Detection mechanism of power steering controller

By designing the detection mechanism of the power steering controller, the simulation components and stable components are used to simulate the steering pressure under different road conditions, the problem of inaccurate simulation of road conditions in the prior art is solved, and a more accurate detection effect is achieved.

CN223272186UActive Publication Date: 2025-08-26ZHEJIANG SHIBAO CO LTD
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Patent Information

Application Number
CN202422552267.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-26
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

In the prior art, when detecting the power steering controller, it is impossible to effectively simulate the influence of steering pressure under different road conditions, resulting in inaccurate detection results.

Method used

A detection mechanism of a power steering controller is designed, including simulation components, stabilizing components and steering angle detectors. The steering pressure is simulated by the pressure spring, the limiter and the linkage disc correct the steering wheel angle, and the distance measuring rod monitors the steering gap to achieve simulation of different road conditions.

Benefits of technology

Accurate simulation detection of the power steering controller under different road conditions is achieved, which improves the accuracy and practicality of the inspection, reduces the influence of the operator, and improves the comfort of the inspector.

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Abstract

The utility model discloses a detection mechanism of a power steering controller, which comprises a detection support, an electric slide rail is arranged in the detection support, the output end of the electric slide rail is fixedly connected with a base, the top of the base is fixedly connected with a seat, the inner wall of the detection support is slidably provided with a cross rod, and the cross rod is fixedly connected with the base. A stabilizing assembly is slidably mounted on the outer wall of the cross rod, a rotating disc is mounted on one side of the detection support, a mounting frame is fixedly connected to the top of the rotating disc, a push block is fixedly connected to the outer wall of the rotating disc, a distance measuring rod is slidably mounted on one side of the detection support, and a simulation assembly is mounted on the top of the detection support. The detection mechanism of the power steering controller provided by the utility model can simulate the steering angle of the steering wheel under the condition of road condition pressure, in addition, the plug pin penetrates through the push plate to the position of the limiting hole above the detection bracket, so that the flat road condition can be simulated, and the under-pressure state can be simulated by loosening the push plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of power steering controllers, in particular to a detection mechanism of a power steering controller. Background Art

[0002] In a utility model patent application, application publication number CN201220693934.4, filed on July 31, 2013, and entitled "Automotive Hydraulic Power Steering Gear Characteristic Analysis and Testing Device," a device for analyzing and testing automotive hydraulic power steering gear characteristics is disclosed. The device comprises a test chamber, within which a hydraulic power steering gear for testing is installed. The output racks on either side of the hydraulic power steering gear are connected to a hydraulic controller equipped with a tension and pressure sensor and a displacement sensor via a pair of loading linkages. A universal joint, coupling, angle sensor, torque sensor, gear reducer, and servo motor are connected to the input shaft of the hydraulic power steering gear. The input shaft of the hydraulic power steering gear is also connected to a fuel tank and power steering pump. The device tests power input, loading, and power steering, analyzing the relationship between the three. The collected data can then be analyzed using a visual interface (VB) to determine the performance and reliability of the hydraulic power steering gear. The device is simple, easy to operate, and highly sensitive.

[0003] In the prior art including the above-mentioned patents, angle detection is performed using an angle detector. However, during the detection process, steering is generally monitored on a flat road condition simulating a pressure-free situation. Under different road conditions, steering pressure has different effects on the steering of the power steering controller. Therefore, it is necessary to design a detection mechanism for the power steering controller that can simulate steering pressure. Utility Model Content

[0004] The purpose of the utility model is to provide a detection mechanism for a power steering controller to solve the problem of facilitating the simulation of road conditions proposed in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a detection mechanism of a power steering controller, comprising a detection bracket, an electric slide rail is installed inside the detection bracket, the output end of the electric slide rail is fixedly connected to a base, the top of the base is fixedly connected to a seat, a cross bar is slidably installed on the inner wall of the detection bracket, a stabilizing component is slidably installed on the outer wall of the cross bar, a turntable is installed on one side of the detection bracket, the top of the turntable is fixedly connected to a mounting frame, the outer wall of the turntable is fixedly connected to a push block, a ranging rod is slidably installed on one side of the detection bracket, and an analog component is installed on the top of the detection bracket.

