Reaction kettle for insulating material production

By introducing cleaning brush and cover plate structures into the reactor for insulating material production, the problems of cleaning the residual material in the inner wall and feed hopper protection are solved, and efficient cleaning and protection of the equipment is achieved, cost reduction and production quality is improved.

CN223276266UActive Publication Date: 2025-08-29HAN DAN SHI PU XIN DIAN LI KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202422368619.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-08-29
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing reactor for insulating material production cannot effectively clean up the remaining material stuck in the inner wall after use, resulting in waste of materials and increased equipment use costs. At the same time, the feed hopper is susceptible to dust pollution to affect the quality of secondary production.

Method used

The structures of the kettle body, the kettle cover, the feed hopper, the support frame, the placement groove, the ball, the fixing ring, the tooth block, the pinion, the mixing rod, the large gear, the rotating rod, the fixed block, etc. are designed, and are equipped with a cleaning brush and the cover plate to realize the automatic cleaning of the inner wall of the kettle body and the sealing and protection of the feed hopper.

Benefits of technology

Effectively clean the residual material on the inner wall of the kettle, reduce material waste, reduce equipment usage costs, and prevent dust from entering by sealing the feed hopper, improving production quality and equipment protection effect.

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Abstract

The utility model provides a reaction kettle for insulating material production, which relates to the technical field of reaction kettles, and comprises a kettle body, a kettle cover is inserted at the top end of the kettle body, a feed hopper is fixedly mounted on the surface of the kettle body, a support frame is fixedly mounted at the bottom end of the kettle body, a placing groove is formed in the kettle cover, and the support frame is fixedly mounted on the bottom end of the kettle body. And a ball is placed in the placement groove. Through the arrangement of the kettle body, the kettle cover, the feed hopper, the support frame, the placement groove, the ball, the fixed ring, the gear block, the pinion, the stirring rod, the bull gear, the rotating rod, the fixed block and the like, in the use process of the equipment, the cleaning brush is arranged, so that excess materials adhered to the inner wall can be cleaned after the equipment is used, and material waste is avoided; the device is simple in structure and convenient to use, reduces the use cost of the device, can effectively prevent influence on the quality of secondary production by cleaning the inner wall of the kettle body, and can increase the stirring efficiency of the device and improve the production quality by arranging the pinion.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a reactor for producing insulating materials. Background Art

[0002] The preparation of insulating materials often requires mixing and reacting multiple chemical components. A reactor provides a container in which these mixing and reactions can occur, and its structure and materials are designed to suit the properties of the chemicals, allowing it to safely contain and heat a variety of chemicals. The production of insulating materials may require heating or cooling the chemicals. Reactors typically have heating and cooling capabilities to allow reactions to occur within the desired temperature range, helping to control reaction rates, increase yields, and ensure the desired reaction results. Chemical reactions are subject to strict safety regulations. Reactors are typically designed to be explosion-proof and can withstand high pressures or temperatures while protecting the operator. Furthermore, the reactor material is specifically selected to prevent interaction between the chemicals and the container material. Publication number: CN214636402U discloses a reactor for producing insulating materials, comprising a stirring box, a first motor provided on the stirring box, a stirring rod provided on the first motor, a stirring blade provided on the stirring rod, a support leg provided on the stirring box, a discharge port provided on the stirring box, and a feeding mechanism provided on the stirring box; the feeding mechanism comprises a feeding pipe, a feeding port provided on the feeding pipe, a second motor provided on the feeding pipe, a rotating shaft provided on the second motor, a pushing blade provided on the rotating shaft, a heating plate provided on the feeding pipe, a feeding port provided on the stirring box, a melting component, and a breaking component. However, as for the above-mentioned equipment, during the use of the equipment, the equipment does not have a cleaning component. After the equipment is used, the residual material stuck on the inner wall cannot be cleaned, resulting in material waste and increasing the cost of using the equipment. At the same time, if the equipment is not cleaned, the quality of secondary production may be affected, which needs to be improved. Utility Model Content

[0003] The purpose of this utility model is to solve the technical problems raised in the above background technology.

