Tool for achieving SHD rapid inspection of residual cutting fluid in hole
By designing a tooling that includes a base, lighting components and support bracket, the problem of difficult to inspect the residual cutting fluid in the hole after drilling of SHD parts is solved, and a convenient and intuitive inspection method is achieved, which improves production efficiency and safety.
Patent Information
- Application Number
- CN202422159716.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-04
AI Technical Summary
In the prior art, it is difficult to quickly and effectively inspect the residual cutting fluid in the hole after drilling of SHD parts, resulting in inconvenient inspection, low safety, low production efficiency and easy to cause corrosion and scrapping of parts.
A tooling is designed, including a base, lighting components and a support bracket. The LED lights are used to illuminate the surface and inside the holes of the parts. The support bracket supports the parts by supporting vertical plates and inclined plates, and is equipped with pads and limit plates for easy observation and prevention of bumps.
It realizes intuitive and convenient inspection of the surface and holes of the parts, improves production efficiency, reduces the risk of bumps, ensures safety, and promotes the smooth flow of cutting fluid.
Smart Images

Figure CN223272429U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical processing, in particular to a tool for realizing SHD rapid inspection of residual cutting fluid in a hole. Background Art
[0002] After drilling a SHD part, the remaining cutting fluid must be removed and the hole must be inspected. In practice, workers lift the part and look toward a light source to observe the hole. This prevents them from quickly and comfortably inspecting the part. This inconvenient and unsafe method is prone to collisions and fatigue, impacting production efficiency. If the part remains in the hole and cannot be removed promptly, the fluid can corrode the part, causing it to become scrapped. Therefore, a new technical solution is urgently needed to address at least one of these issues. Summary of the Invention
[0003] The utility model aims to provide a tool for realizing SHD rapid inspection of residual cutting fluid in a hole. The irradiation component illuminates the part, and the staff observes the surface of the part and the situation inside the hole. The inspection method is intuitive and convenient, easy for the staff to operate, and improves production efficiency.
[0004] In order to achieve the above technical objectives and meet the above technical requirements, the technical solution adopted by the present invention is: a tool for realizing SHD rapid inspection of residual cutting fluid in the hole, characterized in that it includes a base, a lighting component arranged on the base for illuminating the parts, and a support bracket fixedly arranged on the upper side of the base for supporting the parts.
[0005] As a preferred technical solution, the support bracket includes a support vertical plate vertically arranged on the base, and a support inclined plate obliquely arranged on the support vertical plate for supporting the parts.
[0006] As a preferred technical solution, the lighting assembly includes a hose, a lampshade arranged at one end of the hose, and an LED lamp arranged in the lampshade.
[0007] As a preferred technical solution, a limiting plate is vertically provided at the bottom end of the supporting inclined plate.
[0008] As a preferred technical solution, the supporting inclined plate is provided with a cushion.
[0009] As a preferred technical solution, a plurality of serrations are provided on the side of the cushion facing away from the supporting inclined plate.
[0010] As a preferred technical solution, two fixing plates are respectively provided on both sides of the base, and the fixing plates are provided with fixing holes passing through them in the vertical direction.
[0011] As a preferred technical solution, a limiting groove is provided at the connection between the supporting inclined plate and the limiting plate.
[0012] As a preferred technical solution, the material of the soft pad is rubber.
[0013] As a preferred technical solution, the material of the hose is stainless steel, and the material of the base and the supporting bracket is AL6061T6 aluminum plate.
[0014] The beneficial effects of the utility model are:
[0015] 1) Irradiation components irradiate parts, and workers observe the surface of parts and the conditions inside the holes. The inspection method is intuitive and convenient, easy for workers to operate, and improves production efficiency;
[0016] 2) The support bracket has good support effect, and the inclined support ramp is easy for cutting fluid to flow out;
[0017] 3) The LED light source is bright, and the hose can facilitate the adjustment of the LED light's irradiation angle, making it easier for workers to check the conditions inside the hole and the parts;
[0018] 4) The limiting plate limits the parts;
[0019] 5) The soft pad can prevent parts from being damaged, and the serrated part has an anti-slip effect when in contact with the parts;
[0020] 6) After the part is lifted, the part is placed in the limit groove to limit the part;
[0021] 7) AL6061T6 aluminum plate is light in weight and high in strength. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a structural diagram of a tool provided by an embodiment of the present utility model;
[0023] Figure 2 This is a top view of a tool provided by one embodiment of the utility model;
[0024] Figure 3 yes Figure 2 AA section view;
[0025] Figure 4 This is a working diagram of a tool provided by an embodiment of the utility model;
[0026] Figure 5 This is another working diagram of the tooling provided by one embodiment of the utility model.
[0027] exist Figure 1-Figure 5Among them, 1. base; 101. fixing plate; 1011. fixing hole; 2. lighting component; 201. hose; 202. lampshade; 3. support bracket; 301. support vertical plate; 302. support inclined plate; 303. limit plate; 304. limit groove; 4. cushion; 401. serrated part; 5. parts. DETAILED DESCRIPTION
[0028] The present invention will be further described below in conjunction with the accompanying drawings.
