New energy photovoltaic power generation aluminum alloy frame extrusion die

By combining the drive motor and cylinder with the rack and rack system, combined with the limit groove and roller, the precise extrusion and efficient production of aluminum alloy frames are achieved, solving the problem of the inability to stabilize traditional molds and improving production efficiency.

CN223276955UActive Publication Date: 2025-08-29TONGCHUAN HUASHENG MOULD CO LTD
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Patent Information

Application Number
CN202422678597.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-08-29
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

Traditional extrusion dies cannot accurately extrude according to the shape of aluminum alloy frames, resulting in shaking of aluminum alloy frames and time-consuming replacement of equipment, reducing production efficiency.

Method used

The drive motor drives the gears and racks to mesh the mold, combined with the push of the cylinder and the moving rod, and uses limiting grooves and rollers to assist in rapid extrusion to ensure the mold is stable and efficiently assembled.

Benefits of technology

Improve mold assembly efficiency, avoid assembly errors and shaking, and improve production efficiency and work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dies, and discloses a new energy photovoltaic power generation aluminum alloy frame extrusion die which comprises a working table, a supporting frame is fixedly connected to the top of the working table, a baffle is fixedly connected to the top of the supporting frame, and a driving motor is fixedly connected to the outer portion of the baffle. The output end of the driving motor is fixedly connected with a gear, the interior of the baffle is slidably connected with a rack, the rack is meshed with the gear, the bottom of the rack is fixedly connected with a connecting plate, the interior of the connecting plate is fixedly connected with a clamping block, and the bottom of the workbench is fixedly connected with a pushing assembly. The extrusion die is used for extruding aluminum bars into the die. According to the mold clamping device, the connecting plate is driven by the driving motor to clamp a mold under the action of the gear, so that the mold is kept stable, the situation that assembly errors occur when the mold is assembled can be avoided, the rolling shaft is accelerated to advance, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of molds, in particular to an aluminum alloy frame extrusion mold for new energy photovoltaic power generation. Background Art

[0002] In today's context of growing energy demand and increasing attention to environmental protection, the new energy photovoltaic power generation industry has developed rapidly. The solar panel frame in the photovoltaic power generation system plays an important role in fixing and protecting the solar panel and ensuring its installation stability.

[0003] Aluminum alloys are the most widely used nonferrous structural materials in industry, with extensive applications in aviation, aerospace, automotive, machinery manufacturing, shipbuilding, and the chemical industry. The rapid development of the industrial economy has led to an increasing demand for welded aluminum alloy structural components, prompting in-depth research on the weldability of aluminum alloys. Alloy frames offer the advantages of lightweight and aesthetic appeal. High-temperature softened aluminum ingots are forced through the extrusion die under the powerful pressure of an aluminum extruder, forming aluminum profiles that meet the desired shape.

[0004] When traditional extrusion dies extrude aluminum profiles of fixed size and shape, they cannot extrude accurately according to the shape of the aluminum alloy frame. The aluminum alloy frame shakes, and the extrusion equipment is large and it takes a lot of time to replace the equipment, which reduces production efficiency. The traditional extrusion die is easy to change the direction during extrusion, which reduces work efficiency. Therefore, a new energy photovoltaic power generation aluminum alloy frame extrusion die is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a new energy photovoltaic power generation aluminum alloy frame extrusion die, aiming to improve the problem in the existing technology that replacing equipment requires a lot of time and reduces production efficiency.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A new energy photovoltaic power generation aluminum alloy frame extrusion die comprises a workbench, the top of the workbench is fixedly connected to a support frame, the top of the support frame is fixedly connected to a baffle, the outside of the baffle is fixedly connected to a drive motor, the output end of the drive motor is fixedly connected to a gear, the inside of the baffle is slidably connected to a rack, the rack is meshed with the gear, the bottom of the rack is fixedly connected to a connecting plate, the inside of the connecting plate is fixedly connected to a clamping block, and the bottom of the workbench is fixedly connected to a pushing assembly for extruding the aluminum rod into the die;