[0004] The utility model adopts the following technical scheme: a reactor for producing insulating materials, comprising a reactor body, a reactor cover is inserted into the top of the reactor body, a feed hopper is fixedly installed on the surface of the reactor body, a support frame is fixedly installed on the bottom end of the reactor body, a placement groove is opened inside the reactor cover, a ball is placed inside the placement groove, a fixing ring is sleeved inside the placement groove, a tooth block is fixedly installed on the surface of the fixing ring, a small gear is sleeved inside the placement groove, a stirring rod is fixedly installed on the bottom end of the small gear, a large gear is sleeved inside the placement groove, a rotating rod is fixedly installed on the bottom end of the large gear, a fixing block is fixedly installed on the bottom end of the rotating rod, a cleaning brush is fixedly installed on the top end of the fixed block, a scraper is fixedly installed on the bottom end of the fixed block, a motor is fixed on the surface of the reactor cover, a rotating plate is sleeved on the outer surfaces of the rotating rod and the stirring rod, and a rotating groove is opened inside the reactor body.

[0005] Preferably, the output end of the motor is connected to the top of the large gear. Here, by arranging the output end of the motor to be connected to the large gear, it is possible to facilitate the operation and stirring of the equipment.

[0006] Preferably, the rotating plate is sleeved inside the rotating groove. Here, by arranging the rotating plate to be sleeved inside the rotating groove, the rotating plate and the stirring rod can be easily rotated.

[0007] Preferably, the number of the pinions and stirring rods is three and they are distributed in a circular pattern inside the placement tank. Here, by providing multiple groups of pinions and stirring rods, the stirring efficiency can be increased.

[0008] Preferably, the scraper is shaped in an inclined shape. Here, by setting the shape of the scraper, the scraper can be moved to the discharge port when scraping out the residual material, thereby reducing the use cost.

[0009] Preferably, a fixing column is fixedly installed on the top surface of the feed hopper, a cover plate is sleeved on the outer surface of the fixing column, a placement column is fixedly installed on the top of the cover plate, an insertion slot is provided inside the placement column, the cover plate and the feed hopper, an insertion column is inserted inside the insertion slot, a limit block is fixedly installed on the surface of the insertion column, a spring is fixedly installed on the top of the cover plate, an insertion rod is sleeved inside the spring, and a groove is provided through the cover plate and the feed hopper. Here, by providing the cover plate, dust can be prevented from entering the interior of the kettle when the equipment is placed.

[0010] Preferably, one end of the spring is connected to the surface of the cover plate, and the other end of the spring is connected to the bottom surface of the insertion rod. Here, by arranging the spring to be connected to the cover plate and the surface of the insertion rod, the fixing effect of the cover plate can be increased.

[0011] Compared with the prior art, the advantages and positive effects of the present invention are:

[0012] 1. In the utility model, by arranging the kettle body, kettle cover, feed hopper, support frame, placement groove, ball, fixed ring, gear block, small gear, stirring rod, large gear, rotating rod, fixed block and other structures, during the use of the equipment, by arranging a cleaning brush, the residual material stuck on the inner wall of the equipment can be cleaned after use, thereby avoiding material waste and reducing the use cost of the equipment. At the same time, by cleaning the inner wall of the kettle body, it can effectively prevent the quality of secondary production from being affected. At the same time, by arranging the small gear, the stirring efficiency of the equipment can be increased and the production quality can be improved.

[0013] 2. In the utility model, by setting the fixing column, cover plate, placement column, insertion slot, insertion column, limit block, spring, insertion rod, groove and other structures, when the equipment is placed, dust may enter the interior of the kettle through the feed hopper. When the staff uses it next time, it needs to be cleaned before use. By setting the cover plate, the feed hopper can be covered when the equipment is placed to prevent dust from entering the interior of the equipment, thereby increasing the workload of the staff and increasing the protection effect of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The utility model provides a three-dimensional structural diagram of a reactor for producing insulating materials;

[0015] Figure 2 The utility model provides a schematic cross-sectional structure diagram of a reactor for producing insulating materials;

[0016] Figure 3 The utility model provides a schematic diagram of the explosion structure of a reactor for producing insulating materials;

[0017] Figure 4 This utility model proposes a reactor for producing insulating materials Figure 3 Enlarged view of point A in the middle.