[0006] Furthermore, the interior of the stabilization component includes a limiter, a limit block, a movable bracket, an electric push rod, a connecting rod, a limit cover, a linkage disk and a steering angle detector. The outer wall of the cross bar is provided with a limiter, the outer wall of the limiter is fixedly connected to the limit block, the outer wall rotating shaft of the limit block is connected to the movable bracket, one end of the movable bracket is fixedly connected to the electric push rod, the output end rotating shaft of the electric push rod is connected to the connecting rod, the other end of the connecting rod is fixedly connected to the limit cover, the inner wall of the limit cover is slidably installed with a linkage disk, and the top of the linkage disk is fixedly connected to the steering angle detector.

[0007] Furthermore, the limiter is divided into a sleeve and a bolt, and the groove of the limit block has an inclined angle with the detection bracket, and the movable bracket and the electric push rod are perpendicular to each other.

[0008] Furthermore, the diameter of the limit cover increases from top to bottom, the bottom of the linkage disk is set as a suction cup, the outer wall of the limit cover is provided with a scale, and grooves are symmetrically provided on both sides of the return position of the linkage disk.

[0009] Furthermore, the interior of the simulation component includes a pressure spring, a push plate and a latch. The inner wall of the detection bracket is fixedly connected to the pressure spring, the other end of the pressure spring is fixedly connected to the push plate, and a latch is provided on one side of the push plate.

[0010] Furthermore, a limit hole is provided on the top of the detection bracket, and the latch corresponds to the limit hole, and the simulation components are located on both sides of the turntable.

[0011] Furthermore, the ranging rod is located in front of the push block, and several push blocks correspond to the ranging rod, and the ranging rod slides along the slot on one side of the detection bracket, and the top of the mounting frame is provided with a bolt and a sleeve.

[0012] Compared with the prior art, the beneficial effects of the present invention are: the detection mechanism of the power steering controller is reasonable and has the following advantages:

[0013] (1) By setting up a simulation component on the detection bracket, a pressure spring is used to simulate the steering pressure encountered by the steering wheel during the left and right steering process, thereby simulating the steering angle of the steering wheel with or without road pressure. In addition, the pin is passed through the push plate to the position of the limit hole above the detection bracket to simulate a flat road condition. Release the push plate to simulate the pressure state, making the device more practical;

[0014] (2) The main frame of the power controller is stabilized and limited by the stabilizing component. During the detection process, the steering angle is monitored by the steering angle detector. At the same time, the position is corrected by the scale on the outer wall of the limit cover and the groove on the linkage plate. The left and right rotation angle deviation of the steering wheel can be intuitively displayed. At the same time, when the steering wheel is turned, the steering wheel is driven to steer. The steering gear is connected to the mounting frame, and the steering angle is simulated by the turntable. The push block is rotated by the rotation, and the distance measuring rod is extrapolated. By monitoring the extended length of the distance measuring rod, the left and right steering difference is observed, and thus adjustments can be made;

[0015] (3) Both the seat and the stabilization components can be adjusted in position. During the inspection process, the inspection mechanism can be adjusted according to the user's habits, so as to improve the comfort of the inspector and reduce the impact of human operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram showing the structure of the distance measuring rod and the push block of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the stabilizing component of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the limit cover and linkage disk of the utility model

[0020] Figure 5 For this utility model Figure 1 A local enlarged schematic diagram of point A is shown.

[0021] In the figure: 1. Detection bracket; 2. Electric slide rail; 3. Base; 4. Seat; 5. Crossbar; 6. Stabilization component; 601. Limiter; 602. Limit block; 603. Movable bracket; 604. Electric push rod; 605. Connecting rod; 606. Limit cover; 607. Linkage plate; 608. Steering angle detector; 7. Turntable; 8. Mounting frame; 9. Push block; 10. Distance measuring rod; 11. Simulation component; 1101. Pressure spring; 1102. Push plate; 1103. Latch. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-5 , a technical solution provided by the utility model:

[0024] Example 1:

[0025] A detection mechanism for a power steering controller includes a detection bracket 1, an electric slide rail 2 is installed inside the detection bracket 1, the output end of the electric slide rail 2 is fixedly connected to a base 3, the top of the base 3 is fixedly connected to a seat 4, a cross bar 5 is slidably installed on the inner wall of the detection bracket 1, a stabilizing component 6 is slidably installed on the outer wall of the cross bar 5, a turntable 7 is installed on one side of the detection bracket 1, a mounting frame 8 is fixedly connected to the top of the turntable 7, a push block 9 is fixedly connected to the outer wall of the turntable 7, a ranging rod 10 is slidably installed on one side of the detection bracket 1, and a simulation component 11 is installed on the top of the detection bracket 1.

