Die casting device for automobile chassis

By introducing a cooling box and a booster fan into the die-casting device, the workpiece is quickly cooled by using strong airflow, which solves the problem of long cooling time after die-casting and improves the die-casting efficiency.

CN223277166UActive Publication Date: 2025-08-29JIANGXI DAHE AUTOMOTIVE SYSTEMS CO LTD
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Patent Information

Application Number
CN202422299372.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-08-29
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

During the die-casting process of automotive chassis, the temperature of the die-cast chassis parts is high, resulting in a long cooling time and reducing the die-casting efficiency.

Method used

A die-casting device including a cooling box and a booster fan is designed, and the workpiece is quickly cooled through the air nozzle using strong airflow. The cooling box is used to temporarily receive the die-cast workpiece. The booster fan sprays the airflow through the air outlet bucket and the air nozzle to fully cool the workpiece.

Benefits of technology

The rapid cooling of the workpiece is achieved, the die-casting efficiency is improved, the cooling time is shortened, and the workpiece can be removed at a faster speed for the next operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223277166U_ABST
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Abstract

The utility model provides a die casting device for an automobile chassis. Relates to the technical field of automobile part die-casting. The die-casting device of the automobile chassis comprises a base and an erecting plate fixedly installed at the top of the base, a top beam is fixedly installed at the top of the erecting plate, a female die is fixedly installed on one side of the erecting plate, a linkage plate is slidably installed on the top beam, and a male die is fixedly installed on the side, close to the female die, of the linkage plate. The male die is matched with the female die, a first hydraulic cylinder is fixedly installed on the top of the top beam, an output shaft of the first hydraulic cylinder is fixedly connected with the linkage plate, a die-casting ejector pin assembly is arranged on the linkage plate and used for ejecting out a die-cast workpiece, a cooling box is arranged below the female die, and the cooling box is connected with the output shaft of the first hydraulic cylinder. And a transverse pipe is fixedly mounted in the cooling box. The die-casting die has the advantages that the workpiece cooling speed is high, and the die-casting and follow-up process efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts die-casting, in particular to a die-casting device for an automobile chassis. Background Art

[0002] Die casting is a metal casting process that applies high pressure to molten metal within a mold cavity, causing the liquid or semi-liquid metal to fill the die cavity at a high rate. The metal then forms and solidifies under pressure, ultimately producing a casting. To ensure a smooth die-casting process, the mold is typically made from a higher-strength alloy that can withstand high-temperature environments. In the production of automotive chassis, die casting is often used to ensure a one-piece mold with excellent performance.

[0003] However, when die-casting the chassis of an automobile, the temperature of the die-cast chassis parts is relatively high, so after each die-casting operation, a long cooling time is required before the die-cast chassis parts can be removed, which greatly reduces the die-casting efficiency.

[0004] Therefore, it is necessary to provide a new die-casting device for automobile chassis to solve the above-mentioned technical problems. Utility Model Content

[0005] The purpose of the utility model is to provide a die-casting device for an automobile chassis, which has the advantages of faster workpiece cooling speed and improved die-casting and subsequent process efficiency.

[0006] In order to solve the above technical problems, the die-casting device of the automobile chassis provided by the utility model includes: a base and a mounting plate fixedly mounted on the top of the base, a top beam fixedly mounted on the top of the mounting plate, a die fixedly mounted on one side of the mounting plate, a linkage plate slidably mounted on the top beam, a punch fixedly mounted on the side of the linkage plate close to the die, the punch and the die are adapted to the die, a first hydraulic cylinder fixedly mounted on the top of the top beam, the output shaft of the first hydraulic cylinder is fixedly connected to the linkage plate, a die-casting ejector pin assembly is provided on the linkage plate for ejecting the die-cast workpiece, the A cooling box is provided below the die, wherein a transverse tube is fixedly installed in the cooling box, wherein a porous support plate is fixedly installed in the cooling box, wherein the porous support plate is located above the transverse tube, and a booster fan is fixedly installed on the base, wherein an air outlet pipe is fixedly installed at the air outlet end of the booster fan, wherein an air outlet scoop is fixedly installed at the end of the air outlet pipe, wherein one end of a corrugated tube is fixedly installed on the air outlet pipe, and the other end of the corrugated tube extends into the cooling box and is fixedly connected to the transverse tube, wherein a plurality of longitudinal tubes are fixedly installed on the transverse tube, and a plurality of air nozzles are fixedly installed on each of the plurality of longitudinal tubes.

[0007] Preferably, a pressurized pipe is fixedly mounted on the die, a casting port is opened on the pressurized pipe, a second hydraulic cylinder is fixedly mounted on the mounting plate, a shot punch is fixedly mounted on the output shaft of the second hydraulic cylinder, and one end of the shot punch extends into the pressurized pipe and contacts the inner wall of the pressurized pipe.

[0008] Preferably, a third hydraulic cylinder is fixedly mounted on one side of the mounting plate, and an output shaft of the third hydraulic cylinder is fixedly connected to the cooling box.

[0009] Preferably, a reinforcing rib is fixedly installed on one side of the top beam, and the bottom end of the reinforcing rib is fixedly connected to the air outlet pipe.