[0018] Legend:

[0019] 1. Kettle body; 2. Kettle cover; 3. Feed hopper; 4. Support frame; 5. Placement groove; 6. Ball; 7. Fixing ring; 8. Gear block; 9. Small gear; 10. Stirring rod; 11. Large gear; 12. Rotating rod; 13. Fixed block; 14. Cleaning brush; 15. Scraper; 16. Motor; 17. Rotating plate; 18. Rotating groove; 19. Fixed column; 20. Cover plate; 21. Placement column; 22. Insertion groove; 23. Insertion column; 24. Limit block; 25. Spring; 26. Insertion rod; 27. Groove. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1

[0023] See also Figure 1-3 The utility model provides a technical solution: a reactor for producing insulating materials, comprising a reactor body 1, a reactor cover 2 is inserted at the top of the reactor body 1, a feed hopper 3 is fixedly installed on the surface of the reactor body 1, a support frame 4 is fixedly installed on the bottom end of the reactor body 1, a placement groove 5 is opened inside the reactor cover 2, a ball 6 is placed inside the placement groove 5, a fixing ring 7 is sleeved inside the placement groove 5, a tooth block 8 is fixedly installed on the surface of the fixing ring 7, a small gear 9 is sleeved inside the placement groove 5, a stirring rod 10 is fixedly installed on the bottom end of the small gear 9, a large gear 11 is sleeved inside the placement groove 5, a rotating rod 12 is fixedly installed on the bottom end of the rotating rod 12, and a fixed block is fixedly installed on the bottom end of the rotating rod 12 13. A cleaning brush 14 is fixedly installed on the top of the fixed block 13, and a scraper 15 is fixedly installed on the bottom of the fixed block 13. A motor 16 is fixed on the surface of the kettle cover 2. The outer surfaces of the rotating rod 12 and the stirring rod 10 are sleeved with a rotating plate 17. A rotating groove 18 is opened inside the kettle body 1. The movement of the motor 16 drives the large gear 11 to rotate, and then the rotation of the large gear 11 drives the small gear 9 to rotate, and the rotation of the small gear 9 drives the stirring rod 10 to rotate, and then the movement of the large gear 11 drives the rotating rod 12 to rotate. The rotation of the rotating rod 12 drives the cleaning brush 14 to clean the inner wall of the kettle body 1 to prevent the inner wall from being stained with residual material, thereby increasing the use cost of the equipment.

[0024] See also Figure 1-4 The output end of the motor 16 is connected to the top of the large gear 11, the rotating plate 17 is sleeved inside the rotating groove 18, the number of the small gears 9 and the stirring rods 10 is three groups and is distributed in a circle inside the placement groove 5, the shape of the scraper 15 is inclined, one end of the spring 25 is connected to the surface of the cover 20, and the other end of the spring 25 is connected to the bottom end surface of the insertion rod 26. By setting the spring 25 to be connected with the insertion rod 26 and the cover 20, the fixity and sealing of the cover 20 can be increased when the cover 20 is covered.

[0025] Example 2

[0026] See also Figure 4 A fixing column 19 is fixedly installed on the top surface of the feed hopper 3, and a cover plate 20 is sleeved on the outer surface of the fixing column 19. A placing column 21 is fixedly installed on the top of the cover plate 20. An insertion groove 22 is provided inside the placing column 21, the cover plate 20 and the feed hopper 3. An insertion column 23 is inserted inside the insertion groove 22. A limiting block 24 is fixedly installed on the surface of the insertion column 23. A spring 25 is fixedly installed on the top of the cover plate 20, and an insertion rod 26 is sleeved inside the spring 25. A groove 27 is provided through the cover plate 20 and the feed hopper 3. By pulling the insertion rod 26, the movement of the insertion rod 26 drives the spring 25 to perform an extrusion movement, and then the insertion column 23 is pulled, and the insertion column 23 is separated from the surface of the feed hopper 3. Then, the cover plate 20 is rotated to open it for use.

