Automobile plastic part testing fixture
Through the gantry structure driven by electric guide rails and hydraulics, combined with laser rangefinder and measurement and analysis terminal equipment, the problem of low detection efficiency of automotive plastic parts inspection tools is solved, and fast and accurate wall thickness detection and quality control are achieved.
Patent Information
- Application Number
- CN202422631057.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The wall thickness detection efficiency of existing automotive plastic parts inspection tools is low, making it difficult to complete the inspection quickly, affecting production efficiency.
The gantry is driven by electric guide rails, combined with a hydraulic device and a laser rangefinder, the wall thickness is measured by measuring rollers and measuring rulers, and the data is recorded and analyzed by measuring and analyzing terminal equipment to issue an alarm prompt.
Fast and accurate wall thickness detection is achieved, manual intervention is reduced, detection efficiency is improved, and quality control is ensured through alarm prompts.
Smart Images

Figure CN223271847U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile inspection tools, in particular to an automobile plastic parts inspection tool. Background Art
[0002] The plasticization of automobiles is a major development trend in the international automobile manufacturing industry today. The current automotive market demand has shifted to lighter sports utility vehicles, minivans and other light vehicles, which will drive the development of automotive materials towards lighter weight.
[0003] In the production and use of plastic parts, ensuring uniform wall thickness is one of the key factors in the rational design of plastic parts, which is crucial to ensuring the quality of parts and the smooth progress of the processing.
[0004] At present, the wall thickness gauges of automotive plastic parts on the market generally use micrometers to detect the wall thickness of plastic parts. The micrometer is a length measuring instrument that converts general linear displacement (linear motion) into rotational motion of a pointer through gears or levers, and then reads the reading on the dial to obtain the wall thickness of the automotive plastic part. When testing longer plastic parts, the micrometer needs to be frequently driven by gears or levers to move, resulting in low detection efficiency and inability to quickly complete the wall thickness detection of automotive plastic parts. In view of this, an automotive plastic part inspection fixture is now proposed. Utility Model Content
[0005] (1) Technical problems solved
[0006] In view of the deficiencies in the prior art, the utility model provides a vehicle plastic parts inspection fixture, which solves the problem of low wall thickness inspection efficiency of the vehicle plastic parts inspection fixture.
[0007] (2) Technical solution
[0008] In order to achieve the above-mentioned purpose of improving the wall thickness detection efficiency of plastic parts inspection tools, the utility model provides the following technical solutions: an automobile plastic parts inspection tool, comprising a plastic parts inspection workbench, the upper surface of which is fixedly mounted two electric guide rails, and the outer surfaces of the two electric guide rails are provided with sliding sleeves with gantry frames;
[0009] Among them, a wall thickness measuring device is installed on the gantry, which includes two hydraulic presses, two hydraulic rods, two auxiliary pulleys, a fixed block, a measuring ruler, a ring, a spring, a measuring roller, an L-shaped vertical plate, a laser rangefinder and a measurement and analysis terminal equipment.
[0010] Preferably, the two hydraulic presses are fixedly mounted on opposite surfaces of the two vertical plates of the gantry, and the two hydraulic rods are slidably sleeved on the inner surfaces of the two hydraulic presses respectively;
[0011] The two auxiliary pulleys are respectively fixedly mounted on the opposite ends of the two hydraulic rods.
[0012] Preferably, the fixed block is fixedly mounted on the lower surface of the gantry horizontal plate, the measuring ruler is slidably sleeved on the inner surface of the fixed block, and the measuring ruler slides through the upper surface of the gantry horizontal plate;
[0013] Wherein, the measuring roller is fixedly installed at the lower end of the measuring ruler.
[0014] Preferably, the circular ring is fixedly sleeved on the outer surface of the measuring ruler, the spring is fixedly mounted on the upper surface of the circular ring, and the upper end of the spring is fixedly mounted in the inner wall of the gantry horizontal plate.
