Intake manifold quick-insertion nozzle welding structure
By setting up steps, welding grooves, annular inserts and sealing rubber rings in the fast tube nozzle welding structure of the intake manifold, the problem of air leakage in the welding structure in the prior art is solved, and higher welding strength and sealing properties are achieved.
Patent Information
- Application Number
- CN202422269117.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The existing plastic parts nozzle welding structure is prone to gaps and leads to air leakage, and the welding strength is insufficient, making it difficult to ensure sealing and stability.
A fast tube nozzle welding structure of air intake manifold is designed, and the welding area and sealing properties are enhanced by setting multiple steps on the connecting seat and nozzle body to adapt to the welding grooves, and using annular inserts and sealing rubber rings, while positioning inserts and reinforcement ribs are provided at the welding to enhance structural strength.
It effectively avoids air leakage at the welding, enhances welding strength and sealing, and ensures the stability and airtightness of the welding structure.
Smart Images

Figure CN223270079U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of intake manifolds, in particular to an intake manifold quick-insert nozzle welding structure. Background Art
[0002] The intake manifold consists of two major components: the intake manifold body and the nozzle. The orientation of the nozzle is often related to the position of the counterpart and cannot be changed. In addition, to ensure sealing, there is a step on the nozzle, and the roughness of the step to the nozzle end surface must be very high. Due to these factors, the nozzle structure is difficult to demold. Therefore, the nozzle structure is often installed as a separate component in the intake manifold assembly. Existing nozzle structures are all assembled by vibration friction welding the pre-made plastic nozzle to the intake manifold assembly.
[0003] After the existing plastic nozzle welding structure is welded, gaps may exist in the welding area, which may easily cause air leakage. To address the above problem, the present application designs an intake manifold quick-insert nozzle welding structure. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the deficiencies in the prior art, the utility model provides an intake manifold quick-insert nozzle welding structure.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an intake manifold quick-insert nozzle welding structure, comprising a connecting seat and a nozzle body, a mounting groove being provided in the connecting seat, a first step, a second step and a third step being sequentially arranged in the mounting groove from bottom to top, an annular plug and a sealing rubber ring being fixed to the top of the third step, a mounting post being provided at the bottom end of the nozzle body, the mounting post being adapted to the mounting groove, a first welding groove, a second welding groove and a third welding groove being sequentially arranged in the bottom end of the mounting post from bottom to top, the first step, the second step and the third step being adapted to and contacting the first welding groove, the second welding groove and the third welding groove respectively, an annular slot being provided on the third welding groove being adapted to the annular plug, another sealing rubber ring being fixed on the third welding groove, and the two sealing rubber rings being in contact.
[0008] In order to increase the welding contact area and improve the welding strength, the present invention has the following improvements: the outer edges of the top ends of the first step and the second step are both set as bevels, and the first welding groove and the second welding groove are respectively adapted to the first step and the second step.
[0009] In order to further enhance the sealing performance, the present invention is improved in that annular sealing gaskets are fixed to the top ends of the first step and the second step.
[0010] In order to make the connection between the nozzle and the intake manifold body more secure and prevent shaking, the utility model has the following improvements: a plurality of positioning blocks are fixed in the first welding groove and the second welding groove; and positioning slots adapted to the positioning blocks are provided at the top ends of the first step and the second step.
[0011] In order to enhance the structural strength of the nozzle, the present invention is improved in that a plurality of reinforcing ribs are fixed to the top end of the mounting column.
[0012] (3) Beneficial effects
[0013] Compared with the prior art, the present invention provides an intake manifold quick-insert nozzle welding structure, which has the following beneficial effects:
[0014] The intake manifold quick-insert nozzle welding structure increases the welding area to strengthen the welding structure by providing multiple steps that correspond to and abut against multiple welding grooves. At the same time, an annular plug and an annular slot are provided to be inserted into and contact with two sealing rubber rings, thereby ensuring the air tightness of the welding structure and effectively avoiding air leakage at the welding point. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the first main structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the first partial structure of the utility model in cross section;
[0017] Figure 3 This is a schematic diagram of a second partial structure of the present invention in cross section;
[0018] Figure 4 This is a schematic diagram of the third partial structure of the utility model in cross-section.
[0019] In the figure: 1. Connecting seat; 2. Nozzle body; 3. Mounting groove; 4. First step; 5. Second step; 6. Third step; 7. Annular plug; 8. Sealing rubber ring; 9. Mounting column; 10. First welding groove; 11. Second welding groove; 12. Third welding groove; 13. Annular slot; 14. Annular sealing gasket; 15. Positioning plug; 16. Positioning slot; 17. Reinforcing rib. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1-4 , a quick-insert nozzle welding structure for an intake manifold includes a connecting seat 1 and a nozzle body 2, a mounting groove 3 is opened in the connecting seat 1, and a first step 4, a second step 5 and a third step 6 are sequentially arranged in the mounting groove 3 from bottom to top, and an annular plug 7 and a sealing rubber ring 8 are fixed to the top of the third step 6, and a mounting post 9 is provided at the bottom end of the nozzle body 2, and the mounting post 9 is adapted to the mounting groove 3, and the bottom end of the mounting post 9 is sequentially provided with a first welding groove 10, a second welding groove 11 and a third welding groove 12 from bottom to top, the first step 4, the second step 5 and the third step 6 are respectively adapted to and contact the first welding groove 10, the second welding groove 11 and the third welding groove 12, an annular slot 13 adapted to the annular plug 7 is opened on the third welding groove 12, and another sealing rubber ring 8 is fixed on the third welding groove 12, and the two sealing rubber rings 8 are in contact.
