Spraying device for light roof panel production

By designing a spray device for production of lightweight roof panels that are automatically flipped and sprayed, the problem of manpower consumption in the prior art is solved, and efficient lightweight roof panel spraying is achieved, which improves production efficiency and equipment stability.

CN223276488UActive Publication Date: 2025-08-29HUBEI YUANBO NEW MATERIAL TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422281234.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-29
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The existing spraying device for lightweight roof panel production consumes time and effort during the flip process, affecting the spraying efficiency.

Method used

A spraying device including a base, guide rail, sliding table, sliding seat, electronic control module and flip module is designed. The automatic flip and spray of lightweight roof panels are realized through the electronic control system, and the clamping seat and rubber pads are used for stable clamping to avoid damage.

Benefits of technology

It realizes rapid and stable flip and efficient spraying of lightweight roof panels, improves spraying efficiency, and avoids labor consumption and material damage.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223276488U_ABST
    Figure CN223276488U_ABST
Patent Text Reader

Abstract

The utility model provides a light roof panel production spraying device which comprises a base, a support is arranged on the upper surface of the base, two first guide rails which are symmetrically distributed front and back are arranged on the upper surface of the base, and two sliding tables which are symmetrically distributed left and right are arranged between the two first guide rails in a sliding mode. Two second guide rails which are symmetrically distributed front and back are arranged at the top end in the support, a sliding seat is slidably arranged between the two second guide rails, a plurality of evenly-distributed sliding barrels are arranged on the lower surface of the sliding seat, sliding rods are slidably arranged in the sliding barrels, a movable seat is arranged between the bottom ends of the sliding rods, and a spraying module is arranged on the lower surface of the movable seat; an electric control module I, an electric control module II and an overturning module. According to the spraying device for production of the light roof panel, the light roof panel can be rapidly and stably driven to turn over when the light roof panel is sprayed, the surface of the light roof panel is efficiently sprayed, and the spraying efficiency of the light roof panel can be effectively guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of lightweight roof panel production, in particular to a spraying device for lightweight roof panel production. Background Art

[0002] Lightweight roof panels are a type of lightweight material used for building roof coverings. They typically feature good thermal insulation, low weight, and are easy to install. Due to their light weight, convenient construction, and simple maintenance, lightweight roof panels have been widely used in modern architecture. During their production, they require a coating to provide them with corrosion resistance, fire resistance, waterproofing, and UV protection, while also enhancing their durability and decorative qualities.

[0003] The existing spraying device for producing lightweight roof panels places the lightweight roof panel to be sprayed at a suitable position on the spraying device, and then a driving device drives the nozzle to move to spray the surface of the lightweight roof panel. However, in actual use, the nozzle can only spray the upper side of the lightweight roof panel. A person needs to move the lightweight roof panel down, flip it over, and then place it back on the spraying device to spray the other side of the lightweight roof panel. The lightweight roof panel has a certain weight, and flipping the lightweight roof panel requires time and effort from the person, which affects the spraying efficiency of the lightweight roof panel. Utility Model Content

[0004] In view of this, the utility model addresses the shortcomings of the existing technology and provides a spraying device for the production of lightweight roof panels. The device can quickly and stably drive the lightweight roof panels to flip over when spraying the lightweight roof panels, efficiently spray the surface of the lightweight roof panels, and effectively ensure the spraying efficiency of the lightweight roof panels.

[0005] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0006] As a further improvement of the present invention, the electronic control module 1 includes a bidirectional screw rod rotatably arranged inside each guide rail 1, the slide is respectively threadedly connected to the adjacent bidirectional screw rods, and a motor 2 is provided on the left side of the guide rail 1, and the output shaft of the motor 2 is respectively fixed to the adjacent bidirectional screw rods through a coupling.

[0007] As a further improvement of the present invention, the electronic control module 2 includes an adjusting screw rotatably arranged inside each guide rail 2, the adjusting screw is threadedly connected to the sliding seat, and a motor 1 is provided on the left side of the guide rail 2. The output shaft of the motor 1 is fixed to the adjacent adjusting screw through a coupling.

