Device for effectively reducing energy consumption for compressor

By introducing disassembly components and movable rod plug structures into the compressor device, the problems of inconvenient installation and maintenance difficulties in movable components in the pipeline are solved, convenient installation and fault replacement are achieved, and operation convenience and maintenance efficiency are improved.

CN223270141UActive Publication Date: 2025-08-26SHENZHEN MEICHAO TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202422792636.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-08-26
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

In existing compressor devices, the installation of the movable components inside the pipes results in inconvenient installation and difficulty in maintenance.

Method used

A disassembly assembly including a disassembly box, a disassembly cover, a disassembly sleeve and a disassembly head is designed to facilitate the installation and disassembly of the movable assembly between the conveying pipe and the connecting pipe, and combines the structure of the movable rod and the movable plug to achieve convenient installation and fault replacement.

Benefits of technology

It realizes convenient installation and failure replacement of active components, improving operational convenience and maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223270141U_ABST
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Abstract

The utility model provides a device for effectively reducing energy consumption for a compressor, which comprises a compressor main body and a storage tank, one side of the compressor main body is connected with a first connecting pipe, one side of the first connecting pipe is connected with a conveying pipe, a second connecting pipe is connected to one side of the storage tank, and a dismounting assembly is arranged between the conveying pipe and the second connecting pipe. The dismounting assembly comprises a dismounting box, a dismounting cover is arranged at the top of the dismounting box, dismounting sleeves are connected to the surface of the dismounting cover and the bottom of the dismounting box, and dismounting heads are connected to the interiors of the two dismounting sleeves. According to the device for effectively reducing the energy consumption of the compressor, the dismounting box with the dismounting cover is arranged between the first connecting pipe with the conveying pipe and the second connecting pipe with the conveying pipe, and the movable assembly can be conveniently installed between the conveying pipe and the second connecting pipe through the two dismounting sleeves and the two dismounting heads; and meanwhile, the movable assembly can be detached and replaced when breaking down.
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Description

Technical Field

[0001] The utility model relates to the field of compressors, in particular to a device for effectively reducing energy consumption of compressors. Background Art

[0002] At present, the products of the air separation external compression device are compressed by the compressor and then sent to customers through the pressure regulating system. The pressure regulating system is divided into three routes. The first route is equipped with an automatic pressure regulating valve to adjust the pressure of the compressed product gas before it is sent to customers for use. The second route is equipped with an automatic pressure regulating valve to adjust the pressure of the compressed product gas before it is sent to customers for use. The third route is for the compressed product gas to directly enter the storage tank.

[0003] The patent application with announcement number CN212079582U proposed in the prior art is provided with a sealing block and a movable rod. The movable rod is extended and retracted inside the fixed rod to drive the sealing block to move. When the sealing block moves, the gas inside the first delivery pipe can enter the inside of the second delivery pipe, so that the sealing block can prevent the gas inside the gas storage tank from flowing back into the inside of the compressor body, so that the gas inside the compressor body can be directly transported to the inside of the intake pipe through the first delivery pipe, effectively reducing the energy consumption of the compressor body.

[0004] However, the movable components provided in the existing device are installed inside the pipeline. However, when the movable components are installed inside the pipeline for operation, it will cause inconvenience in installation and it will be inconvenient to perform maintenance in the event of a failure.

[0005] Therefore, it is necessary to provide a device for effectively reducing energy consumption of a compressor to solve the above technical problems. Utility Model Content

[0006] The utility model provides a device for effectively reducing energy consumption of a compressor, which solves the problem that the movable components provided in the existing device are installed inside the pipeline, but when the movable components are installed inside the pipeline for operation, it will cause inconvenience in installation and it is also difficult to perform maintenance when a fault occurs.

[0007] In order to solve the above technical problems, the present invention provides a device for effectively reducing energy consumption of a compressor, comprising:

[0008] A compressor body and a storage tank, wherein one side of the compressor body is connected to a first connecting pipe, and one side of the first connecting pipe is connected to a delivery pipe;

[0009] a second connecting pipe, the second connecting pipe being connected to one side of the storage tank, a disassembly assembly being provided between the delivery pipe and the second connecting pipe, the disassembly assembly comprising a disassembly box, a disassembly cover being provided on the top of the disassembly box, a disassembly sleeve being connected to the surface of the disassembly cover and the bottom of the disassembly box, a disassembly head being connected to the interior of the two disassembly sleeves, one end of the two disassembly heads being connected to one end of the delivery pipe and one end of the second connecting pipe, respectively;

[0010] A movable component is arranged inside the disassembly box.

[0011] Preferably, the movable assembly includes a mounting frame, a movable rod is provided inside the mounting frame, and a movable plug is connected to the bottom end of the movable rod.

[0012] Preferably, a circular fixing block is sleeved on the surface of the movable plug, and the circular fixing block is connected to the inside of the disassembly box.

[0013] Preferably, the top end of the movable rod is connected with a stopper, and the surface of the movable rod is sleeved with a spring.

