Bidirectional double-pressing-wheel type wire twisting device
Through the guide wheel assembly and adjustment pulley of the bidirectional double-pressure wheel type wire twisting device, the problem of inaccurate torque adjustment in the twisting process is solved, and the precise adjustment and efficient twisting of cable torque are achieved, which improves the performance and production efficiency of the cable.
Patent Information
- Application Number
- CN202422166927.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-04
AI Technical Summary
In the prior art, the torque adjustment of the twisting process is not accurate enough, which affects the twisting efficiency and cable performance.
The two-way double-pressure wheel type wire twisting device is used to guide and correct the cable through the guide wheel assembly and the adjustment pulley, and adjust the cable channel width using adjustment bolts to achieve accurate torque adjustment.
Accurate adjustment of cable torque is achieved, twisting efficiency and cable performance are improved, and torque uniformity and twisting quality of cable are ensured.
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Figure CN223273060U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of cable equipment processing, and in particular to a bidirectional double-pressure wheel wire twisting device. Background Art
[0002] In cable manufacturing, cable torque and stranding technology have always been key to improving cable performance, ensuring safety, and increasing production efficiency. With the continuous development of deep-sea exploration, underwater operations, power transmission, and communication technologies, higher requirements are being placed on cable torque balance and stranding processes.
[0003] Stranding is a process in which multiple bare wires or conductors are twisted together in a spiral to create a twisted cable. This technology not only improves cable flexibility, reliability, and strength, but also facilitates installation and maintenance. In the cable manufacturing industry, stranding is widely used in the production of both bare wire and insulated wire and cable.
[0004] The core of the stranding process lies in controlling the twist pitch and twist coefficient. The twist pitch is the distance from the first helical intersection to the point where it reappears within a strand, while the twist coefficient is the ratio of the actual length of the strand to the twist length. By adjusting the twist pitch and twist coefficient, the properties of the strand, such as flexibility, strength, and flexural properties, can be optimized.
[0005] In the existing technology, the success of the twisting process is related to the torque of the cable. The adjustment of the torque of the cable will affect the twisting efficiency. Therefore, how to control the torque to facilitate efficient twisting of the cable is an important technical problem that needs to be solved urgently. Utility Model Content
[0006] In order to solve the problems existing in the prior art, the utility model provides a bidirectional double-pressure wheel wire twisting device. By arranging guide wheel assemblies on both sides of the guide hole, the torque of the cable can be adjusted, so that the cable can be twisted conveniently and efficiently.
[0007] The technical solutions adopted by the present invention to solve the above technical problems are as follows:
[0008] The present application provides a bidirectional double-pressure wheel wire stranding device, comprising:
[0009] A roller shaft, wherein a guide hole is provided on the roller shaft, and the guide hole guides the cable;
[0010] At least two guide wheel assemblies are provided, and the two guide wheel assemblies are respectively installed at positions on both sides of the guide hole. A cable channel is formed in the guide wheel assembly, and the cable channel is arranged corresponding to the position of the guide hole;
[0011] When the cable passes through the cable channel, the cable is guided and corrected by the guide wheel assembly.
[0012] Optionally, in some embodiments of the present application, the guide wheel assembly includes:
[0013] A guide plate connected to the roller shaft;
[0014] a fixed pulley, the fixed pulley being fixedly mounted on the guide plate;
[0015] An adjusting pulley is movably mounted on the guide plate, and the cable channel is formed between the adjusting pulley and the fixed pulley.
[0016] Optionally, in some embodiments of the present application, an annular groove is provided on the fixed pulley, and the cable is located in the annular groove.
[0017] Optionally, in some embodiments of the present application, an adjusting member is provided on the adjusting pulley, the adjusting pulley is mounted on the guide plate through the adjusting member, and the adjusting pulley adjusts the distance between the adjusting pulley and the fixed pulley through the adjusting member.
[0018] Optionally, in some embodiments of the present application, the adjusting member includes:
[0019] a fixed shaft, the adjusting wheel being mounted on the guide plate via the fixed shaft;
[0020] An adjusting bolt is threadedly mounted on the guide plate, and the adjusting bolt is connected to the fixed shaft, so that when the adjusting bolt rotates, the adjusting bolt drives the adjusting wheel to move, thereby adjusting the width of the cable channel.
[0021] Optionally, in some embodiments of the present application, a plurality of guide wheel assemblies are provided, and the plurality of guide wheel assemblies are arranged in a ring shape on the roller shaft.