[0008] As a further improvement of the present invention, the flip module includes a rotating shaft rotatably arranged on the upper side of the two slides, and a clamping seat is provided at one end of the rotating shaft near the vertical center of the base, and two rotating shafts symmetrically distributed front and back are rotatably arranged inside the two slides, and the outer arc surface of the rotating shaft is fixedly sleeved with gear 1, and the outer arc surface of the rotating shaft is fixedly sleeved with gear 2, and gear 1 is respectively meshed with adjacent gear 2, and a driving unit for driving the rotating shaft to rotate is also provided on the slide; the driving unit includes a support symmetrically arranged inside the two slides, and a worm is rotatably arranged between the inner walls of the adjacent slides on the side of the support away from the vertical center of the slide, and a worm is fixedly sleeved on the outer arc surface of the rotating shaft, and the worm gear is respectively meshed with adjacent worm gears, and a dual-axis motor is provided in the middle part of the interior of the two slides, and the output shafts of the dual-axis motors are respectively fixed to the adjacent worm gears by couplings; a control panel is provided on the front side of the bracket, and the spray module, electric push rod, motor 1, motor 2 and dual-axis motor are all electrically connected to the control panel.

[0009] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0010] First, the operation of the two motors is controlled by the control panel to drive the clamping seats on the left and right sides to move closer to each other, and the lightweight roof panel to be sprayed is placed between the two clamping seats. Then the two clamping seats are controlled to continue running, so that the clamping seats on the left and right sides clamp and fix the lightweight roof panel.

[0011] Secondly, the operation of motor 1 is controlled by the control panel, so that the output shaft of motor 1 drives the adjusting screw connected to it to rotate, and the operation of the spray module is controlled by the control panel, so that the movable seat drives the spray module to move, and the spray module sprays the lightweight roof panel.

[0012] Third, the control panel controls the operation of the dual-axis motors on the left and right sides, so that the clamping seats on the left and right sides drive the lightweight roof panels to rotate, control the flipping of the lightweight roof panels, and then control the movable seat to drive the spray module to spray during the movement, thereby realizing the flipping and spraying of the lightweight roof panels.

[0013] Fourthly, the rubber pad on the clamping seat can make the clamping seat and the lightweight roof panel flexibly contact each other, which can effectively avoid the lightweight roof panel from being damaged due to the clamping force during the spraying process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0015] Figure 1 It is a structural diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the internal cross-sectional structure of the present invention;

[0017] Figure 3 This is an enlarged structural diagram of point A of the present utility model;

[0018] Figure 4 It is a schematic diagram of the internal planar structure of the present utility model.

[0019] In the figure: 101, base; 102, guide rail 1; 103, bracket; 104, guide rail 2; 105, sliding seat; 106, slide; 107, movable seat; 108, spray module; 109, electric push rod; 110, adjusting screw; 111, motor 1; 112, slide; 113, bidirectional screw; 114, motor 2; 201, rotating shaft; 202, clamping seat; 203, rotating shaft; 204, gear 1; 205, gear 2; 206, support; 207, worm gear; 208, worm; 209, dual-axis motor; 301, control panel. DETAILED DESCRIPTION

[0020] To better understand the present invention, the following examples further illustrate the present invention. However, the present invention is not limited to the following examples. In the following description, numerous specific details are provided to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be practiced without one or more of these details.

[0021] like Figure 1 、 24, including a base 101, a bracket 103 is provided on the upper surface of the base 101, the upper surface of the base 101 is provided with two guide rails 102 symmetrically distributed front and back, two slides 112 symmetrically distributed left and right are slidably provided between the two guide rails 102, the inner top of the bracket 103 is provided with two guide rails 104 symmetrically distributed front and back, a sliding seat 105 is slidably provided between the two guide rails 104, and a plurality of evenly distributed slides 106 are provided on the lower surface of the slide seat 105, and the interior of the slide 106 is slidably provided with A movable seat 107 is provided between the sliding rod and the bottom end of the sliding rod, a spray module 108 is provided on the lower surface of the movable seat 107, and a plurality of evenly distributed electric push rods 109 are provided on the upper surface of the movable seat 107. The telescopic ends of the electric push rods 109 are all connected and fixed to the movable seat 107. An electric control module 1 for driving the slide 112 to move is also provided on the guide rail 102, and an electric control module 2 for driving the movable seat 107 to move is also provided on the guide rail 2 104. A flip module for driving the lightweight roof panel to flip is also provided on the sliding seat 105.