[0014] Preferably, one side of the second connecting pipe is connected to a connecting pipe, one end of the connecting pipe and the first connecting pipe are both provided with valves, and one side of the two valves is connected to an air outlet pipe.

[0015] Preferably, a fixing assembly is provided between the storage tank and the disassembly box, and the fixing assembly includes a fixing hoop, and an anti-slip pad is adhered to the inner wall of the fixing hoop.

[0016] Preferably, both left and right sides of the fixing hoop are connected with L-shaped fixing rods, and one end of the L-shaped fixing rod is connected to the storage tank.

[0017] Compared with the related art, the device for effectively reducing energy consumption of a compressor provided by the present invention has the following beneficial effects:

[0018] The utility model provides a device for effectively reducing energy consumption for a compressor. A disassembly box with a disassembly cover, two disassembly sleeves and two disassembly heads are provided between a first connecting pipe with a delivery pipe and a second connecting pipe, so that a movable component can be conveniently installed between the delivery pipe and the second connecting pipe. At the same time, the movable component can be disassembled and replaced when a fault occurs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a structural schematic diagram of a first embodiment of a device for effectively reducing energy consumption for a compressor provided by the utility model;

[0020] Figure 2 for Figure 1 An enlarged schematic diagram of part A is shown;

[0021] Figure 3 Schematic diagram of the three-dimensional structure of the active component;

[0022] Figure 4 for Figure 1 A schematic diagram of the overall three-dimensional structure of the device shown;

[0023] Figure 5 This is a structural schematic diagram of a second embodiment of a device for effectively reducing energy consumption for a compressor provided by the utility model;

[0024] Figure 6 for Figure 5 An enlarged schematic diagram of part B is shown.

[0025] Reference numerals in the figure: 1, compressor body; 2, first connecting pipe; 3, delivery pipe; 4, second connecting pipe;

[0026] 5. Disassemble the assembly; 51. Disassemble the box; 52. Disassemble the cover; 53. Disassemble the sleeve; 54. Disassemble the head;

[0027] 6. Movable assembly; 61. Mounting bracket; 62. Movable rod; 63. Movable plug; 64. Circular fixing block; 65. Spring; 66. Stopper;

[0028] 7. Connecting pipe; 8. Valve; 9. Exhaust pipe; 10. Storage tank;

[0029] 11. Fixing assembly; 111. Fixing hoop; 112. Anti-slip pad; 113. L-shaped fixing rod. DETAILED DESCRIPTION

[0030] The present invention will be further described below with reference to the accompanying drawings and implementation examples.

[0031] First embodiment

[0032] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 ,in, Figure 1 This is a structural schematic diagram of a first embodiment of a device for effectively reducing energy consumption for a compressor provided by the utility model; Figure 2 for Figure 1 An enlarged schematic diagram of part A is shown; Figure 3 Schematic diagram of the three-dimensional structure of the active component; Figure 4 for Figure 1 A device for effectively reducing energy consumption for a compressor, comprising:

[0033] A compressor body 1 and a storage tank 10, wherein one side of the compressor body 1 is connected to a first connecting pipe 2, and one side of the first connecting pipe 2 is connected to a delivery pipe 3;

[0034] a second connecting pipe 4, which is connected to one side of the storage tank 10; a disassembly assembly 5 is provided between the delivery pipe 3 and the second connecting pipe 4; the disassembly assembly 5 includes a disassembly box 51; a disassembly cover 52 is provided on the top of the disassembly box 51; a disassembly sleeve 53 is connected to the surface of the disassembly cover 52 and the bottom of the disassembly box 51; two disassembly heads 54 are connected to the interior of the two disassembly sleeves 53; one end of the two disassembly heads 54 is connected to one end of the delivery pipe 3 and one end of the second connecting pipe 4, respectively;

[0035] The movable component 6 is arranged inside the disassembly box 51.

[0036] The movable assembly 6 includes a mounting frame 61 , a movable rod 62 is provided inside the mounting frame 61 , and a movable plug 63 is connected to the bottom end of the movable rod 62 .

[0037] The disassembly cover 52 is threadedly connected to the surface of the disassembly box 51 , and a movable through hole adapted to the movable plug 63 is provided inside the circular fixing block 64 .

[0038] The movable frame 61 is installed inside the disassembly box 51, and the movable rod 62 can move inside the movable frame 61. During use, when gas is transported to the inside of the disassembly box 51, the movable plug 63 is pushed upward. When the movable plug 63 moves upward, it pushes the movable rod 62 to move inside the mounting frame 61, and when the movable rod 62 moves, the spring 65 is squeezed.

[0039] A circular fixing block 64 is sleeved on the surface of the movable plug 63 , and the circular fixing block 64 is connected to the interior of the disassembly box 51 .

[0040] A stopper 66 is connected to the top of the movable rod 62 , and a spring 65 is sleeved on the surface of the movable rod 62 .

[0041] One side of the second connecting pipe 4 is connected to a connecting pipe 7 . One end of the connecting pipe 7 and the first connecting pipe 2 are both provided with valves 8 . One side of the two valves 8 is connected to an air outlet pipe 9 .

