Puncture testing device for motorcycle helmet processing
By designing a puncture testing device for motorcycle helmet processing with inner clamping components and drive components, the problems of low efficiency and high cost of single-group helmet detection in the prior art are solved, and efficient detection and cost reduction of multiple helmets are achieved.
Patent Information
- Application Number
- CN202422461324.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-12
AI Technical Summary
The existing puncture testing machine for motorcycle helmet processing can only be tested for a single group of helmets, which is inefficient and uses hydraulic push rod clamping to cause high device cost.
A puncture testing device for motorcycle helmet processing including an inner clamp assembly and a drive assembly is designed. The inner clamp assembly realizes flexible clamping of multiple helmets through multiple sets of L-shaped rods and cross-base blocks. The drive assembly provides stable support and driving force through worm gear transmission, and combines an electromagnetic drive mechanism to achieve efficient puncture testing of multiple helmets.
Efficient clamping and puncture testing of multiple motorcycle helmets is achieved, which improves detection efficiency and reduces the overall cost of the device.
Smart Images

Figure CN223272338U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of helmet processing and detection, in particular to a puncture test device for motorcycle helmet processing. Background Art
[0002] With the increasing popularity of transportation and the growing emphasis on road safety, motorcycle helmets, as essential head protection for riders, are attracting increasing attention for their safety performance. In the event of an accident, motorcycle helmets must withstand impact forces and puncture risks from various directions. Therefore, their puncture resistance is a key indicator of helmet safety performance.
[0003] The reference patent is titled "A Puncture Tester for Helmet Processing" (publication number CN220490602U), and includes a testing device, which includes a support platform, a rubber base, a test platform, a telescopic motor, a hydraulic push rod, an extrusion platform, a puncture head, a heating plate, a fixed motor, a fixed hydraulic rod, a fixed plate, a sponge layer, and a shielding plate. The test platform is mounted on the top of the support platform, the telescopic motor is mounted on the front of the top of the test platform, the hydraulic push rod is mounted on the bottom of the telescopic motor, the extrusion platform is mounted on the bottom of the hydraulic push rod, the puncture head is mounted on the bottom of the extrusion platform, the heating plate is mounted on the front of the test platform, the fixed motor is mounted on the top of the support platform, the fixed hydraulic rod is mounted on the side of the fixed motor, and the fixed plate is mounted on the side of the fixed hydraulic rod. The puncture tester for helmet processing improves its overall practicality by installing a testing structure on the top of the support platform, and improves the functionality of the entire device by installing a fixed structure on the top of the support platform.
[0004] The above patent can only perform real-time detection on a single set of helmets. After the detection is completed, the original fixed helmets need to be removed, which is inefficient. In addition, the helmets are clamped by hydraulic push rods, which leads to a high overall cost of the device. Therefore, the present utility model provides a puncture test device for motorcycle helmet processing. Utility Model Content
[0005] In response to the shortcomings of the existing technology, the utility model provides a puncture test device for motorcycle helmet processing, which solves the problem that the puncture test machines previously used for helmet processing mostly perform real-time detection on a single group of helmets. After the detection is completed, the original fixed helmets need to be removed, which is inefficient. In addition, the helmets are clamped by hydraulic push rods, which leads to a high overall cost of the device.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A puncture test device for motorcycle helmet processing, comprising a base, a fixing mechanism provided on the base, and the fixing mechanism comprising:
[0007] An inner clamp assembly is provided on the upper portion of the base, and includes four groups of L-shaped rods fixedly mounted on the upper end of the base, wherein the four groups of L-shaped rods are provided with slide grooves, and a first slider is horizontally slidably mounted inside the slide grooves, a connecting block is fixed to the lower end of the first slider, and one end of the connecting block is rotatably connected to the connecting rod, and the other end of the connecting rod is rotatably connected to the cross base block;
[0008] The driving assembly is arranged in the inner cavity of the base and is used to drive the cross base block to move up and down.
[0009] Preferably, the driving assembly includes a rotary rod rotatably mounted inside the base, and a plurality of worm gears are welded to the rotary rod.
[0010] Preferably, a rotating shaft is rotatably provided inside the base, and the rotating shaft passes through the cross base block and is screwed thereto, and a worm wheel meshing with the worm is welded on the rotating shaft.
[0011] Preferably, a base is fixed to the lower end of the base, and a door-shaped frame is fixed to the upper end of the base. A power box is fixedly installed on the top of the door-shaped frame, and an iron core is fixedly installed on the lower end of the door-shaped frame. A coil is wound around the outside of the iron core for electrical connection with the power box.
