 703 are installed on both sides of the top of the bottom inner formwork 701 through the fourth fixing bolts. The top of the side inner formwork 703 is connected to the top inner formwork 704 through the fifth fixing bolt. The bottom inner formwork 701, the side inner formwork 703 and the top formwork 9 can form a rectangular inner support frame to prevent concrete from leaking during pouring.

[0024] The adjustable support assembly 8 includes a rectangular mounting block 801 arranged on the top of the bottom inner template 701, and the four sides of the rectangular mounting block 801 are fixedly connected with threaded mounting rods 802, and the threaded mounting rods 802 are threadedly connected with a threaded adjustment sleeve 803, and a support plate 804 is fixedly arranged on one end of the threaded adjustment sleeve 803. The support plates 804 located on both sides of the rectangular mounting block 801 are fitted with the side inner templates 703, the support plate 804 located on the top of the rectangular mounting block 801 is fitted with the top inner template 704, and the support plate 804 located at the bottom of the rectangular mounting block 801 is fitted with the bottom inner template 701. The four support plates 804 can be adjusted in four directions respectively, thereby achieving the support effect of the bottom inner template 701, the side inner template 703 and the top inner template 704, thereby increasing stability.

[0025] When the present invention is in use, first fix the side formwork 2 on the concrete cushion 1, then make the U-shaped steel mesh 3, then the user can install the support rod 5, after the support rod 5 is installed, the user can sleeve the bottom inner formwork 701 on the threaded portion 6 at one end of the support rod 5, and fix the bottom inner formwork 701 through the positioning nut 702, then the user can connect the side inner formwork 703 and the top inner formwork 704 to the bottom inner formwork 701 respectively, at this time the bottom inner formwork 701, the two side inner formworks 703 and the top formwork 9 can form an inner support The support part, then the user can fix the top steel mesh 4 on one end of the U-shaped steel mesh 3, and finally the user can install the top template 9 on the top of the side template 2. After the construction is completed, the rainwater box culvert can be made. When the rainwater box culvert is poured, the erosion-resistant concrete raw material can be poured through the pouring port 10 on the top template 9. After pouring, the rainwater box culvert can be formed, which achieves one-time casting and molding, eliminates construction joints, has good waterproofing effect, shortens the support and removal time of each template, speeds up the construction progress, and ensures the quality of the box culvert body.

[0026] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0027] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A structure for integral casting of a super-hydrophobic and erosion-resistant rainwater box culvert, characterized by: The invention comprises a concrete cushion layer (1), wherein both sides of the top of the concrete cushion layer (1) are installed with side formworks (2) via first fixing bolts, a U-shaped steel mesh (3) is provided on the top of the concrete cushion layer (1), and the U-shaped steel mesh (3) is located between the two side formworks (2), a top steel mesh (4) is fixedly connected to the top of the U-shaped steel mesh (3), a support rod (5) is fixedly installed in a linear array on the top of the concrete cushion layer (1), a threaded portion (6) is provided on one end of the support rod (5), an inner formwork assembly (7) is provided in the space formed by the U-shaped steel mesh (3) and the top steel mesh (4), an adjustable support assembly (8) is connected inside the inner formwork assembly (7), a top formwork (9) is installed on the top of the side formworks (2) via second fixing bolts, and a pouring port (10) is provided on the top formwork (9).

2. The structure for integrally casting a super-hydrophobic and erosion-resistant rainwater box culvert according to claim 1, characterized in that: Inclined reinforcing rods (11) are fixedly connected to the outer side wall of the side formwork (2) in a linear array, and one end of the inclined reinforcing rod (11) is connected to the concrete cushion layer (1) via a third fixing bolt.

3. The structure for integrally casting a super-hydrophobic and erosion-resistant rainwater box culvert according to claim 1, characterized in that: The inner template assembly (7) comprises a bottom inner template (701), the bottom inner template (701) is provided with through holes in a linear array, and the bottom inner template (701) is sleeved on the threaded portion (6) through the through holes.

4. The structure for integrally casting a super-hydrophobic and erosion-resistant rainwater box culvert according to claim 3, characterized in that: A positioning nut (702) is screwed onto one end of the threaded portion (6), and side inner templates (703) are mounted on both sides of the top of the bottom inner template (701) via fourth fixing bolts.

5. The structure for integrally casting a super-hydrophobic and erosion-resistant rainwater box culvert according to claim 4, characterized in that: The top of the side inner template (703) is connected to the top inner template (704) via a fifth fixing bolt.

6. The structure for integrally casting a super-hydrophobic and erosion-resistant rainwater box culvert according to claim 5, characterized in that: The adjustable support assembly (8) comprises a rectangular mounting block (801) arranged on the top of the bottom inner template (701), and the four sides of the rectangular mounting block (801) are fixedly connected to threaded mounting rods (802).

7. The structure for integrally casting a super-hydrophobic and erosion-resistant rainwater box culvert according to claim 6, characterized in that: The threaded mounting rod (802) is threadedly connected to a threaded adjustment sleeve (803), and a support plate (804) is fixedly provided on one end of the threaded adjustment sleeve (803).

8. The structure for integrally casting a super-hydrophobic and erosion-resistant rainwater box culvert according to claim 7, characterized in that: The support plates (804) located on both sides of the rectangular mounting block (801) are fitted with the side inner templates (703), the support plates (804) located on the top of the rectangular mounting block (801) are fitted with the top inner template (704), and the support plates (804) located at the bottom of the rectangular mounting block (801) are fitted with the bottom inner template (701).