Screening device with anti-blocking structure for nickel-based alloy powder processing

By using telescopic hydraulic cylinder and motor-driven roller cleaning structure in the nickel-based alloy powder screening device, combined with vibrating motor and return spring, the problem of incomplete cleaning of both ends of the screen is solved, and anti-blocking and efficient screening is achieved.

CN223276677UActive Publication Date: 2025-08-29CHANGSHU WUZHOU ALLOY WELDING CO LTD
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Patent Information

Application Number
CN202422457989.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-29
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

During cleaning, the existing nickel-based alloy powder screening device has the problem that it is difficult to clean both ends of the screen, resulting in frequent blockages.

Method used

The telescopic hydraulic cylinder is used to control the roller to slide along the displacement chute, the motor drives the driving pulley and the driven pulley to drive, the cleaning wire outside the roller extrudes the powder in the mesh hole of the mesh, and combines the design of the vibration motor and return spring to achieve all-round cleaning.

Benefits of technology

A comprehensive cleaning of screening screen panels is achieved, blockage is avoided, and screening efficiency and material discharge smoothness is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a nickel-based alloy powder processing screening device with an anti-blocking structure, which relates to the technical field of nickel-based alloy powder screening and comprises a nickel-based alloy powder screening box, and a nickel-based alloy powder screening structure is arranged in the nickel-based alloy powder screening box. And an anti-blocking structure is arranged at the top of the nickel-based alloy powder screening structure, and the nickel-based alloy powder screening structure comprises a screening net plate. According to the nickel-based alloy powder processing screening device with the anti-blocking structure, a roller is controlled by a telescopic hydraulic cylinder to slide in a reciprocating mode along two displacement sliding grooves, meanwhile, a motor correspondingly rotates forwards and backwards, and a driving belt wheel and a driven belt wheel are driven to conduct power transmission; and the plurality of cleaning steel wires outside the rollers extrude the nickel-based alloy powder filled in the internal meshes of the screening net plate, so that the purpose of comprehensive cleaning is achieved, and the problem that the edge of the screening net plate cannot be cleaned is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of nickel-based alloy powder screening, in particular to a screening device for nickel-based alloy powder processing with an anti-clogging structure. Background Art

[0002] Nickel-based alloy powder is a kind of alloy powder with the widest usage on the market. It is mainly used for steel parts, such as wear resistance, corrosion resistance, and rust prevention. The grades are divided into two types: high hardness and low hardness. High hardness is wear-resistant and corrosion-resistant, while low hardness is used for repair. In order to separate the impurities inside the nickel-based alloy powder, a screening device with an anti-clogging structure is needed for nickel-based alloy powder processing.

[0003] After searching, the patent with Chinese patent publication number CN114247629A includes a shell, which is connected to a control structure for controlling the feeding and discharging of steel slag fine powder and coarse material, a screening structure is connected to the shell, a cleaning structure is connected to the shell, a buffer structure is connected to the shell, a material return structure is connected to the shell, and a scratching structure is connected to the shell.

[0004] The above patent has the following problems when used:

[0005] 1. The brush wheel at one end of the support bar is controlled to swing by the extension and retraction of the pull rod to remove the material stuck on the screen. However, due to the swinging motion, the cleaning position is limited, and it is difficult to clean both ends of the screen, resulting in incomplete cleaning. Utility Model Content

[0006] The utility model aims to provide a screening device for nickel-based alloy powder processing with an anti-clogging structure, which has the advantage of comprehensive cleaning and solves the technical problems raised in the background technology.

[0007] To achieve the above-mentioned object, the specific technical solution of the utility model is as follows: A screening device for processing nickel-based alloy powder with an anti-clogging structure, comprising a nickel-based alloy powder screening box, a nickel-based alloy powder screening structure provided inside the nickel-based alloy powder screening box, and an anti-clogging structure provided on the top of the nickel-based alloy powder screening structure;

[0008] The nickel-based alloy powder screening structure includes a screening mesh plate;

[0009] The anti-blocking structure includes displacement chutes symmetrically opened on the inner walls of both sides of the screening mesh plate, and displacement sliders are slidably installed inside the two displacement chutes. Vertical plates are welded to the tops of the ends of the two displacement sliders that are close to each other, and the same connecting plate is welded to the tops of the two vertical plates. A roller is rotatably installed at the bottom between the two vertical plates, and a number of cleaning steel wires are evenly inserted on the circumference of the roller.