[0022] like Figure 1 、 2 As shown in Figure 4, the electronic control module 1 includes a bidirectional screw rod 113 rotatably arranged inside each guide rail 102, the slide 112 is threadedly connected to the adjacent bidirectional screw rods 113, and a motor 2 114 is provided on the left side of the guide rail 102. The output shafts of the motor 2 114 are fixed to the adjacent bidirectional screw rods 113 through couplings; the electronic control module 2 includes an adjusting screw rod 110 rotatably arranged inside each guide rail 104, the adjusting screw rod 110 is threadedly connected to the sliding seat 105, and a motor 1 111 is provided on the left side of the guide rail 104. The output shafts of the motor 111 are fixed to the adjacent adjusting screw rods 110 through couplings.

[0023] like Figure 2 、 3As shown in Figure 4, the flip module includes a rotating shaft 201 rotatably arranged on the upper side of the two slides 112. A clamping seat 202 is provided at one end of the rotating shaft 201 close to the vertical center of the base 101. Two rotating shafts 203 symmetrically distributed front and back are rotatably arranged inside the two slides 112. The outer arc surface of the rotating shaft 203 is fixedly sleeved with a gear 1 204. The outer arc surface of the rotating shaft 201 is fixedly sleeved with a gear 2 205. The gear 1 204 is respectively meshed with the adjacent gear 2 205. The slide 112 is also provided with a drive shaft 2 01 rotating drive unit; the drive unit includes a support 206 symmetrically arranged inside the two slides 112, and a worm 208 is arranged to rotate between the inner wall of the adjacent slide 112 on the side of the support 206 away from the vertical center of the slide 112, and the outer arc surface of the rotating shaft 203 is fixedly sleeved with a worm gear 207, and the worm gear 207 is respectively engaged with the adjacent worm gear 208, and a dual-axis motor 209 is provided in the middle part of the interior of the two slides 112, and the output shaft of the dual-axis motor 209 is fixed to the adjacent worm gear 208 through a coupling.

[0024] like Figure 1 、 2 As shown in FIG. 4 , a control panel 301 is provided on the front side of the bracket 103 , and the spray module 108 , the electric push rod 109 , the motor 1 111 , the motor 2 114 and the dual-axis motor 209 are all electrically connected to the control panel 301 .

[0025] In the production of lightweight roof panels, when the lightweight roof panels need to be sprayed, the personnel connect the external spray paint delivery pump to the spray module 108 through a hose, and control the operation of the two motors 114 through the control panel 301, so that the output shafts of the motors 114 respectively drive the bidirectional screw rods 113 connected to them to rotate, and then drive the left and right slides 112 to move closer together through the threaded relationship between the bidirectional screw rods 113 and the slide 112, and then drive the left and right clamping seats 202 to move closer together, place the lightweight roof panel that needs to be sprayed between the two clamping seats 202, and then control the two clamping seats 202 to continue to operate, so that the left and right clamping seats 202 clamp and fix the lightweight roof panel.

[0026] The operation of the electric push rod 109 is regulated by the control panel 301, so that the telescopic end of the electric push rod 109 drives the movable seat 107 to move downward through the cooperation of the slide cylinder 106 and the slide rod, and the position of the movable seat 107 is adjusted. The operation of the motor 111 is regulated by the control panel 301, so that the output shaft of the motor 111 drives the adjusting screw 110 connected to it to rotate, and then drives the sliding seat 105 to rotate through the threaded relationship between the adjusting screw 110 and the sliding seat 105, so that the sliding seat 105 drives the movable seat 107 to move, and the movable seat 107 drives the spray module 108 to move. The operation of the spray module 108 is regulated by the control panel 301, so that the spray module 108 sprays the lightweight roof panel during the process of the movable seat 107 driving the spray module 108 to move.

[0027] After the spraying of the upper side of the lightweight roof panel is completed, the control panel 301 controls the operation of the dual-axis motors 209 on the left and right sides, so that the output shafts of the dual-axis motors 209 respectively drive the worm 208 connected thereto to rotate, and then the meshing relationship between the worm 208 and the worm wheel 207 drives the worm wheel 207 to rotate synchronously, so that the worm wheel 207 drives the gear 1 204 to rotate through the rotating shaft 203, and then the meshing relationship between the gear 1 204 and the gear 2 205 drives the gear 2 205 on the left and right sides to rotate synchronously, and then the gear 2 205 drives the clamping seat 202 on the rotating shaft 201 to rotate, so that the clamping seats 202 on the left and right sides drive the lightweight roof panel to rotate, control the flipping of the lightweight roof panel, and then control the movable seat 107 to drive the spray module 108 to spray during the movement, thereby realizing the flipping spraying of the lightweight roof panel.

