Ginseng jam extractor
By introducing an automated foam removal mechanism into the ginseng jam extractor, the problem of difficulty in removing foam during the ginseng jam boiling process is solved, the quality and production efficiency of jam are improved, and clean heating without manual intervention is achieved.
Patent Information
- Application Number
- CN202422138458.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-09-02
AI Technical Summary
During the cooking process of ginseng jam, the foam is difficult to remove, which affects the quality of the jam and easily leads to the adhesion between the jam and the boiling chamber wall. The prior art requires closing the mixing rod operation, resulting in unstable heating state.
A ginseng jam extractor is designed, including a boiling pot, a boiling mixing mechanism and a foam removal mechanism. The automatic foam removal mechanism uses a collection catheter to extract foam impurities, ensuring the cleanliness and uniform heating of the boiling process.
It enables automatic removal of froth without closing the mixing rod, improves jam quality and production efficiency, reduces manual intervention, and ensures uniform heating and cleanliness.
Smart Images
Figure CN223274860U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ginseng jam production equipment, in particular to a ginseng jam extractor. Background Art
[0002] Ginseng fruit, also known as false ginseng, purple salvia miltiorrhiza, lantern egg, cantaloupe, etc., is a perennial herb belonging to the Cucurbitaceae family. Its rhizome is hypertrophic, cylindrical or spindle-shaped, with a yellow-white to gray-yellow surface, a soft texture and rich in pulp; ginseng fruit jam is rich in various nutrients, including vitamin C, vitamin A, fiber and minerals, which play an important role in maintaining normal body functions. The sugar in the jam can provide instant energy, making it suitable as a food for quick energy replenishment.
[0003] The production steps of ginseng jam mainly include raw material preparation, selecting clean ginseng fruits that are fresh, ripe, and free of disease, and washing them clean; chopping and stirring, cutting the washed ginseng fruits into small pieces to release the juice and fruit more quickly, and using a blender or juicer to stir the ginseng fruit pieces into a paste; adding finely ground ginseng to an appropriate amount of water, heating until the sugar dissolves, and then putting it into a jam pot and stirring to obtain a more delicate pulp; extraction, after the stirring is completed, the pulp is placed in a filter for filtration, and the ginseng juice is preliminarily purified to remove the pomace and impurities, and precipitate. After the juice is precipitated, it is filtered again to remove turbid substances, evaporated, and the purified juice is placed in a pot, heated to concentrate to make ginseng jam, cooled, and packaged.
[0004] When ginseng jam is boiled, the water in the ginseng fruit evaporates due to heat and some impurities will be suspended on the surface of the fruit liquid during the boiling process, thus forming foam. The foam will affect the quality of the jam to a certain extent. In order to avoid obstruction, the stirring rod needs to be turned off when removing the foam. However, if the jam is in a heating state and stirring is stopped at the same time, the jam will stick to the wall of the boiling chamber. If the stirring rod is not turned off, it will block the foam removal tool, making it difficult to remove the foam. Utility Model Content
[0005] The purpose of the utility model is to provide a ginseng jam extractor to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the utility model provides the following technical solutions: a ginseng jam extractor, comprising a cooking pot for cooking ginseng jam and a controller, the cooking pot being a U-shaped structure with an open top, a cooking and stirring mechanism for cooking and stirring the ginseng jam being provided inside the cooking pot, a foam removal mechanism for removing foam impurities generated by cooking being provided on the cooking and stirring mechanism, collecting components for collecting foam being provided on both sides of the outer walls of the cooking pot, a support plate being connected to one side of the top of the cooking pot, and the support plate being an L-shaped structure;
[0007] The foam removal mechanism includes a first drive assembly, a screw, a limiting flange bearing seat, a sliding block, a guide rod and a foam guide scraper. The screw is arranged in an internally through-hollow structure, the bottom of the screw is connected to the top of the limiting flange bearing seat, the sliding block is slidingly sleeved on the screw, the guide rods are symmetrically located on the limiting flange bearing seats on both sides of the screw, the top of each guide rod passes through the sliding block and extends above it, the foam guide scrapers are symmetrically located on the outer walls on both sides of the sliding block, the top of the foam guide scraper is arranged in a structure with one side higher and the other side lower, and a guide arc structure is provided on the foam guide scraper.