[0010] As a preferred embodiment of the present invention, a driven pulley is sleeved on the middle part of the roller, and the driven pulley is connected to a driving pulley outside and located on the top of the connecting plate through belt power. One end of the driving pulley is connected to a motor through a drive shaft, and the motor is fixed to the connecting plate by bolts.

[0011] As a preferred embodiment of the present invention, a connecting frame is symmetrically welded to one end of the connecting plate and located outside the belt, and a telescopic hydraulic cylinder is fixedly installed on the other end of the connecting frame. The other end of the telescopic hydraulic cylinder is fixedly installed on one side of the mounting plate, and the bottom end of the mounting plate is fixedly installed on the screening mesh plate.

[0012] As a preferred embodiment of the present invention, the nickel-based alloy powder screening structure also includes four screening chutes symmetrically opened on the inner walls on both sides of the screening mesh plate, and screening sliders are slidably installed inside the four screening chutes. The four screening sliders are symmetrically installed on both sides of the screening mesh plate at one end close to each other by welding, and a discharge plate is welded parallel to the bottom end of the screening mesh plate inside the nickel-based alloy powder screening box, and two vibration motors are fixedly installed at the bottom end of the screening mesh plate.

[0013] As a preferred embodiment of the present invention, the inner top ends of the four screening chutes are each provided with a return spring, and the bottom ends of the four return springs are each fixedly mounted on the corresponding screening slider.

[0014] As a preferred embodiment of the present invention, a discharge structure is provided on one side of the nickel-based alloy powder screening box, and the discharge structure includes a discharge port 1 which is opened through one side of the nickel-based alloy powder screening box and located at the bottom of the screening mesh plate, and a discharge port 2 which is opened through one side of the nickel-based alloy powder screening box and located at the bottom of the discharge plate.

[0015] As a preferred embodiment of the present invention, a staggered baffle 1 is welded to the bottom end of one side of the discharge port 1, and a staggered baffle 2 is welded to the bottom end of one side of the discharge port 2, and the length of the staggered baffle 1 is twice the length of the staggered baffle 2.

[0016] As a preferred embodiment of the present invention, the nickel-based alloy powder screening box is a box body with an open top, and support legs are fixedly installed at the four corners of the bottom end of the nickel-based alloy powder screening box.

[0017] 1. This screening device for processing nickel-based alloy powder with an anti-clogging structure controls the roller to slide back and forth along two displacement chutes through a telescopic hydraulic cylinder. At the same time, the motor performs corresponding forward and reverse rotation to drive the active pulley and the driven pulley for power transmission, so that several cleaning wires on the outside of the roller squeeze the nickel-based alloy powder filled in the mesh inside the screening screen, so as to achieve the purpose of comprehensive cleaning and avoid the problem that the edge of the screening screen cannot be cleaned.

[0018] 2. This screening device for processing nickel-based alloy powder with an anti-clogging structure avoids the problem of poor cleaning effect due to the inability to squeeze out the nickel-based alloy powder filled in the mesh inside the screening screen due to insufficient strength of the cleaning components by arranging several cleaning wires on the outside of the roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a three-dimensional diagram of the overall structure provided by an embodiment of the utility model;

[0020] Figure 2 This is a side sectional structural stereogram provided by an embodiment of the present utility model;

[0021] Figure 3 This is a three-dimensional diagram of the structure A provided by the embodiment of the utility model;

[0022] Figure 4 It is a three-dimensional diagram of the B structure provided by an embodiment of the present utility model.

[0023] Explanation of the marks in the figure: 1. Nickel-based alloy powder screening box; 2. Nickel-based alloy powder screening structure; 201. Screening chute; 202. Return spring; 203. Screening slider; 204. Screening mesh plate; 205. Vibration motor; 206. Discharge plate; 3. Anti-blocking structure; 301. Displacement chute; 302. Displacement slider; 303. Vertical plate; 304. Connecting plate; 305. Roller; 306. Cleaning wire; 307. Driven pulley; 308. Driving pulley; 309. Motor; 3010. Connecting frame; 3011. Telescopic hydraulic cylinder; 3012. Mounting plate; 4. Discharge structure; 401. Discharge port 1; 402. Discharge port 2; 403. Offset baffle 1; 404. Offset baffle 2; 5. Support leg. DETAILED DESCRIPTION

[0024] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.