[0008] As a further description of the above technical solution:

[0009] The pushing assembly includes a base plate, the top of the base plate is fixedly connected to the bottom of the workbench, the outside of the base plate is fixedly connected to a cylinder, the right end of the cylinder is fixedly connected to a connecting seat, the inside of the connecting seat is rotatably connected to a moving rod, the other end of the moving rod is rotatably connected to a movable block, the inside of the movable block is rotatably connected to an extrusion push rod, and an extrusion assembly is placed inside the clamping block for extruding the aluminum rod into a frame;

[0010] As a further description of the above technical solution:

[0011] The extrusion assembly includes a mold 1 and a mold 2, wherein a feed port is provided at one end of the mold 2, a mold cavity is fixedly connected to the interior of the mold 2, a discharge port is provided in the middle of the mold 1, and an annular fixing frame is provided on the outside of the mold 2 and the mold 1 for fixing the mold;

[0012] As a further description of the above technical solution:

[0013] The top of the cylinder is fixedly connected to a fixing frame, the outside of the fixing frame is fixedly connected to a fixing seat, and the outside of the moving rod is fixedly connected to the inside of the fixing seat;

[0014] As a further description of the above technical solution:

[0015] The top of the support frame is fixedly connected to a slide rod, the outside of the slide rod is slidably connected to a slider, and the bottom of the slider is fixedly connected to the outside of the connecting plate;

[0016] As a further description of the above technical solution:

[0017] The top of the fixing frame is fixedly connected to the limiting groove, and the outer portion of the extrusion push rod is slidably connected to the inner portion of the limiting groove;

[0018] As a further description of the above technical solution:

[0019] The middle part of the workbench is rotatably connected with a plurality of rollers to assist the extrusion push rod in quickly extruding the aluminum rod;

[0020] As a further description of the above technical solution:

[0021] A support rod is fixedly connected to the bottom of the workbench for supporting the equipment.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the present invention, by starting the driving motor, the gear is driven to rotate on the rack under the action of the driving motor, so that the connecting plate clamps the mold 1 and the mold 2 under the action of the gear to keep them stable. The fixing seat is used to fix the mold 1 and the mold 2, thereby avoiding assembly errors when assembling the molds, thereby improving assembly efficiency.

[0024] 2. In the utility model, under the action of the cylinder, the bottom end of the moving rod is driven outward, driving the extrusion push rod to slide on the limit groove. Under the limiting action of the limit groove, the aluminum rod is pushed into the mold for extrusion through the extrusion push rod, and the roller accelerates the advancement to improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional schematic diagram of the new energy photovoltaic power generation aluminum alloy frame extrusion die proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the structure of the drive motor of the new energy photovoltaic power generation aluminum alloy frame extrusion die proposed in this utility model;

[0027] Figure 3 This is a structural diagram of the cylinder of the new energy photovoltaic power generation aluminum alloy frame extrusion die proposed in this utility model;

[0028] Figure 4 This is a structural schematic diagram of the die 1 of the new energy photovoltaic power generation aluminum alloy frame extrusion die proposed in the present utility model;

[0029] Figure 5 This is a structural schematic diagram of the mold cavity of the new energy photovoltaic power generation aluminum alloy frame extrusion die proposed in this utility model.

[0030] Legend:

[0031] 1. Workbench; 2. Support frame; 3. Baffle; 4. Drive motor; 5. Roller; 6. Bottom plate; 7. Support rod; 8. Extrusion push rod; 9. Cylinder; 10. Moving rod; 11. Gear; 12. Connecting plate; 13. Rack; 14. Annular fixed frame; 15. Clamping block; 16. Slider; 17. Sliding rod; 18. Fixed frame; 19. Limiting groove; 20. Mold cavity; 21. Movable block; 22. Fixed seat; 23. Connecting seat; 24. Mold 1; 25. Mold 2; 26. Discharge port; 27. Feed port. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Reference Figure 1 、 Figure 2 、 Figure 4 and Figure 5 The utility model provides an embodiment: a new energy photovoltaic power generation aluminum alloy frame extrusion die, including a workbench 1, the top of the workbench 1 is fixedly connected to a support frame 2, the top of the support frame 2 is fixedly connected to a baffle 3, the outside of the baffle 3 is fixedly connected to a driving motor 4, the output end of the driving motor 4 is fixedly connected to a gear 11, and the gear 11 is rotated by the driving motor 4. The internal sliding connection of the baffle 3 is a rack 13, and the rack 13 is meshed with the gear 11. The bottom of the rack 13 is fixedly connected to a connecting plate 12, and the inside of the connecting plate 12 is fixedly connected to a clamping block 15. The gear 11 rotates on the rack 13, so that the connecting plate 12 drives the clamping block 15 to clamp the mold under the action of the gear 11, and the bottom of the workbench 1 is fixedly connected to a pushing component for extruding the aluminum rod into the mold. The extrusion assembly includes mold 1 24 and mold 2 25. One end of mold 25 is provided with a feed port 27, through which the aluminum rod is pushed in. The interior of mold 25 is fixedly connected to the mold cavity 20. A discharge port 26 is provided in the middle of mold 1 24, through which the extruded aluminum alloy frame is extruded. The exteriors of mold 2 25 and mold 1 24 are provided with an annular fixing frame 14, which is used to secure the mold and prevent it from shaking during processing. The top of the support frame 2 is fixedly connected to a slide bar 17, the exterior of which is slidably connected to a slider 16, the bottom of which is fixedly connected to the exterior of the connecting plate 12. The sliding movement of the slider 16 on the slide bar 17 drives the connecting plate 12 to slide, adapting to the clamping and fixing of molds with different tooth lips, reducing the possibility of assembly errors. The middle of the workbench 1 is rotatably connected to multiple rollers 5, which assist the extrusion push rod 8 in quickly extruding the aluminum rod. The bottom of the workbench 1 is fixedly connected to a support rod 7, which supports the equipment.

[0034] Reference Figure 1 and Figure 3The pushing assembly includes a base plate 6, the top of which is fixedly connected to the bottom of the workbench 1. The outside of the base plate 6 is fixedly connected to a cylinder 9, the right end of the cylinder 9 is fixedly connected to a connecting seat 23, and the inside of the connecting seat 23 is rotatably connected to a moving rod 10. Under the action of the cylinder 9, the bottom end of the moving rod 10 is driven outward, and the other end of the moving rod 10 is rotatably connected to a movable block 21. The inside of the movable block 21 is rotatably connected to an extrusion push rod 8. The inside of the clamping block 15 is placed with an extrusion assembly for extruding the aluminum rod into a frame. The top of the cylinder 9 is fixedly connected to a fixed frame 18, the outside of the fixed frame 18 is fixedly connected to a fixed seat 22, and the outside of the moving rod 10 is fixedly connected to the inside of the fixed seat 22. The aluminum rod is pushed into the mold for extrusion by the extrusion push rod 8, and the roller 5 accelerates the advancement to improve work efficiency. The top of the fixed frame 18 is fixedly connected to a limiting slot 19, and the outside of the extrusion push rod 8 is slidably connected to the inside of the limiting slot 19. Under the action of the cylinder 9, it is pushed inward, thereby driving the extrusion push rod 8 to slide on the limit groove 19. Under the limiting action of the limit groove 19, the direction of the extrusion push rod 8 is not easy to change, avoiding dislocation during operation.

[0035] Working principle: Start the drive motor 4, and the drive motor 4 drives the gear 11 to rotate on the rack 13, so that the connecting plate 12 clamps the mold 1 24 and the mold 2 25 under the action of the gear 11 to keep them stable, avoiding the shaking of the aluminum alloy frame when stamping the aluminum alloy frame. The clamping block 15 is moved by the drive motor 4 to facilitate the replacement of the mold and save replacement time. The fixing seat 22 is used to fix the mold 1 24 and the mold 2 25 to avoid assembly errors when assembling the mold, thereby improving assembly efficiency.