[0029] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "head", "tail", "top", "bottom", "left", "right", "front", "back", "inside", "outside" and the like appear to indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, they are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0030] See also Figure 1-Figure 5 An embodiment of the utility model provides a tool for realizing SHD rapid inspection of residual cutting fluid in a hole, comprising a base 1, a lighting component 2 arranged on the base 1 for illuminating a part 5, and a support bracket 3 fixedly arranged on the upper side of the base 1 for supporting the part 5. The lighting component illuminates the part 5, and a worker observes the surface of the part 5 and the situation inside the hole. The inspection method is intuitive and convenient, easy for the worker to operate, and improves production efficiency.
[0031] like Figure 1-Figure 5 As shown, the support bracket 3 includes a support vertical plate 301 vertically arranged on the base 1 and a support inclined plate 302 inclined on the support vertical plate 301 for supporting the part 5. The support bracket 3 has a good supporting effect, and the inclined support inclined plate 302 is easy for the cutting fluid to flow out.
[0032] like Figure 1-Figure 5 As shown, the lighting assembly 2 includes a hose 201, a lampshade 202 arranged at one end of the hose 201, and an LED lamp arranged in the lampshade 202. The wires of the LED lamp are passed through the hose 201. The specific structure is not repeated here. The light source of the LED lamp is bright, and the hose 201 can facilitate the LED lamp to adjust the illumination angle, so that the staff can check the situation in the hole and the situation of the part 5.
[0033] like Figure 1-Figure 5As shown, a limiting plate 303 is vertically provided at the bottom end of the supporting inclined plate 302 , and the limiting plate 303 limits the part 5 .
[0034] like Figure 1-Figure 5 As shown, the supporting inclined plate 302 is provided with a soft pad 4, which can prevent the part 5 from being damaged. Specifically, the material of the soft pad 4 is rubber. The part 5 is placed on the soft pad 4, and the residual cutting fluid in the hole is cleared with an air gun.
[0035] like Figure 1-Figure 5 As shown, the cushion 4 is provided with a plurality of serrations 401 on the side away from the supporting inclined plate 302 , and the serrations 401 have an anti-slip effect when in contact with the part 5 .
[0036] like Figure 1-Figure 5 As shown, two fixing plates 101 are respectively provided on both sides of the base 1. The fixing plates 101 are provided with fixing holes 1011 passing through the fixing plates 101 in the vertical direction. The fixing plates 101 facilitate the installation of the base 1 on the machining table.
[0037] like Figure 1-Figure 5 As shown, a limiting groove 304 is provided at the connection between the supporting inclined plate 302 and the limiting plate 303 to lift up the part 5, and the limiting groove 304 limits the part 5.
[0038] like Figure 1-Figure 5 As shown, the material of the hose 201 is stainless steel, and the material of the base 1 and the supporting bracket 3 is AL6061T6 aluminum plate, which is light in weight and high in strength.
[0039] The above embodiments are merely descriptions for the purpose of clearly illustrating the present invention, and are not limitations on the implementation methods. Technicians in the relevant field may make other different forms of changes or modifications based on the above descriptions. It is not necessary and impossible to enumerate all implementation methods here, and the obvious changes or modifications derived therefrom are still within the scope of protection of the present invention.
Claims
1. A tool for realizing SHD rapid inspection of residual cutting fluid in a hole, characterized in that: It includes a base, a lighting assembly arranged on the base for illuminating the parts, and a support bracket fixedly arranged on the upper side of the base for supporting the parts. The support bracket includes a support vertical plate vertically arranged on the base and a support inclined plate obliquely arranged on the support vertical plate for supporting the parts.
2. The tool for realizing SHD rapid inspection of residual cutting fluid in a hole according to claim 1, characterized in that: The lighting assembly includes a hose, a lampshade arranged at one end of the hose, and an LED lamp arranged in the lampshade.
3. The tool for realizing SHD rapid inspection of residual cutting fluid in a hole according to claim 1, characterized in that: A limiting plate is vertically arranged at the bottom end of the supporting inclined plate.
4. The tool for realizing SHD rapid inspection of residual cutting fluid in a hole according to claim 1, characterized in that: The supporting inclined plate is provided with a soft cushion.
5. The tool for realizing SHD rapid inspection of residual cutting fluid in a hole according to claim 4, characterized in that: A plurality of serrations are provided on a side of the cushion facing away from the supporting inclined plate.
6. The tool for realizing SHD rapid inspection of residual cutting fluid in a hole according to claim 1, characterized in that: Two fixing plates are respectively provided on both sides of the base, and the fixing plates are provided with fixing holes penetrating the fixing plates in the vertical direction.
7. The tool for realizing SHD rapid inspection of residual cutting fluid in a hole according to claim 3, characterized in that: A limiting groove is provided at the connection between the supporting inclined plate and the limiting plate.
8. The tool for realizing SHD rapid inspection of residual cutting fluid in a hole according to claim 4, characterized in that: The material of the soft pad is rubber.
9. The tool for realizing SHD rapid inspection of residual cutting fluid in a hole according to claim 2, characterized in that: The material of the hose is stainless steel, and the material of the base and the supporting bracket is AL6061T6 aluminum plate.