[0008] As a preferred solution of the present invention, the boiling and stirring mechanism includes a second drive assembly, a stirring rod, a boiling and stirring blade, and an anti-bottom boiling and sticking stirring scraper. The boiling and stirring blades are symmetrically connected to the outer walls on both sides of the stirring rod below the collecting assembly. The end of each boiling and stirring blade abuts against the inner wall of the boiling pot. The anti-bottom boiling and sticking stirring scraper is connected to the bottom of the stirring rod, and the bottom structure of the anti-bottom boiling and sticking stirring scraper matches the bottom inner wall structure of the boiling pot.
[0009] As a preferred solution of the present invention, the screw is fixedly sleeved on the outer circumferential wall of the stirring rod at the top of the stirring rod through the limiting flange bearing seat, and the screw rotates on the outer circumferential wall of the stirring rod.
[0010] As a preferred solution of the present invention, the first driving assembly includes a driving motor, a driving gear and a driven gear. The driven gear is fixedly sleeved on the outer circumferential wall at the top of the screw rod, the driving gear is engaged on one side of the driven gear, the through shaft at the top of the driving gear is connected to the output end of the driving motor, and the driving motor is fixed below the end of the support plate through an electric telescopic rod.
[0011] As a preferred solution of the present invention, the second drive assembly includes a drive motor, which is fixed on the top of the support plate. The top of the stirring rod passes through the support plate and is connected to the output end of the drive motor through a coupling.
[0012] As a preferred solution of the present invention, the collecting assembly includes a collecting duct, which is symmetrically located on the outer wall of the boiling pot above the boiling and stirring blades, and the inlet of the collecting duct is connected to the boiling pot.
[0013] As a preferred solution of the present invention, when the bottom of the sliding block abuts against the top of the limiting flange bearing seat, the bottom of the foam guide scraper is parallel to the bottom of the collection duct inlet, and the bottom of the foam guide scraper abuts against the inner wall of the boiling pot.
[0014] As a preferred solution of the present invention, the drive motor is electrically connected to the controller via a wire.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] The present application is provided with a foam removal mechanism to remove the foam impurities generated by boiling ginseng jam in the boiling pot and discharge them through a collection pipe. The foam generated on the liquid surface can be removed without shutting down the boiling and stirring mechanism. The automated foam removal mechanism reduces the need for manual intervention, ensures the cleanliness and uniform heating of the ginseng fruit pulp during the boiling process, and improves the quality of the ginseng jam product and the production efficiency.
[0017] The ginseng fruit slurry is added into the boiling pot, and the internal liquid level is lower than the inlet of the collecting pipe. The boiling pot is heated and boiled by the heating device. Foam appears on the top of the ginseng fruit slurry after heating. At this time, the controller controls the electric telescopic rod to work, and the electric telescopic rod drives the driving motor to move so that the driving gear connected to the output end of the driving motor is engaged with the driven gear connected to the outer wall of the top of the screw rod. At this time, the screw rod rotates through the driven gear. At the same time as the screw rod rotates, the sliding block drives the foam guide scraper to move toward the liquid level limit flange bearing seat. When it moves to the top of the limit flange bearing seat, the bottom of the foam guide scraper is connected to the collecting pipe. The bottom of the inlet is parallel, and the electric telescopic rod drives the drive motor to move to separate the driving gear and the driven gear, and the drive motor is started to work. The drive motor drives the stirring rod and the boiling stirring blades and the anti-bottom boiling and sticking stirring scraper connected thereto to rotate and stir, and further drives the foam guide scraper to rotate with the stirring rod. Since the foam guide scraper is provided with a guide arc structure, the structure at the bottom of the foam guide scraper is parallel to the liquid surface and rotates with the stirring direction of the stirring rod. The foam is guided onto the scraper by the foam guide scraper and introduced into the collection duct through the guide arc structure, and is cleared and discharged through the collection duct. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a side view of the overall structure of the utility model.
[0019] Figure 2 It is a side view of the boiling pot and boiling and stirring mechanism of the utility model.
[0020] Figure 3 This is an axonometric diagram of the overall suds removal mechanism of the utility model.
[0021] Figure 4 For this utility model Figure 1 Enlarged view of area A in the middle.
[0022] In the figure: 1. boiling pot; 11. support plate; 2. boiling stirring mechanism; 21. stirring rod; 22. boiling stirring blade; 23. stirring scraper to prevent the bottom from sticking; 3. foam removal mechanism; 31. screw; 32. limit flange bearing seat; 33. sliding block; 34. guide rod; 35. foam guide scraper; 36. driving gear; 37. driven gear; 38. driving motor; 4. collection assembly; 41. collection duct. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the embodiments of the present invention. Example
[0024] Each device in this application document adopts a conventional model in the prior art, and is controlled by a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field, which is common knowledge in this field, so this application document will not explain it in detail.