[0025] The structure of the present utility model is described in detail below with reference to the accompanying drawings.

[0026] like Figures 1 to 4As shown, the present invention provides a nickel-based alloy powder processing screening device with an anti-clogging structure, comprising a nickel-based alloy powder screening box 1, a nickel-based alloy powder screening structure 2 is provided inside the nickel-based alloy powder screening box 1, and an anti-clogging structure 3 is provided on the top of the nickel-based alloy powder screening structure 2;

[0027] The nickel-based alloy powder screening structure 2 includes a screening mesh plate 204;

[0028] The anti-blocking structure 3 includes displacement chutes 301 symmetrically opened on the inner walls of both sides of the screening mesh plate 204. Displacement sliders 302 are slidably installed inside the two displacement chutes 301. Vertical plates 303 are welded to the tops of the ends of the two displacement sliders 302 that are close to each other. The same connecting plate 304 is welded to the tops of the two vertical plates 303. A roller 305 is rotatably installed at the bottom between the two vertical plates 303, and a number of cleaning steel wires 306 are evenly inserted on the circumference of the roller 305.

[0029] refer to Figure 1 、 Figure 2 and Figure 4 A driven pulley 307 is sleeved on the middle part of the roller 305, and the driven pulley 307 is outside and located on the top of the connecting plate 304 and is connected to the driving pulley 308 through belt power. One end of the driving pulley 308 is plugged with a motor 309 through a drive shaft, and the motor 309 is fixedly mounted on the connecting plate 304 by bolts. A connecting frame 3010 is symmetrically welded on one end of the connecting plate 304 and located outside the belt, and a telescopic hydraulic cylinder 3011 is fixedly mounted on the other end of the connecting frame 3010. The other end of the telescopic hydraulic cylinder 3011 is fixedly mounted on one side of the mounting plate 3012, and the bottom end of the mounting plate 3012 is fixedly mounted on the screening mesh plate 204.

[0030] The above scheme is adopted: a driven pulley 307 is sleeved on the middle part of the roller 305, and the driven pulley 307 is connected to the driving pulley 308 outside and located on the top of the connecting plate 304 through belt power. One end of the driving pulley 308 is plugged with a motor 309 through a drive shaft, and the motor 309 is fixedly installed on the connecting plate 304 by bolts, so as to achieve stable output rotational force of the motor 309, control the driving pulley 308 and the driven pulley 307 to transmit power, thereby realizing long-distance power drive, and one end of the connecting plate 304 is symmetrically welded with a connecting frame 3010 outside the belt, and the other end of the connecting frame 3010 is fixedly installed with a telescopic hydraulic cylinder 3011, and the other end of the telescopic hydraulic cylinder 3011 is fixedly installed on one side of the mounting plate 3012, and the bottom end of the mounting plate 3012 is fixedly installed on the screening mesh plate 204, so that the telescopic hydraulic cylinder 3011 relies on the telescopic behavior to control the roller 305 to fully contact the screening mesh plate 204, thereby improving the comprehensiveness of cleaning.

[0031] refer to Figure 1 、 Figure 2 and Figure 3 The nickel-based alloy powder screening structure 2 also includes four screening chutes 201 symmetrically opened on the inner walls on both sides of the screening mesh plate 204. The four screening chutes 201 are all slidably installed with screening sliders 203. The four screening sliders 203 are symmetrically installed on both sides of the screening mesh plate 204 at one end close to each other by welding. A discharge plate 206 is welded in parallel to the bottom end of the screening mesh plate 204 inside the nickel-based alloy powder screening box 1. Two vibration motors 205 are fixedly installed at the bottom end of the screening mesh plate 204. The top end of the four screening chutes 201 is provided with a return spring 202, and the bottom ends of the four return springs 202 are fixedly installed on the corresponding screening slider 203.