[0015] Preferably, the L-shaped vertical plate is fixedly mounted on the upper surface of the gantry horizontal plate, and the laser rangefinder is fixedly mounted on the lower surface of the L-shaped vertical plate horizontal plate.
[0016] Preferably, the measurement and analysis terminal device is fixedly mounted on the right surface of the gantry vertical plate.
[0017] (3) Beneficial effects
[0018] Compared with the prior art, the present invention provides a kind of automobile plastic parts inspection tool, which has the following beneficial effects:
[0019] 1. This automotive plastic parts inspection fixture uses an electric guide rail to drive the gantry with a sliding sleeve on the outer surface to move. The movement of the gantry drives the measuring roller to roll on the outer surface of the automotive plastic part. The continuous rolling can test the wall thickness change of the automotive plastic part. The laser rangefinder can also measure the distance between the laser rangefinder and the measuring ruler. The laser rangefinder transmits this information to the measurement and analysis terminal device to record the travel section. The measurement and analysis terminal device analyzes the data to see if it meets the variation range. If the wall thickness variation range of the plastic part is exceeded, an audible alarm will be issued to prompt the staff, making it easier to complete the wall thickness inspection of automotive plastic parts.
[0020] 2. This automotive plastic parts inspection fixture uses two hydraulic actuators to drive two hydraulic rods slidingly mounted on the inner surface to move toward opposite surfaces. The two hydraulic rods then drive two auxiliary rollers fixedly mounted on the opposite surfaces to move toward opposite surfaces to clamp the automotive plastic parts. This allows the automotive plastic parts to be kept below the auxiliary rollers for easy inspection and prevents them from shifting during inspection, making it more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the structure of an automobile plastic parts inspection fixture of the utility model;
[0022] Figure 2 This is a schematic diagram of the gantry structure of the utility model;
[0023] Figure 3 For this utility model Figure 2 A magnified view of the structure in the middle.
[0024] In the figure: 1. Plastic parts inspection workbench; 2. Electric guide rail; 3. Gantry; 4. Hydraulic machine; 5. Hydraulic rod; 6. Auxiliary pulley; 7. Fixed block; 8. Measuring ruler; 9. Ring; 10. Spring; 11. Measuring roller; 12. L-shaped vertical plate; 13. Laser rangefinder; 14. Measurement and analysis terminal equipment. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] See also Figure 1-3 The utility model provides a new technical solution: an automobile plastic parts inspection fixture, comprising a plastic parts inspection workbench 1, two electric guide rails 2 are fixedly installed on the upper surface of the plastic parts inspection workbench 1, and a gantry 3 is provided on the outer surface sliding sleeve of the two electric guide rails 2;
[0027] Among them, a wall thickness measuring device is provided on the gantry 3, which includes two hydraulic presses 4, two hydraulic rods 5, two auxiliary pulleys 6, a fixed block 7, a measuring ruler 8, a ring 9, a spring 10, a measuring roller 11, an L-shaped vertical plate 12, a laser rangefinder 13 and a measurement and analysis terminal device 14.
[0028] Furthermore, two hydraulic presses 4 are fixedly mounted on opposite surfaces of the two vertical plates of the gantry 3, and two hydraulic rods 5 are respectively slidably sleeved on the inner surfaces of the two hydraulic presses 4;
[0029] The two auxiliary pulleys 6 are respectively fixedly mounted on the opposite ends of the two hydraulic rods 5 .
[0030] Furthermore, the fixed block 7 is fixedly mounted on the lower surface of the horizontal plate of the gantry 3, and the measuring ruler 8 is slidably sleeved on the inner surface of the fixed block 7, and the measuring ruler 8 slides through the upper surface of the horizontal plate of the gantry 3;
[0031] The measuring roller 11 is fixedly mounted on the lower end of the measuring ruler 8 .