[0025] See also Figure 1-4The utility model provides a technical solution: a ginseng jam extractor, comprising a cooking pot 1 for cooking ginseng jam and a controller, the cooking pot 1 is a U-shaped structure with an open top, a cooking and stirring mechanism 2 for cooking and stirring the ginseng jam is arranged inside the cooking pot 1, a foam removing mechanism 3 for removing foam impurities generated by cooking is arranged on the cooking and stirring mechanism 2, collecting components 4 for collecting foam are arranged on the outer walls of both sides of the cooking pot 1, a support plate 11 is connected to one side of the top of the cooking pot 1, and the support plate 11 is an L-shaped structure; the cooking and stirring mechanism 2 includes a second driving group Parts, stirring rod 21, boiling stirring blade 22, anti-bottom boiling adhesion stirring scraper 23, the boiling stirring blade 22 is symmetrically connected to the outer walls on both sides of the stirring rod 21 below the collecting component 4, and each end of the boiling stirring blade 22 is in contact with the inner wall of the boiling pot 1, and the anti-bottom boiling adhesion stirring scraper 23 is connected to the bottom of the stirring rod 21, and the bottom structure of the anti-bottom boiling adhesion stirring scraper 23 matches the bottom inner wall structure of the boiling pot 1; the second driving component includes a driving motor 38, the driving motor 38 is fixed at the top of the support plate 11, and the top of the stirring rod 21 passes through the support plate 11 and is connected to the output end of the driving motor 38 through a coupling.
[0026] It should be noted that, in this embodiment, a boiling and stirring mechanism 2 is provided to stir the slurry during the boiling process so that the water evaporates to form jam, and the driving motor 38 drives the stirring rod 21 to which the boiling and stirring blades 22 and the anti-bottom boiling and sticking stirring scraper 23 are connected to perform cyclic stirring to prevent the jam from sticking to the bottom of the boiling pot 1 during the boiling process and sticking to the pot due to heating, thereby ensuring the taste and quality of the jam.
[0027] See also Figure 1 、 2The scum removal mechanism 3 includes a first driving assembly, a screw rod 31, a limiting flange bearing seat 32, a sliding block 33, a guide rod 34 and a scum guide scraper 35. The screw rod 31 is a hollow structure with an internal penetration. The bottom of the screw rod 31 is connected to the top of the limiting flange bearing seat 32. The sliding block 33 is slidingly sleeved on the screw rod 31. The guide rods 34 are symmetrically located on the limiting flange bearing seats 32 on both sides of the screw rod 31. The top of each guide rod 34 passes through the sliding block 33 and extends above it. The scum guide scrapers 35 are symmetrically located on the outer walls on both sides of the sliding block 33. The top of the scum guide scraper 35 is a structure with one side higher and the other side lower. The scum guide scraper 35 is provided with a guiding arc structure. The screw rod 31 is fixedly sleeved on the outer circumferential wall of the stirring rod 21 at the top of the stirring rod 21 through the limiting flange bearing seat 32. The screw rod 31 is fixedly sleeved on the outer circumferential wall of the stirring rod 21 at the top of the stirring rod 21 through the limiting flange bearing seat 32. 21 rotates on the outer circumferential wall; the first driving assembly includes a driving motor, a driving gear 36 and a driven gear 37, the driven gear 37 is fixedly sleeved on the outer circumferential wall of the top of the screw rod 31, the driving gear 36 is meshed on one side of the driven gear 37, the top through-axis of the driving gear 36 is connected to the output end of the driving motor, and the driving motor is fixed below the end of the support plate 11 through an electric telescopic rod; the driving motor is electrically connected to the controller through a wire; the collecting assembly 4 includes a collecting duct 41, the collecting duct 41 is symmetrically located on the outer wall of the boiling pot 1 above the boiling and stirring blades 22, and the inlet of the collecting duct 41 is connected to the boiling pot 1; when the bottom of the sliding block 33 abuts the top of the limiting flange bearing seat 32, the bottom of the foam guide scraper 35 is parallel to the bottom of the inlet of the collecting duct 41, and the bottom of the foam guide scraper 35 abuts the inner wall of the boiling pot 1.
