Special-shaped hawthorn candy production device
Through the mechanized special-shaped hawthorn sugar production device, quantitative extrusion and unified shape production of hawthorn slurry are realized, solving the problems of low efficiency and high defect rate in the existing technology, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202421616053.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing special-shaped hawthorn sugar has low production efficiency, inconsistent product shape, high defect rate, and manual filling cannot ensure the consistent amount of hawthorn slurry.
The mechanical device is used to cooperate with manual operation, and the hawthorn slurry is quantitatively extruded into the special-shaped mold through the conveying device and the extruder. The PLC control module is used to adjust the extrusion quantity and production rhythm to ensure the consistency of product quality and shape.
It improves the production efficiency of special-shaped hawthorn sugar, improves product quality, reduces defect rate, and ensures the unity of product shape.
Smart Images

Figure CN223274833U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hawthorn candy production, in particular to a device for producing special-shaped hawthorn candy. Background Art
[0002] In the existing technology, in the production of special-shaped hawthorn candies, hawthorn pulp is manually loaded into special-shaped molds, and the hawthorn candies are taken out of the special-shaped molds after they are cooled and shaped. This production method is inefficient, and the amount of hawthorn pulp poured into each special-shaped mold at one time cannot be guaranteed by manual filling, which often results in the hawthorn candies being produced with non-uniform shapes and a high defect rate.
[0003] Therefore, there is an urgent need for a special-shaped hawthorn candy production device to improve production efficiency and ensure production quality. Utility Model Content
[0004] The purpose of the present utility model is to provide a device for producing special-shaped hawthorn candies, which can effectively improve the production efficiency of hawthorn candies and improve the product quality of hawthorn candies, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A device for producing special-shaped hawthorn candies comprises a frame, a conveying device and a driving mechanism for driving the conveying device are provided on the frame, at least one mold groove is installed on the conveying device, a feed bin is connected above the frame, an extrusion device is connected to the bottom of the feed bin, the extrusion device is located between the conveying device and the feed bin, a feed pipe is provided on the feed bin, the feed pipe is connected to the loading device, and a special-shaped mold is installed in the mold groove.
[0007] Preferably, the conveying device includes two rotating shafts and two closed-loop chains, the two rotating shafts are respectively rotatably connected to the two ends of the frame, two sprockets are fixedly sleeved at both ends of each rotating shaft, the two chains are respectively sleeved on two pairs of sprockets on the same side, the chains are transmission connected to the sprockets, the mold groove is installed between the two chains, and the driving mechanism includes a motor, which is transmission connected to the rotating shaft at one end of the frame.
[0008] Preferably, at least one connecting rod is connected between the two chains, the mold groove is installed on the connecting rod, the extrusion device includes at least one extruder, and the number of mold grooves on each connecting rod matches the number of extruders.
[0009] Preferably, the connecting rod is detachably connected through L-shaped connectors and chains at both ends of the connecting rod, and the L-shaped connector is provided with horizontal screw holes and vertical screw holes that are perpendicular to each other. The horizontal screw holes on the L-shaped connector are detachably connected to the connecting rod through a first bolt, and the vertical screw holes on the L-shaped connector are detachably connected to the chain through a second bolt.
[0010] Preferably, the mold groove and the connecting rod are detachably connected via a third bolt.
[0011] Preferably, a photoelectric sensor is provided on one side of the feed bin, and the loading device includes a loader, and the loader and the photoelectric sensor are electrically connected.
[0012] Preferably, a PLC control module is provided on the frame, and the PLC control module is electrically connected to the motor and the extruder.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] The utility model replaces the traditional production method of manually pouring hawthorn pulp into special-shaped molds to produce special-shaped hawthorn candies. It adopts the method of coordinating manual and mechanical devices. The amount of hawthorn pulp extruded by the extruder each time is fixed, which ensures the quality of the product. The amount of hawthorn pulp extruded in a single time can be adjusted according to different special-shaped molds. After the hawthorn pulp enters the special-shaped mold and is shaped, it is manually taken out from the mold groove for demolding, thereby producing hawthorn candies of different shapes. This device effectively improves the production efficiency of special-shaped hawthorn candies and improves the product quality of special-shaped hawthorn candies. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a side view of the utility model;
[0017] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0018] Figure 4 It is a partial top view of the conveying device in the present utility model;
[0019] Figure 5 for Figure 4 Enlarged view of point B in the middle;
[0020] Figure 6 Schematic diagram of the structure for inserting module groove into special-shaped mold.