[0032] The above scheme is adopted: the nickel-based alloy powder screening structure 2 also includes four screening chutes 201 symmetrically opened on the inner walls of both sides of the screening mesh plate 204, and the four screening chutes 201 are all slidably installed with screening sliders 203. The ends of the four screening sliders 203 close to each other are symmetrically installed on both sides of the screening mesh plate 204 by welding. The four screening sliders 203 are slidably matched with the four screening chutes 201 to achieve the purpose of guiding the screening mesh plate 204 to move up and down. The interior of the nickel-based alloy powder screening box 1 and the bottom end of the screening mesh plate 204 are parallelly welded with a discharge plate 206, which is convenient for the use of discharge plate The material plate 206 discharges the screened nickel-based alloy powder to improve the smoothness of the discharge. Two vibration motors 205 are fixedly installed at the bottom end of the screening mesh plate 204 to give the screening mesh plate 204 the force to vibrate up and down, so as to avoid insufficient screening amplitude, which causes the nickel-based alloy powder to fall unsmoothly. The inner top of the four screening chutes 201 is provided with a reset spring 202, and the bottom ends of the four reset springs 202 are fixedly installed on the corresponding screening slider 203, so that the elastic tension of the four reset springs 202 can be used to reset the screening mesh plate 204 so that the two vibration motors 205 can perform secondary vibration.

[0033] refer to Figure 1 、 Figure 2 A discharge structure 4 is provided on one side of the nickel-based alloy powder screening box 1. The discharge structure 4 includes a discharge port 1 401 which is opened through one side of the nickel-based alloy powder screening box 1 and located at the bottom of the screening mesh plate 204. A discharge port 2 402 is opened through one side of the nickel-based alloy powder screening box 1 and located at the bottom of the discharge plate 206. A staggered baffle 1 403 is welded to the bottom end of one side of the discharge port 1 401. A staggered baffle 2 404 is welded to the bottom end of one side of the discharge port 2 402. The length of the staggered baffle 1 403 is twice the length of the staggered baffle 2 404.

[0034] The above scheme is adopted: the discharge structure 4 is designed to include a discharge port 1 401 which is opened through one side of the nickel-based alloy powder screening box 1 and located at the bottom of the screening mesh plate 204, so as to facilitate the discharge of screened impurities through the discharge port 1 401, and a discharge port 2 402 is opened through one side of the nickel-based alloy powder screening box 1 and located at the bottom of the discharge plate 206, so as to facilitate the discharge of the screened nickel-based alloy powder through the discharge port 2 402, and an offset baffle 1 403 is welded to the bottom end of one side of the discharge port 1 401, and an offset baffle 2 404 is welded to the bottom end of one side of the discharge port 2 402, and the length of the offset baffle 1 403 is twice the length of the offset baffle 2 404, so that the impurities and the nickel-based alloy powder fall at different positions, which is convenient for collection.

[0035] refer to Figure 1 、 Figure 2 The nickel-based alloy powder screening box 1 is a box body with an open top, and support legs 5 are fixedly installed at the four corners of the bottom end of the nickel-based alloy powder screening box 1.

[0036] The above solution is adopted: the nickel-based alloy powder screening box 1 is a box with an open top, which is convenient for top feeding. Support legs 5 are fixedly installed at the four corners of the bottom end of the nickel-based alloy powder screening box 1, and the four support legs 5 are used to ensure the stable placement of the equipment.

[0037] During use, nickel-based alloy powder is placed inside the screening mesh plate 204, and two vibration motors 205 control the four screening sliders 203 outside the screening mesh plate 204 to move downward along the four screening chutes 201. Then, four reset springs 202 control the screening mesh plate 204 to reset, thereby achieving screening behavior. The telescopic hydraulic cylinder 3011 performs telescopic behavior, controlling the roller 305 to slide back and forth along the two displacement chutes 301. At the same time, the motor 309 performs corresponding forward and reverse behavior to drive the active pulley 308 and the driven pulley 307 for power transmission, so that several cleaning steel wires 306 outside the roller 305 squeeze the nickel-based alloy powder filled in the mesh inside the screening mesh plate 204, thereby achieving anti-blocking behavior. Then, impurities are discharged through the discharge port 1 401, and the nickel-based alloy powder falls to the unloading plate 206. Due to gravity, the nickel-based alloy powder is discharged through the discharge port 2 402.

[0038] In summary, the screening device for processing nickel-based alloy powder with an anti-clogging structure, the telescopic hydraulic cylinder 3011 performs telescopic behavior, controls the roller 305 to slide back and forth along the two displacement chutes 301, and at the same time the motor 309 performs corresponding forward and reverse behaviors, thereby driving the active pulley 208 and the driven pulley 307 for power transmission, so that the several cleaning wires 306 outside the roller 305 squeeze the nickel-based alloy powder filled in the mesh inside the screening mesh plate 204, thereby solving the problem that the cleaning position is limited due to the swinging motion form, the two ends of the screen are difficult to clean, and the cleaning is not comprehensive.