[0027] Working principle: When the staff uses the equipment, they first contact the material with the surface of the feed hopper 3, then pour the material, and then start the motor 16. The movement of the motor 16 drives the large gear 11 to rotate, and then the large gear 11 rotates to drive the small gear 9 to rotate, and then the small gear 9 rotates to drive the fixed ring 7 to rotate, and then the small gear 9 rotates to drive the stirring rod 10 to rotate, and then the small gear 9 rotates to drive the rotating plate 17 to rotate, and then the large gear 11 rotates to drive the rotating rod 12 to rotate, and then the rotating rod 12 rotates to drive the fixed block 13 to rotate, and then the fixed block 13 rotates to drive the cleaning brush 14 to clean the inner wall of the kettle body 1, which can While stirring, clean the inner wall of the kettle body 1 to avoid residual material sticking to the inner wall of the kettle body 1, which increases the cost of using the equipment. When discharging, the scraper 15 is driven to rotate by the fixed block 13 to clean the residual material on the bottom to avoid waste. When the equipment is placed, by pulling the insertion rod 26, the movement of the insertion rod 26 drives the spring 25 to perform an extrusion movement, and then pull the insertion column 23, the insertion column 23 is separated from the surface of the feed hopper 3, and then the insertion rod 26 and the insertion column 23 are rotated. The cover plate 20 is driven to rotate by the rotation of the insertion rod 26 and the insertion column 23, and then the cover plate 20 is fixed by separating from the surface of the insertion column 23 and the insertion rod 26.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A reactor for producing insulating materials, comprising a reactor body (1), characterized in that: The top of the kettle body (1) is provided with a kettle cover (2), a feed hopper (3) is fixedly mounted on the surface of the kettle body (1), a support frame (4) is fixedly mounted on the bottom of the kettle body (1), a placement groove (5) is provided inside the kettle cover (2), a ball (6) is placed inside the placement groove (5), a fixing ring (7) is sleeved inside the placement groove (5), a tooth block (8) is fixedly mounted on the surface of the fixing ring (7), a small gear (9) is sleeved inside the placement groove (5), and a stirring rod (10) is fixedly mounted on the bottom end of the small gear (9). A large gear (11) is sleeved inside the placement groove (5), a rotating rod (12) is fixedly installed at the bottom end of the large gear (11), a fixed block (13) is fixedly installed at the bottom end of the rotating rod (12), a cleaning brush (14) is fixedly installed at the top end of the fixed block (13), and a scraper (15) is fixedly installed at the bottom end of the fixed block (13), a motor (16) is fixed on the surface of the kettle cover (2), a rotating plate (17) is sleeved on the outer surfaces of the rotating rod (12) and the stirring rod (10), and a rotating groove (18) is opened inside the kettle body (1).

2. The reactor for producing insulating materials according to claim 1, characterized in that: The output end of the motor (16) is connected to the top end of the large gear (11).

3. The reactor for producing insulating materials according to claim 1, characterized in that: The rotating plate (17) is sleeved inside the rotating groove (18).

4. The reactor for producing insulating materials according to claim 1, characterized in that: The pinions (9) and stirring rods (10) are provided in three groups and are distributed in a circular pattern inside the placement groove (5).

5. The reactor for producing insulating materials according to claim 1, characterized in that: The scraper (15) is in an inclined shape.

6. The reactor for producing insulating materials according to claim 1, characterized in that: A fixing column (19) is fixedly installed on the top surface of the feed hopper (3), a cover plate (20) is sleeved on the outer surface of the fixing column (19), a placement column (21) is fixedly installed on the top of the cover plate (20), an insertion groove (22) is provided inside the placement column (21), the cover plate (20) and the feed hopper (3), an insertion column (23) is inserted inside the insertion groove (22), a limit block (24) is fixedly installed on the surface of the insertion column (23), a spring (25) is fixedly installed on the top of the cover plate (20), an insertion rod (26) is sleeved inside the spring (25), and a groove (27) is provided through the inside of the cover plate (20) and the feed hopper (3).

7. The reactor for producing insulating materials according to claim 6, characterized in that: One end of the spring (25) is connected to the surface of the cover plate (20), and the other end of the spring (25) is connected to the bottom end surface of the insertion rod (26).

Citation Information

Patent Citations

  • Reaction kettle for insulating material production

    CN214636402U