[0021] Reference numerals
[0022] 1. Frame, 2. Feed bin, 3. Extruder, 4. Feed pipe, 5. Loader, 6. Chain, 7. Sprocket, 8. Motor, 9. Mold groove, 10. Connecting rod, 11. First bolt, 12. Photoelectric sensor, 13. Special-shaped mold, 14. Filling hole, 15. Rotating shaft, 16. PLC control module, 17. Second bolt, 18. Third bolt, 19. L-shaped connector. DETAILED DESCRIPTION
[0023] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the invention, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.
[0024] like Figure 1-6 As shown, a device for producing special-shaped hawthorn candies comprises a frame 1, a feed bin 2 is connected above the frame 1, a feed pipe 4 is provided above the feed bin 2 and at least one extruder 3 is provided below the feed bin 2, a conveying device is provided on the frame 1, the extruder 3 is located between the conveying device and the feed bin 2, the conveying device is connected to a drive motor 8, at least one connecting rod 10 is provided on the conveying device, each connecting rod 10 is provided with at least one mold groove 9, and each mold groove 9 is movably connected to a special-shaped mold 13 whose outer diameter matches the inner diameter of the mold groove, and the special-shaped mold 13 is Made of rubber, it can be stuck in the mold groove 9. At the end of the conveying device close to the feed bin 2, the operator puts the special-shaped mold 13 that has not been injected with hawthorn pulp into the corresponding mold groove 9, and conveys the hawthorn pulp to the feed bin 2 through the feed pipe 4. The hawthorn pulp is extruded into the special-shaped mold 13 on the conveying device through the extruder 3 under the feed bin 2. At the end of the conveying device away from the feed bin 2, the operator takes out the special-shaped mold 13 that has been injected with hawthorn pulp from the corresponding mold groove 9, and waits for the shape of the hawthorn pulp to be fixed before demolding the special-shaped mold 9.
[0025] The conveying device includes two rotating shafts 15 and two chains 6. The two rotating shafts 15 are respectively rotatably connected to the two ends of the frame 1. Two sprockets 7 are fixedly sleeved at both ends of each rotating shaft 15. The two chains 6 are respectively sleeved on two pairs of sprockets 7 on the same side. The connecting rod 10 is arranged between the two chains 6. One of the rotating shafts 15 is connected to the motor 8, which drives the rotating shaft 15 and the two sprockets 7 thereon to rotate. The two sprockets 7 drive the chains 6 on both sides to move synchronously on the rotating shaft 15 and the sprocket 7 at the other end of the frame.
[0026] Each connecting rod 10 is detachably connected to the chain 6 via an L-shaped connector 19 at each end of the connecting rod. Each L-shaped connector 19 is provided with a first bolt 11 and a second bolt 17. Each L-shaped connector is provided with a horizontal screw hole and a vertical screw hole perpendicular to each other. Each first bolt 11 is detachably connected to the connecting rod 10 through the horizontal screw hole, and each second bolt 17 is detachably connected to the chain 6 through the vertical screw hole. By removing the corresponding first bolt 11 and second bolt 17, the connecting rod 10 can be removed from the chain 6, which facilitates cleaning of the connecting rod 10 and regular maintenance of the chain 6. Each connecting rod 10 is evenly provided with at least one mold groove 9, and the number of mold grooves 9 corresponds to the number of extruders 3.
[0027] In this embodiment, three mold grooves 9 are evenly provided on each connecting rod 10, three extruders 3 are provided above the three mold grooves 9, and three special-shaped molds 13 are placed in the three mold grooves 9 respectively. Due to the size limitation of the special-shaped molds 13, an operator can only stably pick up three special-shaped molds 13 at a time. Picking up three special-shaped molds 13 can improve production efficiency while ensuring that the special-shaped molds 13 will not fall from the hands, thereby reducing losses during the production process.
[0028] A photoelectric sensor 12 is provided on one side of the feed bin 2, and a loader 5 is connected to the end of the feed pipe 4 away from the feed bin 2. The loader 5 and the photoelectric sensor 12 are electrically connected. The photoelectric sensor 12 can detect the height of the hawthorn pulp in the hopper in real time. When the hawthorn pulp is lower than the predetermined height, the photoelectric sensor 12 sends an electrical signal to the loader 5, the loader 5 starts, and the hawthorn pulp enters the feed bin 2 through the feed pipe 4. When the hawthorn pulp reaches the predetermined height, the photoelectric sensor 12 sends an electrical signal to the loader 5, and the loader 5 is turned off.