[0026] The above structure uses the simulation component 11 on the detection bracket 1 and the pressure spring 1101 to simulate the steering pressure encountered by the steering wheel during the left and right steering process, thereby simulating the steering angle of the steering wheel with or without road pressure. In addition, the pin 1103 is passed through the push plate 1102 to the position of the limit hole above the detection bracket 1 to simulate flat road conditions. Release the push plate 1102 to simulate the pressure state, making the device more practical.

[0027] Furthermore, the interior of the stabilization component 6 includes a limiter 601, a limit block 602, a movable bracket 603, an electric push rod 604, a connecting rod 605, a limit cover 606, a linkage disk 607 and a steering angle detector 608. The outer wall of the cross bar 5 is provided with a limiter 601, the outer wall of the limiter 601 is fixedly connected to the limit block 602, the outer wall rotation shaft of the limit block 602 is connected to the movable bracket 603, one end of the movable bracket 603 is fixedly connected to the electric push rod 604, the output end rotation shaft of the electric push rod 604 is connected to the connecting rod 605, the other end of the connecting rod 605 is fixedly connected to the limit cover 606, the inner wall of the limit cover 606 is slidably installed with a linkage disk 607, and the top of the linkage disk 607 is fixedly connected to the steering angle detector 608.

[0028] The above structure stabilizes and limits the main frame of the power controller through the stabilizing component 6. During the detection process, the steering angle is monitored by the steering angle detector 608, and the position is corrected by the scale on the outer wall of the limit cover 606 and the groove on the linkage plate 607, which can intuitively show the left and right rotation angle deviation of the steering wheel.

[0029] Furthermore, the limiter 601 is divided into a sleeve and a bolt, and the groove of the limit block 602 has an inclined angle with the detection bracket 1, the movable bracket 603 and the electric push rod 604 are perpendicular to each other, the diameter of the limit cover 606 expands from top to bottom, the bottom of the linkage disk 607 is set as a suction cup, the outer wall of the limit cover 606 is set with a scale, and grooves are symmetrically set on both sides of the return position of the linkage disk 607.

[0030] The above structure can fix the steering wheel through the suction cup, and it can rotate normally during the detection process.

[0031] Furthermore, the interior of the simulation component 11 includes a pressure spring 1101, a push plate 1102 and a latch 1103. The inner wall of the detection bracket 1 is fixedly connected to the pressure spring 1101, and the other end of the pressure spring 1101 is fixedly connected to the push plate 1102. A latch 1103 is provided on one side of the push plate 1102. A limiting hole is provided on the top of the detection bracket 1, and the latch 1103 corresponds to the limiting hole. The simulation component 11 is located on both sides of the turntable 7.

[0032] The above structure can simulate the steering pressure of road conditions in two different states through the limitation of the latch 1103.

[0033] Furthermore, the ranging rod 10 is located in front of the push block 9, and several push blocks 9 correspond to the ranging rod 10, and the ranging rod 10 slides along the slot on one side of the detection bracket 1, and the top of the mounting frame 8 is provided with a bolt and a sleeve.

[0034] The above structure drives the push block 9 to rotate by rotating, and pushes the ranging rod 10 outward. By monitoring the extended length of the ranging rod 10 and observing the left and right steering difference, adjustment can be made.

[0035] Working principle: When in use, first, the seat 4 and the stabilizing component 6 can both be adjusted in position. The electric slide rail 2 can drive the seat 4 to adjust its front and rear position. The detection mechanism can be adjusted according to the user's habits during the detection process to reduce the impact of human operation. The stabilizing component 6 is provided to stabilize the position of the steering frame at the bottom of the power steering controller, and the limiter 601 is used to limit the steering column at the bottom of the steering wheel. The limit cover 606 is aligned with the steering wheel and buckled. The internal suction cup of the linkage plate 607 is used to fix it. While keeping the bottom stable, the steering wheel can be rotated normally.