[0012] Preferably, a magnetic plate is provided at the lower end of the iron core, and several groups of puncture rods are fixedly installed at the lower end of the magnetic plate. Second sliders are fixed at both ends of the magnetic plate, and the second sliders slide up and down along the vertical slide grooves provided on the door frame.
[0013] Preferably, an inner clamping rod is fixed to the top end of each of the first sliders, and the cross-sections of the first slider and the second slider are both T-shaped structures.
[0014] Beneficial effects
[0015] The utility model provides a puncture test device for motorcycle helmet processing. Compared with the existing technology, it has the following advantages:
[0016] (1) The puncture test device for processing motorcycle helmets is designed with an inner clamping assembly. Since the rotating shaft is screwed to the cross base block, according to the principle of screw transmission, the rotation of the rotating shaft will be converted into the up and down movement of the cross base block. The sliding groove design on the L-shaped rod allows the first slider to slide freely in the horizontal direction, so that the connecting block can drive the connecting rod to move, thereby allowing multiple groups of inner clamping rods to extend outward, and then complete the external support clamping on the inside of the motorcycle helmet. This design can flexibly adjust the position to accommodate the clamping of helmets of different sizes. Since there are multiple groups of inner clamping assemblies, multiple motorcycle helmets can be clamped at the same time, and then cooperate with the puncture test tool above to perform efficient testing.
[0017] (2) The puncture test device for processing motorcycle helmets has a driving component designed in which four groups of L-shaped rods are fixedly installed on the upper end of the base, providing a stable support structure for the entire inner clamp component. When the helmet needs to be punctured, the rotating rod is manually rotated to rotate inside the base, driving the worm welded on it to rotate. At the same time, the worm wheel engaged with the worm wheel rotates accordingly. The worm wheel is welded to the rotating shaft, so the rotating shaft also starts to rotate, which can provide driving force for multiple groups of inner clamp components at the same time. It is simple and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the three-dimensional appearance of the utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of the base of the utility model;
[0020] Figure 3 This is a schematic diagram of the fixing mechanism structure of the utility model;
[0021] Figure 4 This is a schematic diagram of the puncture structure of the present utility model.
[0022] In the figure: 1-base, 2-fixing mechanism, 21-inner clamping assembly, 211-L-shaped rod, 212-first slider, 213-connecting block, 214-cross base block, 215-connecting rod, 216-inner clamping rod, 22-driving assembly, 221-rotating rod, 222-worm, 223-rotating shaft, 224-worm gear, 3-base, 4-gantry, 5-power box, 6-iron core, 7-coil, 8-magnetic plate, 9-puncture rod, 10-second slider. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-4The utility model provides a technical solution: a puncture test device for motorcycle helmet processing, comprising a base 1, a fixing mechanism 2 is provided on the base 1, and the fixing mechanism 2 includes: an inner clamping assembly 21, which is arranged on the upper part of the base 1, and includes four groups of L-shaped rods 211 fixedly installed on the upper end of the base 1, and a slide groove is provided on the four groups of L-shaped rods 211, and a first slider 212 is horizontally slidably installed on the inner side of the slide groove, a connecting block 213 is fixed to the lower end of the first slider 212, and one end of the connecting block 213 is rotatably connected to a connecting rod 215, and the other end of the connecting rod 215 is rotatably connected to a cross base block 214; a driving assembly 22, which is arranged in the internal cavity of the base 1 and is used to drive the cross base block 214 to move up and down, an inner clamping rod 216 is fixed to the top of the first slider 212, and the cross-sections of the first slider 212 and the second slider 10 are both T-shaped structures.
[0025] In this embodiment, the driving assembly 22 includes a rotating rod 221 rotatably mounted inside the base 1, and several groups of worms 222 are welded on the rotating rod 221. A rotating shaft 223 is rotatably arranged inside the base 1, and the rotating shaft 223 passes through the cross base block 214 and is threadedly screwed thereto, and a worm wheel 224 meshing with the worm 222 is welded on the rotating shaft 223; the rotating rod 221 is rotated to rotate inside the base 1, driving the worm 222 welded thereon to rotate, and the worm wheel 224 meshing with the worm 222 rotates accordingly, and the worm wheel 224 is welded on the rotating shaft 223, so the rotating shaft 223 also starts to rotate. Since the rotating shaft 223 is threadedly screwed to the cross base block 214, according to the principle of thread transmission, the rotation of the rotating shaft 223 will be converted into the up and down movement of the cross base block 214.