[0029] Each special-shaped mold 13 includes a symmetrically arranged left mold assembly and a right mold assembly, with a hollow structure between the left mold assembly and the right mold assembly. A filling hole 14 matching the extruder 3 is provided between the left mold assembly and the right mold assembly. The extruder 3 squeezes the hawthorn pulp into the hollow structure in the special-shaped mold through the filling hole 14, so that the hawthorn pulp can form hawthorn candies of corresponding shapes in the hollow structure more quickly. The outer diameter of the special-shaped mold 13 matches the inner diameter of the mold groove 9. The hollow structure inside the special-shaped mold 13 has different shapes. According to different production requirements, special-shaped molds with different internal hollow structures can be replaced for production, thereby producing hawthorn candies of different shapes.
[0030] The mold groove 9 and the connecting rod 10 are detachably connected by a third bolt 18. Hawthorn pulp contains more sugar and is more viscous. When extruded by the extruder 3, some hawthorn pulp will overflow around the mold groove 9. The mold groove 9 can be cleaned by removing the third bolt 18. After the mold groove 9 is removed, the connecting rod 10 can also be cleaned.
[0031] A PLC control module 16 is provided on the frame 1, and the PLC control module 16 is electrically connected to the motor 8 and the extruder 3. According to the different shapes of different hawthorn candies, the PLC control module 16 can control the amount of hawthorn pulp extruded by the extruder 3 each time to ensure the quality of the product; according to different production requirements, the mold grooves on the conveying device may not be fully covered. The PLC control module 16 can adjust the start and stop time and stroke interval of the motor 8 so that the filling holes 14 of the special-shaped mold 13 in the mold groove on each chain connecting rod are aligned with the extruder 3.
[0032] The working principle of this utility model:
[0033] When using this device, first, at one end close to the extruder 3, the special-shaped mold 13 is sequentially installed into the mold groove 9. The PLC module controls the start and stop time and stroke interval of the motor 8. The motor 8 starts, and as the chain 6 moves, the filling hole of the special-shaped mold moves to the lower end of the extruder and the motor 8 stops. At this time, the PLC control module 16 has pre-set the single hawthorn pulp extrusion amount of the extruder. The extruder extrude the hawthorn pulp in the feed bin 2 into the special-shaped mold. After the mold filling on a connecting rod 10 is completed, the motor 8 starts for the next round of filling. The special-shaped mold that has been squeezed into the hawthorn pulp moves forward with the movement of the chain. When the movable special-shaped mold moves to the end of the device away from the extruder, the operator removes the special-shaped mold and demolds the special-shaped mold in the next process to obtain special-shaped hawthorn candy.
[0034] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as above in terms of a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art can, without departing from the scope of the technical solution of the present invention, make some changes or modifications to equivalent embodiments using the technical contents disclosed above. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A device for producing special-shaped hawthorn candies, characterized by: It includes a frame, on which a conveying device and a driving mechanism for driving the conveying device are provided, on which at least one mold groove is installed, a feed bin is connected above the frame, an extrusion device is connected to the bottom of the feed bin, the extrusion device is located between the conveying device and the feed bin, a feed pipe is provided on the feed bin, the feed pipe is connected to the loading device, and a special-shaped mold is installed in the mold groove.
2. The device for producing special-shaped hawthorn candies according to claim 1, characterized in that: The conveying device includes two rotating shafts and two closed-loop chains. The two rotating shafts are respectively rotatably connected to the two ends of the frame. Two sprockets are fixedly sleeved at both ends of each rotating shaft. The two chains are respectively sleeved on two pairs of sprockets on the same side. The chains are transmission connected to the sprockets. The mold groove is installed between the two chains. The driving mechanism includes a motor, which is transmission connected to the rotating shaft at one end of the frame.
3. The device for producing special-shaped hawthorn candies according to claim 2, characterized in that: At least one connecting rod is connected between the two chains, the mold groove is installed on the connecting rod, the extrusion device includes at least one extruder, and the number of the mold grooves on each connecting rod matches the number of extruders.
4. The device for producing special-shaped hawthorn candies according to claim 3, characterized in that: The connecting rod is detachably connected through L-shaped connectors and chains at both ends of the connecting rod. The L-shaped connector is provided with horizontal screw holes and vertical screw holes that are perpendicular to each other. The horizontal screw holes on the L-shaped connector are detachably connected to the connecting rod through a first bolt, and the vertical screw holes on the L-shaped connector are detachably connected to the chain through a second bolt.
5. The device for producing special-shaped hawthorn candies according to claim 4, characterized in that: The mold groove and the connecting rod are detachably connected via a third bolt.
6. The device for producing special-shaped hawthorn candies according to claim 1, characterized in that: A photoelectric sensor is provided on one side of the feed bin, and the loading device includes a loading machine, and the loading machine is electrically connected to the photoelectric sensor.
7. The device for producing special-shaped hawthorn candies according to claim 1, characterized in that: The frame is provided with a PLC control module, and the PLC control module is electrically connected to the driving mechanism and the extrusion device.