[0028] It should be noted that, in this embodiment, the present application is provided with a scum removal mechanism 3 to remove scum impurities generated by boiling ginseng jam in the boiling pot and discharge them through the collecting conduit 41. The scum generated on the liquid surface can be removed without shutting down the boiling and stirring mechanism 2. The automated scum removal mechanism 3 reduces the need for manual intervention, ensures the cleanliness and uniform heating of the ginseng fruit slurry during the boiling process, and improves the product quality and production efficiency of the ginseng jam.
[0029] Furthermore, when the ginseng fruit slurry is added to the boiling pot 1, the liquid level of the ginseng fruit slurry needs to be slightly lower than the inlet of the collecting conduit 41. When the bottom of the sliding block 33 abuts the top of the limiting flange bearing seat 32, the bottom of the foam guide scraper 35 is parallel to the bottom of the inlet of the collecting conduit 41, and the bottom of the foam guide scraper 35 abuts the inner wall of the boiling pot 1. The boiling pot 1 is heated and boiled by the heating device, and foam appears on the surface of the boiling ginseng fruit slurry. Since the foam guide scraper 35 is provided with a guiding arc structure, the structure at the bottom of the foam guide scraper 35 is parallel to the liquid surface and rotates in the stirring direction of the stirring rod 21. The foam moves toward the inner wall of the boiling pot 1, is guided onto the scraper by the foam guide scraper 35, and is introduced into the collecting conduit 41 through the guiding arc structure, and is cleared and discharged through the collecting conduit 41.
[0030] The ginseng fruit slurry is added to the boiling pot 1, and the internal liquid level is lower than the inlet of the collecting pipe 41. The boiling pot 1 is heated and boiled by the heating device. Foam appears on the top of the ginseng fruit slurry after heating and boiling. At this time, the controller controls the electric telescopic rod to work, and the electric telescopic rod drives the drive motor to move so that the driving gear 36 connected to the output end of the drive motor is engaged with the driven gear 37 connected to the top outer wall of the screw rod 31. At this time, the screw rod 31 rotates through the driven gear 37. While the screw rod 31 rotates, the sliding block 33 drives the foam guide scraper 35 to move toward the liquid level limit flange bearing seat 32. When it moves to the top of the limit flange bearing seat 32, the bottom of the foam guide scraper 35 is connected to the inlet of the collecting pipe 41. The bottom of the mouth is parallel, the electric telescopic rod drives the drive motor to move so that the driving gear 36 is separated from the driven gear 37, and the drive motor 38 is started to work. The drive motor 38 drives the stirring rod 21 and the boiling and stirring blades 22 connected thereto and the stirring scraper 23 to prevent the bottom from boiling and sticking to rotate and stir, and further drives the foam guide scraper 35 to rotate with the stirring rod 21. Since the foam guide scraper 35 is provided with a guide arc structure, the structure at the bottom of the foam guide scraper 35 is parallel to the liquid surface and rotates in the stirring direction of the stirring rod 21. The foam is guided onto the scraper by the foam guide scraper 35 and is introduced into the collection conduit 41 through the guide arc structure, and is cleared and discharged through the collection conduit 41.