[0036] Secondly, during the detection process, the steering angle is monitored using the steering angle detector 608, and the position is corrected using the scale on the outer wall of the limit cover 606 and the groove on the linkage plate 607. This can intuitively show the left and right rotation angle deviation of the steering wheel. At the same time, when the steering wheel rotates, the steering wheel is driven to steer. The steering gear is connected to the mounting frame 8, and the steering angle is simulated using the turntable 7. The push block 9 is rotated by rotation, and the distance measuring rod 10 is extrapolated. By monitoring the extended length of the distance measuring rod 10, the left and right steering difference is observed, and adjustments can be made.

[0037] Finally, the simulation component 11 set on the detection bracket 1 uses a pressure spring 1101 to simulate the steering pressure encountered by the steering wheel during left and right steering, thereby simulating the steering angle of the steering wheel with or without road pressure. In addition, the pin 1103 is passed through the push plate 1102 to the position of the limit hole above the detection bracket 1 to simulate flat road conditions. Loosening the push plate 1102 can simulate the pressure state, making the device more practical.

[0038] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A detection mechanism for a power steering controller, comprising a detection bracket (1), characterized in that: An electric slide rail (2) is installed inside the detection bracket (1), an output end of the electric slide rail (2) is fixedly connected to a base (3), a top of the base (3) is fixedly connected to a seat (4), a cross bar (5) is slidably installed on the inner wall of the detection bracket (1), a stabilizing component (6) is slidably installed on the outer wall of the cross bar (5), a turntable (7) is installed on one side of the detection bracket (1), a mounting frame (8) is fixedly connected to the top of the turntable (7), a push block (9) is fixedly connected to the outer wall of the turntable (7), a distance measuring rod (10) is slidably installed on one side of the detection bracket (1), and a simulation component (11) is installed on the top of the detection bracket (1).

2. The detection mechanism of a power steering controller according to claim 1, characterized in that: The interior of the stabilizing assembly (6) comprises a limiter (601), a limit block (602), a movable bracket (603), an electric push rod (604), a connecting rod (605), a limit cover (606), a linkage disk (607) and a steering angle detector (608). The outer wall of the cross bar (5) is provided with a limiter (601), the outer wall of the limiter (601) is fixedly connected to the limit block (602), the outer wall rotation shaft of the limit block (602) is connected to the movable bracket (603), one end of the movable bracket (603) is fixedly connected to the electric push rod (604), the output end rotation shaft of the electric push rod (604) is connected to the connecting rod (605), the other end of the connecting rod (605) is fixedly connected to the limit cover (606), the inner wall of the limit cover (606) is slidably mounted with a linkage disk (607), and the top of the linkage disk (607) is fixedly connected to the steering angle detector (608).

3. The detection mechanism of a power steering controller according to claim 2, characterized in that: The limiter (601) is divided into a sleeve and a bolt, and the groove of the limit block (602) has an inclined angle with the detection bracket (1), and the movable bracket (603) and the electric push rod (604) are perpendicular to each other.

4. The detection mechanism of a power steering controller according to claim 2, characterized in that: The diameter of the limiting cover (606) increases from top to bottom, the bottom of the linkage disk (607) is provided with a suction cup, the outer wall of the limiting cover (606) is provided with a scale, and grooves are symmetrically provided on both sides of the return position of the linkage disk (607).

5. The detection mechanism of a power steering controller according to claim 1, characterized in that: The interior of the simulation component (11) includes a pressure spring (1101), a push plate (1102) and a latch (1103); the inner wall of the detection bracket (1) is fixedly connected to the pressure spring (1101); the other end of the pressure spring (1101) is fixedly connected to the push plate (1102); and a latch (1103) is provided on one side of the push plate (1102).

6. The detection mechanism of a power steering controller according to claim 5, characterized in that: A limit hole is provided on the top of the detection bracket (1), and the latch (1103) corresponds to the limit hole. The simulation components (11) are located on both sides of the turntable (7).

7. The detection mechanism of a power steering controller according to claim 1, characterized in that: The distance measuring rod (10) is located in front of the push block (9), and a plurality of push blocks (9) correspond to the distance measuring rod (10), and the distance measuring rod (10) slides along a slot on one side of the detection bracket (1), and a bolt and a sleeve are provided on the top of the mounting frame (8).

Citation Information

Patent Citations

  • Characteristic analysis and detection apparatus for automobile hydraulic power steering gear

    CN203101068U