[0042] The working principle of the device for effectively reducing energy consumption of a compressor provided by the utility model is as follows:

[0043] During use, when installing the disassembly box 51 with the movable component 6, first thread the disassembly cover 52 on the surface of the disassembly box 51. After installing the disassembly cover 52, connect the surface of the disassembly cover 52 and the disassembly sleeve 53 at the bottom end of the disassembly box 51 to the disassembly head 54 at one end of the delivery pipe 3 and the disassembly head 54 at one end of the second connecting pipe 4 respectively.

[0044] Compared with the related art, the device for effectively reducing energy consumption of a compressor provided by the present invention has the following beneficial effects:

[0045] The utility model provides a device for effectively reducing energy consumption for a compressor. A disassembly box 51 with a disassembly cover 52, two disassembly sleeves 53 and two disassembly heads 54 are provided between a first connecting pipe 2 with a delivery pipe 3 and a second connecting pipe 4, so that a movable component 6 can be conveniently installed between the delivery pipe 3 and the second connecting pipe 4. At the same time, the movable component 6 can be disassembled and replaced when a fault occurs.

[0046] Second embodiment

[0047] Please refer to Figure 5 and Figure 6 Based on the first embodiment of this application, which provides a device for effectively reducing energy consumption for a compressor, the second embodiment of this application provides another device for effectively reducing energy consumption for a compressor. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0048] Specifically, the difference of the device for effectively reducing energy consumption for a compressor provided in the second embodiment of the present application is that, in the device for effectively reducing energy consumption for a compressor, a fixing assembly 11 is arranged between the storage tank 10 and the disassembly box 51, and the fixing assembly 11 includes a fixing hoop 111, and an anti-slip pad 112 is bonded to the inner wall of the fixing hoop 111.

[0049] The fixing hoop 111 is connected to the surface of the storage tank 10. An opening is provided on one side of the fixing hoop 111 to facilitate the fixing hoop 111 to be placed on the surface of the disassembly box 51. The use of the anti-slip pad 112 can play an anti-slip role when the fixing hoop 111 is placed on the surface of the disassembly box 51.

[0050] L-shaped fixing rods 113 are connected to both the left and right sides of the fixing hoop 111 , and one end of the L-shaped fixing rod 113 is connected to the storage tank 10 .

[0051] The working principle of the device for effectively reducing energy consumption of a compressor provided by the utility model is as follows:

[0052] During use, when the disassembly box 51 is fixed, the disassembly box 51 is pushed into the interior of the fixing hoop 111 by means of a snap connection.

[0053] Compared with the related art, the device for effectively reducing energy consumption of a compressor provided by the present invention has the following beneficial effects:

[0054] The utility model provides a device for effectively reducing energy consumption of a compressor. A fixing assembly 11 is provided between a storage tank 10 and a disassembly box 51 to facilitate installation of the disassembly box 51 on the surface of the storage tank 10 .

[0055] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A device for effectively reducing energy consumption of a compressor, characterized in that: include: A compressor body and a storage tank, wherein one side of the compressor body is connected to a first connecting pipe, and one side of the first connecting pipe is connected to a delivery pipe; a second connecting pipe, the second connecting pipe being connected to one side of the storage tank, a disassembly assembly being provided between the delivery pipe and the second connecting pipe, the disassembly assembly comprising a disassembly box, a disassembly cover being provided on the top of the disassembly box, a disassembly sleeve being connected to the surface of the disassembly cover and the bottom of the disassembly box, a disassembly head being connected to the interior of the two disassembly sleeves, one end of the two disassembly heads being connected to one end of the delivery pipe and one end of the second connecting pipe, respectively; A movable component is arranged inside the disassembly box.

2. The device for effectively reducing energy consumption of a compressor according to claim 1, characterized in that: The movable assembly comprises a mounting frame, a movable rod is arranged inside the mounting frame, and a movable plug is connected to the bottom end of the movable rod.

3. The device for effectively reducing energy consumption of a compressor according to claim 2, characterized in that: A circular fixing block is sleeved on the surface of the movable plug, and the circular fixing block is connected to the interior of the disassembly box.

4. The device for effectively reducing energy consumption of a compressor according to claim 2, characterized in that: The top end of the movable rod is connected with a stopper, and the surface of the movable rod is sleeved with a spring.

5. The device for effectively reducing energy consumption of a compressor according to claim 1, characterized in that: One side of the second connecting pipe is connected to a connecting pipe. One end of the connecting pipe and the first connecting pipe are both provided with valves. One side of the two valves is connected to an air outlet pipe.

6. The device for effectively reducing energy consumption of a compressor according to claim 1, characterized in that: A fixing assembly is provided between the storage tank and the disassembly box. The fixing assembly comprises a fixing hoop. An anti-slip pad is adhered to the inner wall of the fixing hoop.

7. The device for effectively reducing energy consumption of a compressor according to claim 6, characterized in that: The left and right sides of the fixing hoop are both connected with L-shaped fixing rods, and one end of the L-shaped fixing rod is connected to the storage tank.

Citation Information

Patent Citations

  • Device for effectively reducing energy consumption for compressor

    CN212079582U