[0022] When welding this structure, the nozzle body 2 is inserted into the mounting groove 3 of the connecting seat 1 through the mounting column 9. At this time, the surfaces of the first step 4, the second step 5 and the third step 6 are in contact with the surfaces of the first welding groove 10, the second welding groove 11 and the third welding groove 12 respectively, and the welding and fixing are completed by mutual friction under a certain pressure, amplitude and frequency. At the same time, the annular plug 7 is inserted into the annular slot 13. The sealing rubber ring 8 has a certain elasticity, and its contact end protrudes from the plane of the third step 6 and the third welding groove 12. The mutual contact and extrusion ensures the sealing, thereby completing the nozzle welding and fixing while ensuring the sealing.
[0023] In actual use, it was found that in order to enhance the welding strength and increase the welding contact area, in this embodiment, the outer ring edges of the top ends of the first step 4 and the second step 5 are set as bevels, and the first welding groove 10 and the second welding groove 11 are respectively adapted to the first step 4 and the second step 5.
[0024] It was found in actual use that in order to further improve the sealing performance of the welding structure, in this embodiment, an annular sealing gasket 14 is fixed to the top of each of the first step 4 and the second step 5 .
[0025] In actual use, it was found that during vibration friction welding, the nozzle body 2 and the connecting seat 1 would shake, affecting rapid welding. In order to solve the above problem, in this embodiment, a plurality of positioning blocks 15 are fixed in the first welding groove 10 and the second welding groove 11, and the top ends of the first step 4 and the second step 5 are provided with positioning slots 16 adapted to the positioning blocks 15.
[0026] It was found in actual use that in order to enhance the structural strength of the nozzle body 2 , in this embodiment, a plurality of reinforcing ribs 17 are fixed to the top end of the mounting post 9 .
[0027] In order to explain in detail the possible application scenarios, technical principles, specific solutions that can be implemented, and the purpose and effects of this application, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of this application and are therefore only examples and are not intended to limit the scope of protection of this application.
[0028] References to "embodiments" herein mean that the specific features, structures, or characteristics described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the word "embodiment" in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or relevance to other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the various technical features mentioned in the embodiments can be combined in any manner to form a corresponding implementable technical solution.
[0029] Unless otherwise defined, the technical terms used herein have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms herein is only for describing specific embodiments and is not intended to limit this application.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intake manifold quick-insert nozzle welding structure, comprising a connecting seat (1) and a nozzle body (2), characterized in that: The connecting seat (1) is provided with a mounting groove (3), and the mounting groove (3) is provided with a first step (4), a second step (5) and a third step (6) in sequence from bottom to top. The top of the third step (6) is fixed with an annular plug (7) and a sealing rubber ring (8). The bottom end of the nozzle body (2) is provided with a mounting column (9), and the mounting column (9) is adapted to the mounting groove (3). The bottom end of the mounting column (9) is provided with a first welding groove (10), a second welding groove (11) and a third welding groove (12) in sequence from bottom to top. The first step (4), the second step (5) and the third step (6) are adapted to and contact the first welding groove (10), the second welding groove (11) and the third welding groove (12) respectively. The third welding groove (12) is provided with an annular slot (13) adapted to the annular plug (7). Another sealing rubber ring (8) is fixed on the third welding groove (12), and the two sealing rubber rings (8) are in contact.
2. The intake manifold quick-insert nozzle welding structure according to claim 1, characterized in that: The top outer edges of the first step (4) and the second step (5) are both configured as bevels, and the first welding groove (10) and the second welding groove (11) are adapted to the first step (4) and the second step (5), respectively.
3. The intake manifold quick-insert nozzle welding structure according to claim 1, characterized in that: Annular sealing gaskets (14) are fixed to the top ends of the first step (4) and the second step (5).
4. The intake manifold quick-insert nozzle welding structure according to claim 1, characterized in that: A plurality of positioning inserts (15) are fixed in the first welding groove (10) and the second welding groove (11), and positioning slots (16) adapted to the positioning inserts (15) are provided at the top ends of the first step (4) and the second step (5).
5. The intake manifold quick-insert nozzle welding structure according to claim 1, characterized in that: A plurality of reinforcing ribs (17) are fixed to the top end of the mounting column (9).