[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A screening device for nickel-based alloy powder processing with an anti-clogging structure, comprising a nickel-based alloy powder screening box (1), characterized in that: A nickel-based alloy powder screening structure (2) is provided inside the nickel-based alloy powder screening box (1), and an anti-blocking structure (3) is provided on the top of the nickel-based alloy powder screening structure (2); The nickel-based alloy powder screening structure (2) comprises a screening mesh plate (204); The anti-blocking structure (3) comprises displacement chutes (301) symmetrically arranged on the inner walls of both sides of the screening screen (204), displacement sliders (302) being slidably installed inside the two displacement chutes (301), vertical plates (303) being welded to the tops of the ends of the two displacement sliders (302) that are close to each other, the same connecting plate (304) being welded to the tops of the two vertical plates (303), a roller (305) being rotatably installed at the bottom between the two vertical plates (303), and a plurality of cleaning steel wires (306) being evenly inserted on the circumference of the roller (305).

2. The screening device for nickel-based alloy powder processing with an anti-clogging structure according to claim 1, characterized in that: A driven pulley (307) is sleeved on the middle of the roller (305), and the driven pulley (307) is located outside the top of the connecting plate (304) and is connected to a driving pulley (308) via a belt power. One end of the driving pulley (308) is plugged with a motor (309) via a drive shaft, and the motor (309) is fixed to the connecting plate (304) via bolts.

3. The screening device for nickel-based alloy powder processing with an anti-clogging structure according to claim 1, characterized in that: A connecting frame (3010) is symmetrically welded to one end of the connecting plate (304) and located outside the belt, and a telescopic hydraulic cylinder (3011) is fixedly mounted to the other end of the connecting frame (3010). The other end of the telescopic hydraulic cylinder (3011) is fixedly mounted on one side of a mounting plate (3012), and the bottom end of the mounting plate (3012) is fixedly mounted on the screening mesh plate (204).

4. The screening device for nickel-based alloy powder processing with an anti-clogging structure according to claim 1, characterized in that: The nickel-based alloy powder screening structure (2) further comprises four screening chutes (201) symmetrically arranged on the inner walls on both sides of the screening mesh plate (204), screening sliders (203) are slidably installed inside the four screening chutes (201), and the ends of the four screening sliders (203) close to each other are symmetrically installed on both sides of the screening mesh plate (204) by welding, and a discharge plate (206) is welded in parallel inside the nickel-based alloy powder screening box (1) and at the bottom end of the screening mesh plate (204), and two vibration motors (205) are fixedly installed at the bottom end of the screening mesh plate (204).

5. The screening device for nickel-based alloy powder processing with an anti-clogging structure according to claim 4, characterized in that: The top ends of the four screening chutes (201) are each provided with a return spring (202), and the bottom ends of the four return springs (202) are each fixedly mounted on the corresponding screening slider (203).

6. The screening device for nickel-based alloy powder processing with an anti-clogging structure according to claim 1, characterized in that: A discharge structure (4) is provided on one side of the nickel-based alloy powder screening box (1), and the discharge structure (4) includes a discharge port 1 (401) which is opened through one side of the nickel-based alloy powder screening box (1) and located at the bottom of the screening mesh plate (204), and a discharge port 2 (402) which is opened through one side of the nickel-based alloy powder screening box (1) and located at the bottom of the discharge plate (206).

7. The screening device for nickel-based alloy powder processing with an anti-clogging structure according to claim 6, characterized in that: A staggered baffle plate 1 (403) is welded to the bottom end of one side of the discharge port 1 (401), and a staggered baffle plate 2 (404) is welded to the bottom end of one side of the discharge port 2 (402). The length of the staggered baffle plate 1 (403) is twice the length of the staggered baffle plate 2 (404).

8. The screening device for nickel-based alloy powder processing with an anti-clogging structure according to claim 1, characterized in that: The nickel-based alloy powder screening box (1) is a box body with an open top, and support legs (5) are fixedly installed at the four corners of the bottom end of the nickel-based alloy powder screening box (1).

Citation Information

Patent Citations

  • Feed screening device for powder concentrator

    CN114247629A