[0032] Furthermore, the ring 9 is fixedly sleeved on the outer surface of the measuring ruler 8 , the spring 10 is fixedly installed on the upper surface of the ring 9 , and the upper end of the spring 10 is fixedly installed in the inner wall of the horizontal plate of the gantry 3 .
[0033] Furthermore, the L-shaped vertical plate 12 is fixedly mounted on the upper surface of the horizontal plate of the gantry 3 , and the laser rangefinder 13 is fixedly mounted on the lower surface of the horizontal plate of the L-shaped vertical plate 12 .
[0034] Furthermore, the measurement and analysis terminal device 14 is fixedly mounted on the right surface of the vertical plate of the gantry 3;
[0035] When the automobile plastic parts inspection fixture is used, the automobile plastic parts to be inspected are placed on the upper surface of the plastic parts inspection workbench 1. At this time, the two hydraulic presses 4 are started. The two hydraulic presses 4 drive the hydraulic rods 5 with the sliding sleeve on the inner surface to move toward the opposite surface through operation. The two hydraulic rods 5 apply opposite thrust to the two auxiliary pulleys 6 fixedly installed at the opposite ends, so that they move toward the opposite surface and contact the surface of the automobile plastic parts. At the same time, the measuring roller 11 contacts the upper surface of the automobile plastic parts. At this time, the electric guide rail 2 is started to drive the gantry 3 with the sliding sleeve on the outer surface to move to the right. At this time, the measuring roller 11 moves to the right on the upper surface of the automobile plastic parts. When the measuring roller 11 passes the high convex part of the automobile plastic parts, the measuring roller 11 The wheel 11 applies an upward thrust to the measuring ruler 8 fixed on the upper surface, causing the measuring ruler 8 to move upward on the inner surface of the fixed block 7. At the same time, the measuring ruler 8 drives the circular ring 9 fixed on the outer surface to move upward. The circular ring 9 applies pressure to the spring 10 fixed on the upper surface, causing it to contract. At this time, the distance between the laser rangefinder 13 fixed on the lower surface of the horizontal plate of the L-shaped vertical plate 12 and the measuring ruler 8 is shortened, and the laser rangefinder 13 transmits this information to the electrically connected measurement and analysis terminal device 14 for recording the travel section. The measurement and analysis terminal device 14 analyzes the data to see if it meets the variation range. If it exceeds the wall thickness variation range of the plastic part, an audible alarm will be issued to prompt the staff;
[0036] This automotive plastic parts inspection fixture uses an electric guide rail 2 to drive a gantry 3, which is slidably mounted on the outer surface, to move. The movement of the gantry 3 drives a measuring roller 11 to roll on the outer surface of the automotive plastic part. Through continuous rolling, the wall thickness variation of the automotive plastic part can be tested. The distance between a laser rangefinder 13 and a measuring ruler 8 can be measured. The laser rangefinder 13 transmits this information to a measurement and analysis terminal device 14 for recording the travel distance. The measurement and analysis terminal device 14 analyzes whether the data conforms to the variation range. If the thickness variation range of the plastic part is exceeded, an audible alarm is sounded to alert the staff, making it easier to complete the wall thickness inspection of the automotive plastic part. In addition, the automotive plastic parts inspection fixture uses two hydraulic cylinders 4 to drive two hydraulic rods 5, which are slidably mounted on the inner surface, to move toward opposite surfaces. The two hydraulic rods 5 drive two auxiliary rollers 6, which are fixed on the opposite surfaces, to move toward opposite surfaces to clamp the automotive plastic part. This can keep the automotive plastic part below the auxiliary rollers 6 for easy inspection and prevent it from being offset during inspection, making it more convenient.
