Factory energy consumption detection system

Abstract

The utility model discloses a factory area energy consumption detection system, which comprises a factory area energy consumption detection module, a workshop energy consumption detection module, a plurality of printing machine energy consumption detection modules, a switch and a central control end, the factory area energy consumption detection module collects data and communicates with the switch through the first serial port server, the workshop energy consumption detection module collects data and communicates with the switch through the second serial port server, and the printer energy consumption detection module collects data and transmits the data to the printer computer terminal through the third serial port server. According to the utility model, the energy consumption and the energy consumption ratio of each energy consumption module can be measured by adopting stepped detection, so that management personnel can conveniently monitor the production energy consumption condition, and the control on the production cost is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of printing equipment and discloses a factory energy consumption detection system. Background Art

[0002] With the rapid development of industrial production, factory energy consumption is becoming increasingly prominent. Energy consumption monitoring and management are crucial for improving production efficiency, reducing production costs, and achieving sustainable development. However, many factories currently lack effective energy consumption monitoring systems, making it difficult to achieve comprehensive, real-time monitoring and management of energy sources such as water, electricity, and gas. This results in significant energy waste, difficulty controlling production costs, and inefficient energy management.

[0003] Existing energy consumption monitoring systems typically focus solely on a single energy source, such as electricity or water, and are unable to comprehensively monitor multiple energy sources. Furthermore, these systems often employ a single-point detection approach, failing to provide detailed energy consumption distribution and usage analysis, making them inadequate for meeting the demands of modern industrial production. Furthermore, traditional energy consumption monitoring equipment is complex to install and difficult to maintain, and lacks real-time data transmission and centralized management. This hinders managers from obtaining timely energy consumption data for each stage of the production process, making it difficult to implement timely energy-saving measures.

[0004] Therefore, designing a comprehensive, real-time and accurate energy consumption monitoring system for each area, workshop and equipment in the factory has become the key to solving the above problems. Utility Model Content

[0005] In order to solve the above problems, the utility model provides a plant energy consumption detection system.

[0006] The technical solutions provided by this utility model are as follows:

[0007] A factory energy consumption detection system includes a factory energy consumption detection module, a workshop energy consumption detection module, several printing machine energy consumption detection modules, a switch, and a central control terminal. The central control terminal is connected to the switch to control the operation of the system.

[0008] The plant energy consumption detection module collects data and connects it to the switch through the first serial port server;

[0009] The workshop energy consumption detection module collects data and connects it to the switch through the second serial port server;

[0010] The energy consumption detection module of the printing press collects data and transmits it to the computer terminal of the printing press through the third serial port server. The computer terminal of the printing press is connected to the switch.

[0011] In some embodiments, the plant energy consumption detection module includes water quantity detection, electricity quantity detection, and gas quantity detection.

[0012] In some embodiments, the workshop energy consumption detection module includes water quantity detection, electricity quantity detection, and gas quantity detection.

[0013] In some implementations, the energy consumption detection module of the printing press includes water quantity detection, electricity quantity detection, and gas quantity detection.

[0014] In some embodiments, water volume detection uses a dry remote water meter, and the factory water meter box, workshop water meter box and printing press water inlet are all equipped with dry remote water meters, and the dry remote water meter is installed between two water pipe straight joints.

[0015] In some embodiments, power consumption is detected using a power monitor, and the factory distribution cabinet, workshop distribution cabinet, and printing press distribution cabinet are all equipped with power monitors. The power monitor includes a lock hook and a lock buckle, and the power monitor is installed on the cabinet door panel of each distribution cabinet through the lock hook and the lock buckle.

[0016] In some embodiments, the gas volume is detected using a gas flow meter, which is installed in the factory gas distribution cabinet, the workshop gas distribution cabinet, and the printing press gas valve. The gas flow meter is installed on the gas pipeline through a mounting flange.

[0017] In some embodiments, the central control terminal is connected to the display terminal, and the display terminal is a signboard that displays the system operation status.

[0018] In summary, the beneficial effects of the present invention are as follows:

[0019] (1) The utility model adopts a step-by-step detection method to measure the energy consumption of each energy consumption module and the energy consumption ratio, which can facilitate management personnel to more conveniently monitor production energy consumption and improve the control of production costs.