[0022] Compared with the prior art, the beneficial effects of the present invention are:
[0023] In the embodiment of the present application, a guide wheel assembly and a guide hole are provided. When the cable is processed, the fixed pulley and the adjusting pulley in the guide wheel assembly guide and correct the cable. On the one hand, they assist the cable in moving to avoid dislocation and offset of the cable movement. On the other hand, the adjusting pulley performs torque operation on the cable. According to the different settings of different cables, the adjusting bolts in the guide wheel assembly at the corresponding position adjust the cable channel accordingly, which facilitates the adjustment of the torque of each cable. At the same time, after the torque adjustment of the cable is completed, it is convenient to efficiently twist the multiple cables after the torque, so as to facilitate the preparation of new cables. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0025] Figure 1 Schematic diagram of the structure of the bidirectional double-pressure wheel wire twisting device provided in the embodiment of the present application Figure 1 ;
[0026] Figure 2 for Figure 1 A in the middle is an enlarged structural diagram;
[0027] Figure 3 Schematic diagram of the structure of the bidirectional double-pressure wheel wire twisting device provided in the embodiment of the present application Figure 2 ;
[0028] Figure 4 for Figure 3 Enlarged structural diagram at point B in the middle.
[0029] Description of reference numerals:
[0030] 100, roller shaft; 110, support plate; 111, guide hole; 200, guide wheel assembly; 210, guide plate; 211, adjustment groove; 212, adjustment hole; 220, fixed pulley; 221, ring groove; 230, adjustment pulley; 300, cable channel; 400, adjustment member; 410, fixed shaft; 420, adjustment bolt. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application. It is understood that the drawings are only provided for reference and illustration purposes and are not used to limit the present application. The connection relationship shown in the drawings is only for the convenience of clear description and does not limit the connection method.
[0032] Specifically, if Figure 1 As shown, the embodiment of the present application provides a bidirectional double-pressure wheel wire stranding device, the device body is provided with a roller 100, the roller 100 is provided with a support plate 110, and the support plate 110 is provided with a plurality of guide holes 111 in an annular shape. In the embodiment of the present application, there are 30 guide holes 111, and each of the 30 guide holes 111 is a group of 6, which are evenly divided into 5 groups. The guide holes 111 pass through the support plate 110, making it convenient to pass the cable through the guide holes 111 through the support plate 110. Guide wheel assemblies 200 are provided on both sides of the support plate 110. The guide wheel assemblies 200 are installed corresponding to the positions of the guide holes 111. Specifically:
[0033] The guide wheel assembly 200 includes a guide plate 210, a fixed pulley 220 and an adjusting pulley 230. The fixed pulley 220 is fixedly mounted on the guide plate 210 via an axis, and the fixed pulley 220 rotates via the axis. An annular groove 221 is provided on the fixed pulley 220. The annular groove 221 can limit the cable and move the cable along the cable channel 300. The adjusting pulley 230 is arranged on one side of the fixed pulley 220. In the embodiment of the present application, it is specifically arranged on the side of the fixed pulley 220 away from the center of the support plate 110.
[0034] The adjusting pulley 230 is provided on the guide plate 210 and is movably mounted on the guide plate 210, specifically:
[0035] An adjusting slot 211 is provided on the guide plate 210 corresponding to the position of the adjusting pulley 230, and a fixed shaft 410 is provided on the adjusting pulley 230. The fixed shaft 410 is located in the adjusting slot 211 and moves linearly in the adjusting slot 211, so that the position of the adjusting pulley 230 can be adjusted, thereby adjusting the width of the cable channel 300. The process of adjusting the pulley 230 is carried out by an adjusting bolt 420, and the adjusting bolt 420 is threadedly connected to the guide plate 210. Specifically, an adjusting hole 212 is provided on the guide plate 210, and the adjusting hole 212 is connected to the adjusting slot 211. The adjusting bolt 420 enters the adjusting slot 211 through the adjusting hole 212, and the adjusting bolt 420 is located at one end of the adjusting slot 211 and is connected to the fixed shaft 410. When the adjusting bolt 420 rotates in the adjusting hole 212. The adjusting bolt 420 drives the fixing shaft 410 to move in the adjusting slot 211 , and the moving direction is the radial direction of the supporting plate 110 .
[0036] In the embodiment of the present application, the support plate 110 is circular in design, and the fixed shaft 410 and the adjusting bolt 420 together constitute an adjusting member 400 .