[0037] Working principle: When the automobile plastic parts inspection fixture is used, the automobile plastic parts to be inspected are placed on the upper surface of the plastic parts inspection workbench 1. At this time, the two hydraulic presses 4 are started. The two hydraulic presses 4 drive the hydraulic rods 5 with sliding sleeves on the inner surface to move toward the opposite surface through operation. The two hydraulic rods 5 apply opposite thrusts to the two auxiliary pulleys 6 fixed at the opposite ends, causing them to move toward the opposite surfaces and contact the surface of the automobile plastic parts. At the same time, the measuring roller 11 contacts the upper surface of the automobile plastic parts. At this time, the electric guide rail 2 is started to drive the gantry 3 with sliding sleeves on the outer surface to move to the right. At this time, the measuring roller 11 moves to the right on the upper surface of the automobile plastic parts. When the measuring roller 11 passes the high convex part of the automobile plastic parts, The measuring roller 11 applies an upward thrust to the measuring ruler 8 fixed on the upper surface, causing the measuring ruler 8 to move upward on the inner surface of the fixed block 7. At the same time, the measuring ruler 8 drives the circular ring 9 fixed on the outer surface to move upward. The circular ring 9 applies pressure to the spring 10 fixed on the upper surface, causing it to contract. At this time, the distance between the laser rangefinder 13 fixed on the lower surface of the horizontal plate of the L-shaped vertical plate 12 and the measuring ruler 8 is shortened, and the laser rangefinder 13 transmits this part of information to the electrically connected measurement and analysis terminal device 14 for recording this section of travel. The measurement and analysis terminal device 14 analyzes whether the data is in compliance with the variation range. If it exceeds the wall thickness variation range of the plastic part, an audible alarm will be issued to prompt the staff.
[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automobile plastic parts inspection tool, comprising a plastic parts inspection workbench (1), wherein two electric guide rails (2) are fixedly mounted on the upper surface of the plastic parts inspection workbench (1), and characterized in that: The outer surface sliding sleeves of the two electric guide rails (2) are provided with a gantry (3); A wall thickness measuring device is provided on the gantry (3), and the wall thickness measuring device comprises two hydraulic presses (4), two hydraulic rods (5), two auxiliary pulleys (6), a fixed block (7), a measuring ruler (8), a circular ring (9), a spring (10), a measuring roller (11), an L-shaped vertical plate (12), a laser rangefinder (13) and a measurement and analysis terminal device (14).
2. The automobile plastic parts inspection tool according to claim 1, characterized in that: The two hydraulic machines (4) are fixedly mounted on opposite surfaces of the two vertical plates of the gantry (3), and the two hydraulic rods (5) are respectively slidably sleeved on the inner surfaces of the two hydraulic machines (4); The two auxiliary pulleys (6) are respectively fixedly mounted on the opposite ends of the two hydraulic rods (5).
3. The automobile plastic parts inspection tool according to claim 1, characterized in that: The fixed block (7) is fixedly mounted on the lower surface of the horizontal plate of the gantry (3); the measuring ruler (8) is slidably sleeved on the inner surface of the fixed block (7); and the measuring ruler (8) slides through the upper surface of the horizontal plate of the gantry (3); Wherein, the measuring roller (11) is fixedly mounted on the lower end of the measuring ruler (8).
4. The automobile plastic parts inspection tool according to claim 1, characterized in that: The circular ring (9) is fixedly sleeved on the outer surface of the measuring ruler (8), the spring (10) is fixedly installed on the upper surface of the circular ring (9), and the upper end of the spring (10) is fixedly installed in the inner wall of the horizontal plate of the gantry (3).
5. The automobile plastic parts inspection tool according to claim 1, characterized in that: The L-shaped vertical plate (12) is fixedly mounted on the upper surface of the horizontal plate of the gantry (3), and the laser rangefinder (13) is fixedly mounted on the lower surface of the horizontal plate of the L-shaped vertical plate (12).
6. The automobile plastic parts inspection tool according to claim 1, characterized in that: The measurement and analysis terminal device (14) is fixedly mounted on the right surface of the vertical plate of the gantry (3).