[0026] When the power switch is turned off, the magnetic plate 8 falls down from a height, and the second sliders 10 at both ends of the magnetic plate 8 slide up and down along the vertical slide groove provided on the gate frame 4.
[0027] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0028] During operation, first, four groups of L-shaped rods 211 are fixedly installed on the upper end of the base 1 to provide a stable support structure for the entire inner clamp assembly. When the helmet needs to be punctured, the rotating rod 221 is manually rotated to rotate inside the base 1, driving the worm 222 welded thereon to rotate. At the same time, the worm wheel 224 engaged with the worm 222 rotates accordingly. The worm wheel 224 is welded to the rotating shaft 223, so the rotating shaft 223 also starts to rotate. Since the rotating shaft 223 is threadedly connected to the cross base block 214, according to the principle of thread transmission, the rotation of the rotating shaft 223 will be converted into the up and down movement of the cross base block 214. The sliding groove design on the L-shaped rod 211 allows the first slider 212 to slide freely in the horizontal direction, so that the connecting block 213 can drive the connecting rod 215 to move, thereby Multiple groups of inner clamping rods 216 extend outward, and then complete the external support clamping on the inner side of the motorcycle helmet. This design can flexibly adjust the position to adapt to the clamping of helmets of different sizes; the device also includes an electromagnetic drive mechanism for controlling the up and down movement of the puncture rod. The power box 5 provides electrical energy to the coil 7. When the coil 7 is energized, a magnetic field will be generated around it, which will in turn generate a magnetic force on the iron core 6. Since a magnetic plate 8 is provided at the lower end of the iron core 6, the magnetic plate 8 is fixed by the magnetic force of the iron core 6. When the power switch is disconnected, the magnetic plate 8 falls from a high place, and the second sliders 10 at both ends of the magnetic plate 8 slide up and down along the vertical slide grooves provided on the door frame 4. This design ensures the stability and accuracy of the magnetic plate 8 and the puncture rod 9 during the descent, and then completes the puncture test of the motorcycle helmet.
[0029] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A puncture test device for motorcycle helmet processing, comprising a base (1), characterized in that: The base (1) is provided with a fixing mechanism (2), and the fixing mechanism (2) comprises: An inner clamp assembly (21) is arranged on the upper part of the base (1), and includes four groups of L-shaped rods (211) fixedly mounted on the upper end of the base (1), wherein the four groups of L-shaped rods (211) are provided with sliding grooves, and a first slider (212) is horizontally slidably mounted on the inner side of the sliding grooves, a connecting block (213) is fixed to the lower end of the first slider (212), and one end of the connecting block (213) is rotatably connected to a connecting rod (215), and the other end of the connecting rod (215) is rotatably connected to a cross base block (214); The driving assembly (22) is arranged in the inner cavity of the base (1) and is used to drive the cross base block (214) to move up and down.
2. The puncture test device for motorcycle helmet processing according to claim 1, characterized in that: The driving assembly (22) comprises a rotary rod (221) rotatably mounted inside the base (1), and a plurality of groups of worm gears (222) are welded to the rotary rod (221).
3. The puncture test device for motorcycle helmet processing according to claim 1, characterized in that: A rotating shaft (223) is rotatably provided inside the base (1), and the rotating shaft (223) passes through the cross base block (214) and is screw-connected thereto. A worm wheel (224) meshing with the worm (222) is welded on the rotating shaft (223).
4. The puncture test device for motorcycle helmet processing according to claim 1, characterized in that: A base (3) is fixed to the lower end of the base (1), and a door frame (4) is fixed to the upper end of the base (3). A power box (5) is fixedly installed on the top of the door frame (4), and an iron core (6) is fixedly installed on the lower end of the door frame (4). A coil (7) is wound around the outside of the iron core (6) and is electrically connected to the power box (5).
5. The puncture test device for motorcycle helmet processing according to claim 4, characterized in that: The lower end of the iron core (6) is provided with a magnetic plate (8), and a plurality of groups of puncture rods (9) are fixedly installed on the lower end of the magnetic plate (8). Second sliders (10) are fixed at both ends of the magnetic plate (8), and the second sliders (10) slide up and down along the vertical slide grooves provided on the door frame (4).
6. The puncture test device for motorcycle helmet processing according to claim 5, characterized in that: An inner clamping rod (216) is fixed to the top of each of the first sliders (212), and the cross-sections of the first slider (212) and the second slider (10) are both T-shaped structures.
Citation Information
Patent Citations
Puncture testing machine for helmet processing
CN220490602U