[0037] Based on the above structure, when the cable passes through the cable channel 300, one side of the cable is squeezed and pushed by the adjusting pulley 230 to perform torque operation on the cable, and the cable is torqued to a specified angle. The setting of the angle is operated by determining the position of the adjusting pulley 230, so that the torqued cable can be easily twisted into the required cable.
[0038] In the above process, the fixed pulley 220 and the adjusting pulley 230 in the guide wheel assembly 200 are respectively set to two, such as Figure 2 As shown, the cable channel 300 between the fixed pulley 220 and the adjusting pulley 230 is adjusted twice before passing through the guide hole 111 and is adjusted twice again after passing through the guide hole 111, and each set of guide wheel assemblies 200 can be adjusted by the adjusting bolt 420 to perform torque operation on the cable.
[0039] In the present embodiment, a bidirectional double-pressure wheel wire twisting device is also provided. In the device, the structure of the fixed pulley 220 is the same as that of the adjusting pulley 230, and the fixed pulley 220 can also be adjusted in position by the adjusting pulley 230, so that when the cable passes through the cable channel 300, the fixed pulley 220 and the adjusting pulley 230 are adjusted in position at the same time by the adjusting bolt 420, the cable can be squeezed and pushed as a whole to adjust the overall torque of the cable. At the same time, by precisely adjusting the position distance between the adjusting pulley 230 and the fixed pulley 220 through the adjusting bolt 420, the cable torque can be adjusted to a certain angle, and the cable with this torque angle can be twisted through the structure of the support plate 110 to form a required cable.
[0040] Specifically:
[0041] In the embodiment of the present application, since the support plate 110 is circular and 30 guide holes 111 are provided on the support plate 110, and guide wheel assemblies 200 are provided on both sides of the 30 guide holes 111, before the cables are wound, each cable passes through the guide wheel assemblies 200 and guide holes 111 at the corresponding positions. According to the different settings of the cables, the adjusting bolts 420 in the guide wheel assemblies 200 at the corresponding positions adjust the cable channels 300 accordingly, so as to facilitate the adjustment of the torque of each cable. At the same time, after the adjustment of the torque of the cables is completed, it is convenient to twist the multiple cables after the torque is adjusted as a whole, so as to facilitate the preparation of new cables.
[0042] The above embodiments are only used to illustrate the technical method of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the present invention.
Claims
1. A bidirectional double-pressure wheel wire stranding device, characterized in that: include: A roller shaft, wherein a guide hole is provided on the roller shaft, and the guide hole guides the cable; At least two guide wheel assemblies are provided, and the two guide wheel assemblies are respectively installed at positions on both sides of the guide hole. A cable channel is formed in the guide wheel assembly, and the cable channel is arranged corresponding to the position of the guide hole; When the cable passes through the cable channel, the cable is guided and corrected by the guide wheel assembly.
2. A bidirectional double-pressure wheel wire stranding device according to claim 1, characterized in that: The guide wheel assembly includes: A guide plate connected to the roller shaft; a fixed pulley, the fixed pulley being fixedly mounted on the guide plate; An adjusting pulley is movably mounted on the guide plate, and the cable channel is formed between the adjusting pulley and the fixed pulley.
3. A bidirectional double-pressing-wheel wire stranding device according to claim 2, characterized in that: The fixed pulley is provided with an annular groove on its upper ring, and the cable is located in the annular groove.
4. A bidirectional double-pressing-wheel wire stranding device according to claim 2, characterized in that: The adjusting pulley is provided with an adjusting piece, the adjusting pulley is mounted on the guide plate through the adjusting piece, and the adjusting pulley adjusts the distance between the adjusting pulley and the fixed pulley through the adjusting piece.
5. A bidirectional double-pressing-wheel wire stranding device according to claim 4, characterized in that: An adjustment slot is provided on the guide plate, and the adjustment pulley is movably mounted in the adjustment slot via a fixed shaft, and the fixed shaft moves linearly in the adjustment slot to adjust the width of the cable channel; The adjusting member includes an adjusting bolt, and the adjusting bolt is threadedly connected to the adjusting hole of the guide plate; One end of the adjusting bolt is connected to the fixed shaft; When the adjusting bolt is rotated, the fixed shaft moves in the adjusting slot, driving the adjusting pulley to move closer to or away from the fixed pulley.
6. The bidirectional double-pressing-wheel wire stranding device according to claim 1, characterized in that: There are multiple guide wheel assemblies, and the multiple guide wheel assemblies are arranged in a ring shape on the roller shaft.