[0031] The working process of this utility model:
[0032] When in use, select fresh, ripe and disease-free ginseng fruits, wash them clean, cut the washed ginseng fruits into small pieces, use a blender or juicer to stir the ginseng fruit pieces into a paste, add the finely ground ginseng fruit slurry into the boiling pot 1 until the liquid level inside is lower than the inlet of the collecting conduit 41, heat the boiling pot 1 through a heating device, and foam appears on the top of the boiled ginseng fruit slurry. At this time, the controller controls the electric telescopic rod to work, and the electric telescopic rod drives the driving motor to move so that the driving gear 36 connected to the output end of the driving motor is engaged with the driven gear 37 connected to the outer wall of the top of the screw rod 31. At this time, the screw rod 31 rotates through the driven gear 37. While the screw rod 31 rotates, the sliding block 33 drives the foam guide scraper 35 to move toward the liquid level limit flange bearing seat 32. When it moves to the top of the limit flange bearing seat 32, At this time, the bottom of the froth guide scraper 35 is parallel to the bottom of the inlet of the collection duct 41. The electric telescopic rod drives the drive motor to move, separating the driving gear 36 from the driven gear 37, starting the drive motor 38 to work. The drive motor 38 drives the stirring rod 21, the boiling and stirring blades 22 connected thereto, and the anti-bottom boiling and sticking stirring scraper 23 to rotate and stir, further driving the froth guide scraper 35 to rotate with the stirring rod 21. Since the froth guide scraper 35 is provided with a guiding arc structure, the structure at the bottom of the froth guide scraper 35 is parallel to the liquid surface and rotates in the stirring direction of the stirring rod 21. The froth is guided by the froth guide scraper 35 onto the scraper and then introduced into the collection duct 41 through the guiding arc structure. It is removed and discharged through the collection duct 41. The heating and stirring are continued until it is concentrated to make the ginseng jam, which is then cooled and packaged.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A ginseng jam extractor, comprising a boiling pot (1) for boiling ginseng jam and a controller, characterized in that: The boiling pot (1) is in a U-shaped structure with an open top. A boiling and stirring mechanism (2) for boiling and stirring ginseng jam is provided inside the boiling pot (1). A foam removing mechanism (3) for removing foam impurities generated by boiling is provided on the boiling and stirring mechanism (2). Collection components (4) for collecting foam are provided on the outer walls of both sides of the boiling pot (1). A support plate (11) is connected to one side of the top of the boiling pot (1). The support plate (11) is in an L-shaped structure. The foam removal mechanism (3) includes a first driving component, a screw (31), a limiting flange bearing seat (32), a sliding block (33), a guide rod (34) and a foam guide scraper (35), wherein the screw (31) is provided with an internally through-hollow structure, the bottom of the screw (31) is connected to the top of the limiting flange bearing seat (32), the sliding block (33) is slidably sleeved on the screw (31), the guide rods (34) are symmetrically located on the limiting flange bearing seats (32) on both sides of the screw (31), the top of each guide rod (34) passes through the sliding block (33) and extends above it, the foam guide scraper (35) is symmetrically located on the outer walls on both sides of the sliding block (33), the top of the foam guide scraper (35) is provided with a one-side high and one-side low structure, and a guide arc structure is provided on the foam guide scraper (35).
2. The ginseng jam extractor according to claim 1, characterized in that: The boiling and stirring mechanism (2) includes a second driving component, a stirring rod (21), a boiling and stirring blade (22), and an anti-bottom boiling and sticking stirring scraper (23). The boiling and stirring blade (22) is symmetrically connected to the outer walls on both sides of the stirring rod (21) below the collecting component (4). The end of each boiling and stirring blade (22) abuts against the inner wall of the boiling pot (1). The anti-bottom boiling and sticking stirring scraper (23) is connected to the bottom of the stirring rod (21). The bottom structure of the anti-bottom boiling and sticking stirring scraper (23) matches the bottom inner wall structure of the boiling pot (1).
3. The ginseng jam extractor according to claim 2, characterized in that: The screw rod (31) is fixedly sleeved on the outer circumferential wall of the stirring rod (21) at the top of the stirring rod (21) through the limiting flange bearing seat (32), and the screw rod (31) rotates on the outer circumferential wall of the stirring rod (21).
4. The ginseng jam extractor according to claim 1, characterized in that: The first driving assembly includes a driving motor, a driving gear (36) and a driven gear (37), wherein the driven gear (37) is fixedly sleeved on the outer circumferential wall of the top of the screw rod (31), the driving gear (36) is engaged with one side of the driven gear (37), the top through-shaft of the driving gear (36) is connected to the output end of the driving motor, and the driving motor is fixedly located below the end of the support plate (11).
5. The ginseng jam extractor according to claim 2, characterized in that: The second drive assembly includes a drive motor (38), the drive motor (38) is fixed on the top of the support plate (11), and the top of the stirring rod (21) passes through the support plate (11) and is connected to the output end of the drive motor (38) through a coupling.
6. The ginseng jam extractor according to claim 2, characterized in that: The collecting assembly (4) includes a collecting conduit (41), which is symmetrically located on the outer wall of the boiling pot (1) above the boiling and stirring blades (22), and the inlet of the collecting conduit (41) is connected to the boiling pot (1).
7. The ginseng jam extractor according to claim 6, characterized in that: When the bottom of the sliding block (33) abuts against the top of the limiting flange bearing seat (32), the bottom of the froth guide scraper (35) is parallel to the bottom of the inlet of the collecting duct (41), and the bottom of the froth guide scraper (35) abuts against the inner wall of the boiling pot (1).
8. The ginseng jam extractor according to claim 1, characterized in that: The driving motor is electrically connected to the controller via a wire.