[0036] Under the action of the cylinder 9, the bottom end of the moving rod 10 is driven outward, and the top end of the moving rod 10 is pushed inward under the action of the cylinder 9, thereby driving the extrusion push rod 8 to slide on the limit groove 19. Under the limiting action of the limit groove 19, the direction of the extrusion push rod 8 is not easy to change, avoiding dislocation during operation. The aluminum rod is pushed into the mold for extrusion through the extrusion push rod 8, and the roller 5 accelerates the advancement to improve work efficiency.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A new energy photovoltaic power generation aluminum alloy frame extrusion die, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to a support frame (2), the top of the support frame (2) is fixedly connected to a baffle (3), the outside of the baffle (3) is fixedly connected to a drive motor (4), the output end of the drive motor (4) is fixedly connected to a gear (11), the inside of the baffle (3) is slidably connected to a rack (13), the rack (13) is meshed with the gear (11), the bottom of the rack (13) is fixedly connected to a connecting plate (12), the inside of the connecting plate (12) is fixedly connected to a clamping block (15), and the bottom of the workbench (1) is fixedly connected to a pushing assembly for extruding the aluminum rod into a mold.

2. The new energy photovoltaic power generation aluminum alloy frame extrusion die according to claim 1 is characterized by: The pushing assembly comprises a base plate (6), the top of the base plate (6) is fixedly connected to the bottom of the workbench (1), the outside of the base plate (6) is fixedly connected to a cylinder (9), the right end of the cylinder (9) is fixedly connected to a connecting seat (23), the interior of the connecting seat (23) is rotatably connected to a moving rod (10), the other end of the moving rod (10) is rotatably connected to a movable block (21), the interior of the movable block (21) is rotatably connected to an extrusion push rod (8), and an extrusion assembly is placed inside the clamping block (15) for extruding the aluminum rod into a frame.

3. The new energy photovoltaic power generation aluminum alloy frame extrusion die according to claim 2, characterized in that: The extrusion assembly includes a mold 1 (24) and a mold 2 (25), wherein a feed port (27) is provided at one end of the mold 2 (25), a mold cavity (20) is fixedly connected to the interior of the mold 2 (25), a discharge port (26) is provided in the middle of the mold 1 (24), and an annular fixing frame (14) is provided on the exterior of the mold 2 (25) and the mold 1 (24) for fixing the molds.

4. The new energy photovoltaic power generation aluminum alloy frame extrusion die according to claim 2, characterized in that: The top of the cylinder (9) is fixedly connected to a fixing frame (18), the outside of the fixing frame (18) is fixedly connected to a fixing seat (22), and the outside of the moving rod (10) is fixedly connected to the inside of the fixing seat (22).

5. The new energy photovoltaic power generation aluminum alloy frame extrusion die according to claim 1, characterized in that: The top of the support frame (2) is fixedly connected to a slide bar (17), the outside of the slide bar (17) is slidably connected to a slider (16), and the bottom of the slider (16) is fixedly connected to the outside of the connecting plate (12).

6. The new energy photovoltaic power generation aluminum alloy frame extrusion die according to claim 4, characterized in that: The top of the fixing frame (18) is fixedly connected to the limiting groove (19), and the outside of the extrusion push rod (8) is slidably connected to the inside of the limiting groove (19).

7. The new energy photovoltaic power generation aluminum alloy frame extrusion die according to claim 1, characterized in that: The middle of the workbench (1) is rotatably connected to a plurality of rollers (5) to assist the extrusion push rod (8) in rapidly extruding the aluminum rod.

8. The new energy photovoltaic power generation aluminum alloy frame extrusion die according to claim 1, characterized in that: A support rod (7) is fixedly connected to the bottom of the workbench (1) for supporting the equipment.