[0028] According to another embodiment of the present invention, Figure 1 、 2 As shown, a rubber pad is provided on one side of the clamping seat 202 near the vertical center of the bracket 103. During the spraying process of the lightweight roof panel, the rubber pad on the clamping seat 202 can effectively prevent the lightweight roof panel from being damaged due to the clamping force during the spraying process.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. A spraying device for producing lightweight roof panels, comprising a base (101), wherein a bracket (103) is provided on the upper surface of the base (101), characterized in that: The upper surface of the base (101) is provided with two guide rails (102) symmetrically distributed front and back, two slides (112) symmetrically distributed left and right are slidably provided between the two guide rails (102), the inner top of the bracket (103) is provided with two guide rails (104) symmetrically distributed front and back, a sliding seat (105) is slidably provided between the two guide rails (104), a plurality of evenly distributed slide cylinders (106) are provided on the lower surface of the slide cylinder (105), a slide rod is slidably provided inside the slide rod, and a movable seat (106) is provided between the bottom ends of the slide rods. 07), a spraying module (108) is provided on the lower surface of the movable seat (107), a plurality of evenly distributed electric push rods (109) are provided on the upper surface of the movable seat (107), and the telescopic ends of the electric push rods (109) are fixedly connected to the movable seat (107), the guide rail 1 (102) is also provided with an electric control module 1 for driving the slide (112) to move, the guide rail 2 (104) is also provided with an electric control module 2 for driving the movable seat (107) to move, and the sliding seat (105) is also provided with a flip module for driving the lightweight roof panel to flip.

2. The spraying device for producing lightweight roof panels according to claim 1, characterized in that: The electric control module 1 includes a bidirectional screw rod (113) rotatably arranged inside each guide rail 1 (102), the slide (112) is respectively threadedly connected to the adjacent bidirectional screw rods (113), and a motor 2 (114) is arranged on the left side of the guide rail 1 (102), and the output shaft of the motor 2 (114) is respectively fixed to the adjacent bidirectional screw rods (113) through a coupling.

3. The spraying device for producing lightweight roof panels according to claim 2, characterized in that: The electric control module 2 includes an adjusting screw (110) rotatably arranged inside each guide rail 2 (104), the adjusting screw (110) is threadedly connected to the sliding seat (105), and a motor 1 (111) is arranged on the left side of the guide rail 2 (104), and the output shaft of the motor 1 (111) is fixed to the adjacent adjusting screw (110) through a coupling.

4. The spraying device for producing lightweight roof panels according to claim 3, characterized in that: The flip module comprises a rotating shaft (201) rotatably arranged on the upper side of the two slides (112), a clamping seat (202) is provided at one end of the rotating shaft (201) close to the vertical center of the base (101), two rotating shafts (203) symmetrically distributed front and back are rotatably arranged inside the two slides (112), the outer arc surface of the rotating shaft (203) is fixedly sleeved with a gear 1 (204), the outer arc surface of the rotating shaft (201) is fixedly sleeved with a gear 2 (205), and the gear 1 (204) is respectively meshed with the adjacent gear 2 (205), and the slide (112) is also provided with a driving unit for driving the rotating shaft (201) to rotate.

5. The spraying device for producing lightweight roof panels according to claim 4, characterized in that: The driving unit comprises a support (206) symmetrically arranged inside the two slides (112); a worm (208) is rotatably arranged between the inner wall of the adjacent slide (112) on one side of the support (206) away from the vertical center of the slide (112); a worm wheel (207) is fixedly sleeved on the outer arc surface of the rotating shaft (203); the worm wheel (207) is respectively engaged with the adjacent worm wheel (208); a dual-axis motor (209) is provided in the middle of the interior of the two slides (112); and the output shaft of the dual-axis motor (209) is respectively fixed to the adjacent worm wheel (208) through a coupling.

6. The spraying device for producing lightweight roof panels according to claim 5, characterized in that: A control panel (301) is provided on the front side of the bracket (103), and the spray module (108), the electric push rod (109), the motor 1 (111), the motor 2 (114) and the dual-axis motor (209) are all electrically connected to the control panel (301).

7. The spraying device for producing lightweight roof panels according to claim 4, characterized in that: A rubber pad is provided on one side of the clamping seat (202) close to the vertical center of the bracket (103).