[0020] (2) The utility model conducts block-based and step-by-step detection and analysis of the three energy consumptions of water, electricity and gas in the industrial base, which can improve production efficiency and save production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the plant energy consumption monitoring system;

[0022] Figure 2 This is a schematic diagram of the water quantity detection system of the utility model;

[0023] Figure 3 This is a schematic diagram of the installation of a new dry-type remote water meter in this utility model;

[0024] Figure 4 This is a schematic diagram of the power detection system of the utility model;

[0025] Figure 5 This is a schematic diagram of the installation of the utility model power monitoring instrument;

[0026] Figure 6 This is a schematic diagram of the gas quantity detection system of the utility model;

[0027] Figure 7 This is a schematic diagram of the installation of the gas flow meter of the present utility model.

[0028] The reference numerals are as follows:

[0029] 1. Printing press;

[0030] 11. Dry-type remote water meter; 12. Factory water meter box; 13. Workshop water meter box; 14. Printing press water inlet; 15. Water pipe straight connector;

[0031] 21. Power monitoring instrument; 22. Factory power distribution cabinet; 23. Workshop power distribution cabinet; 24. Printing press power distribution cabinet; 25. Lock hook; 26. Lock catch; 27. Cabinet door panel;

[0032] 31. Gas flow meter; 32. Factory gas distribution cabinet; 33. Workshop gas distribution cabinet; 34. Printing machine gas valve; 35. Mounting flange; 36. Gas pipeline. DETAILED DESCRIPTION

[0033] In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to embodiments and drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.

[0034] like Figure 1-7 As shown, a factory energy consumption detection system includes a factory energy consumption detection module, a workshop energy consumption detection module, several printing machine energy consumption detection modules, a switch, and a central control terminal. The central control terminal is connected to the switch to control the operation of the system;

[0035] Among them, the factory energy consumption detection module is used to detect the energy consumption of the entire factory, the workshop energy consumption monitoring module is used to detect the energy consumption of a single workshop, and the printing machine energy consumption monitoring module is used to detect the energy consumption of a single printing machine 1. In this embodiment, energy consumption includes water, electricity and gas. Water, electricity and gas are energy consumption cost links that cannot be avoided in the entire industrial production. Therefore, the detection of water, electricity and gas usage and use is related to the control of production costs.

[0036] The factory energy consumption detection module collects data and connects to the switch through the first serial port server. The workshop energy consumption detection module collects data and connects to the switch through the second serial port server. The printing machine energy consumption detection module collects data and transmits it to the printing machine computer terminal through the third serial port server. The printing machine computer terminal is connected to the switch.

[0037] The switch is used to forward data from the serial port server or computer terminal to the central control terminal, which is used to control the operation of the system. The central control terminal is responsible for integrating, processing, and finally displaying the data.

[0038] Regarding the detection of water, electricity and gas in this embodiment, the factory energy consumption detection module, the workshop energy consumption detection module and the printing machine energy consumption detection module all include water quantity detection, electricity quantity detection and gas quantity detection.

[0039] In a preferred embodiment, water volume detection uses a dry remote water meter 11. The factory water meter box 12, the workshop water meter box 13 and the printing press water inlet 14 are all equipped with dry remote water meters 11. The dry remote water meter 11 is installed between two water pipe straight-through joints 15.

[0040] Dry remote water meters 11 are installed in the factory area, workshop and printing press end. The water consumption of the factory area includes the water consumption of the workshop, and the water consumption of the workshop includes the water consumption of the printing press. The step-by-step detection can measure the water consumption of each water module and the water consumption ratio, which can facilitate management personnel to more conveniently monitor the production water situation.

[0041] Furthermore, power consumption is detected using a power monitor 21. The factory distribution cabinet 22, the workshop distribution cabinet 23 and the printing press distribution cabinet 24 are all equipped with a power monitor 21. The power monitor 21 includes a lock hook 25 and a lock buckle 26. The power monitor 21 is installed on the cabinet door panel 27 of each distribution cabinet through the lock hook 25 and the lock buckle 26.

[0042] Power monitoring devices 21 are installed in the factory area, workshop and printing machine end. The power consumption of the factory area includes the power consumption of the workshop, and the power consumption of the workshop includes the power consumption of the printing machine. The step-by-step detection can measure the power consumption of each power module and the power consumption ratio, which can facilitate management personnel to monitor production power consumption more conveniently.

[0043] Furthermore, the gas flow meter 31 is used for gas quantity detection. The gas flow meter 31 is installed at the factory gas distribution cabinet 32, the workshop gas distribution cabinet 33 and the printing press gas valve 34. The gas flow meter 31 is installed on the gas pipeline 36 through the mounting flange 35.

[0044] Gas flow meters 31 are installed in the factory area, workshop and printing press end. The gas consumption in the factory area includes the gas consumption in the workshop, and the gas consumption in the workshop includes the gas consumption in the printing press. The step-by-step detection can measure the gas consumption of each gas module and the proportion of gas consumption, which can facilitate management personnel to more conveniently monitor the gas consumption in production.

[0045] As another implementation method for further optimization, the central control terminal is connected to the display terminal, and the display terminal is a billboard that displays the system operation status.

[0046] The kanban board is used to display the energy consumption status of each module in the factory. It is located in the factory display area or in the office area, so that the staff can see the energy consumption status of each module at any time, thereby improving the control of production costs.

[0047] It should be noted that any implementations not shown or described in the drawings or the main text of the specification are known to those skilled in the art and are not described in detail. In addition, the above definitions of the various elements and methods are not limited to the various specific structures, shapes, or methods mentioned in the embodiments.

[0048] It should also be noted that while examples of parameters including specific values ​​may be provided herein, these parameters do not need to be exactly equal to the corresponding values, but rather may approximate the corresponding values ​​within acceptable error tolerances or design constraints. Directional terms mentioned in the embodiments, such as "upper," "lower," "front," "back," "left," "right," "inner," and "outer," are merely references to the directions in the accompanying drawings and are not intended to limit the scope of protection of this application.

[0049] The foregoing description shows and describes preferred embodiments of the present invention. As previously mentioned, it should be understood that the present invention is not limited to the form disclosed herein and should not be construed as excluding other embodiments. Instead, the present invention can be used in various other combinations, modifications, and environments and can be modified within the scope of the present invention as taught herein or through the techniques or knowledge of the relevant art. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention are intended to be protected by the claims appended hereto.

Claims

1. A plant energy consumption detection system, characterized in that: It includes a factory energy consumption detection module, a workshop energy consumption detection module, several printing machine energy consumption detection modules, a switch, and a central control terminal. The central control terminal is connected to the switch to control the operation of the system; The plant energy consumption detection module collects data and is connected to the switch via the first serial port server; The workshop energy consumption detection module collects data and is connected to the switch via a second serial port server; The energy consumption detection module of the printing press collects data and transmits the data to the computer terminal of the printing press through the third serial port server. The computer terminal of the printing press is connected to the switch.

2. The plant energy consumption detection system according to claim 1, characterized in that: The plant energy consumption detection module includes water quantity detection, electricity quantity detection, and gas quantity detection.

3. The plant energy consumption detection system according to claim 1, characterized in that: The workshop energy consumption detection module includes water quantity detection, electricity quantity detection, and gas quantity detection.

4. The plant energy consumption detection system according to claim 1, characterized in that: The energy consumption detection module of the printing machine includes water quantity detection, electricity quantity detection, and gas quantity detection.

5. The plant energy consumption detection system according to any one of claims 2 to 4, characterized in that: The water quantity detection adopts a dry remote water meter (11), and the factory water meter box (12), the workshop water meter box (13) and the printing machine water inlet (14) are all installed with a dry remote water meter (11), and the dry remote water meter (11) is installed between two water pipe straight-through joints (15).

6. The plant energy consumption detection system according to any one of claims 2 to 4, characterized in that: The power quantity detection adopts a power monitor (21), and the power distribution cabinet (22) in the factory area, the power distribution cabinet (23) in the workshop, and the power distribution cabinet (24) in the printing press are all installed with the power monitor (21). The power monitor (21) includes a lock hook (25) and a lock buckle (26), and the power monitor (21) is installed on the cabinet door panel (27) of each power distribution cabinet through the lock hook (25) and the lock buckle (26).

7. The plant energy consumption detection system according to any one of claims 2 to 4, characterized in that: The gas flow meter (31) is used for gas quantity detection. The gas flow meter (31) is installed at the factory gas distribution cabinet (32), the workshop gas distribution cabinet (33) and the printing press gas valve (34). The gas flow meter (31) is installed on the gas pipeline (36) through the mounting flange (35).

8. The plant energy consumption detection system according to claim 1, characterized in that: The central control terminal is connected to the display terminal, and the display terminal is a signboard that displays the system operation status.

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