[0010] Preferably, a sliding opening is provided on the top beam, the linkage plate passes through the sliding opening and contacts the inner wall of the sliding opening, a support rod is fixedly installed in the sliding opening, the support rod passes through the linkage plate and is slidably connected to the linkage plate.

[0011] Preferably, two stabilizing rods are slidably installed on the mounting plate, and the same-direction ends of the two stabilizing rods are fixedly connected to the cooling box. Limiting plates are fixedly sleeved on the two stabilizing rods, and the two limiting plates are in contact with one side of the mounting plate.

[0012] Preferably, the die-cast ejector pin assembly includes a cylinder, a collecting plate and three ejectors, the cylinder is fixedly mounted on the linkage plate, the output shaft of the cylinder passes through the linkage plate and is slidingly connected to the linkage plate, the collecting plate is fixedly mounted on the output shaft of the cylinder, the three ejectors are all fixedly mounted on the collecting plate, and the three ejectors extend into the punch and are slidingly connected to the punch.

[0013] Compared with the related art, the die-casting device for automobile chassis provided by the present invention has the following beneficial effects:

[0014] The utility model provides a die-casting device for an automobile chassis. A cooling box is provided to temporarily receive a die-cast automobile chassis workpiece. Then, a booster fan is used to supply air so that a strong airflow can be ejected through an air outlet hopper and an air nozzle and sprayed onto the workpiece to form a rapid cooling operation. Thus, the die-cast workpiece can be taken out at a faster speed for the next operation, thereby improving the die-casting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic diagram of the die-casting device for the automobile chassis provided by the utility model Figure I ;

[0016] Figure 2 A schematic diagram of the die-casting device for the automobile chassis provided by the utility model Figure II;

[0017] Figure 3 This is a schematic diagram of the structure of the present invention after the die-cast ejector assembly, the second hydraulic cylinder and the porous support plate are removed;

[0018] Figure 4 This is a schematic diagram of the installation position of the air nozzle in the utility model;

[0019] Figure 5 This is a schematic cross-sectional view of the cooling box in the present invention;

[0020] Figure 6 This is a schematic structural diagram of the die-cast ejector pin assembly in the present invention;

[0021] Figure 7 This is a schematic diagram of the connection structure between the second hydraulic cylinder and the injection punch in the utility model.

[0022] Numbers in the figure: 1. Base; 2. Mounting plate; 3. Top beam; 4. Die; 5. Linkage plate; 6. Punch; 7. First hydraulic cylinder; 8. Die-cast ejector pin assembly; 9. Pressurized pipe; 10. Second hydraulic cylinder; 11. Shot punch; 12. Cooling box; 13. Third hydraulic cylinder; 14. Multi-porous support plate; 15. Booster fan; 16. Air outlet pipe; 17. Air outlet scoop; 18. Horizontal pipe; 19. Bellows; 20. Vertical pipe; 21. Air nozzle. DETAILED DESCRIPTION

[0023] The present invention will be further described below with reference to the accompanying drawings and implementation examples.

[0024] Please refer to Figure 1-Figure 7The die-casting device of the automobile chassis includes: a base 1 and a mounting plate 2 fixedly mounted on the top of the base 1, and a top beam 3 fixedly mounted on the top of the mounting plate 2, and a die 4 fixedly mounted on one side of the mounting plate 2, a linkage plate 5 slidably mounted on the top beam 3, a punch 6 fixedly mounted on the side of the linkage plate 5 close to the die 4, and the punch 6 is adapted to the die 4, and a first hydraulic cylinder 7 is fixedly mounted on the top of the top beam 3, the output shaft of which is fixedly connected to the linkage plate 5, and a die-casting ejector pin assembly 8 is provided on the linkage plate 5, which is a common ejector mechanism , used to eject the die-cast workpiece, a cooling box 12 is provided under the die 4, and a third hydraulic cylinder 13 is fixedly installed on one side of the mounting plate 2, and its output shaft is fixedly connected to the cooling box 12, and in order to reduce the gravity borne by the output shaft of the third hydraulic cylinder 13, two stabilizing rods are slidably installed on the mounting plate 2, and the same-direction ends of the two stabilizing rods are fixedly connected to the cooling box 12, and the two stabilizing rods are fixedly sleeved with a limiting piece, and the two limiting pieces are in contact with one side of the mounting plate 2, so as to ensure that the cooling box 12 just stays in the concave mold. Below the mold 4, a transverse tube 18 is fixedly installed in the cooling box 12, and a porous support plate 14 is fixedly installed in the cooling box 12 above the transverse tube 18, which is used to hold the automobile chassis workpiece after die-casting, and the porous design can greatly increase the area of ​​the lower surface of the workpiece that can be blown by the wind, thereby increasing the cooling speed. A booster fan 15 is fixedly installed on the base 1, and an air outlet pipe 16 is fixedly installed at its air outlet end. In order to ensure the stability of the air outlet pipe 16, a reinforcing rib is fixedly installed on one side of the top beam 3, and its bottom end is fixed to the air outlet pipe 16. The air outlet duct 16 is connected, and an air outlet scoop 17 is fixedly installed at the end of the air outlet duct 16, the opening of the air outlet scoop 17 faces downward, and one end of a bellows 19 is fixedly installed on the air outlet duct 16, and the other end of the bellows 19 extends into the cooling box 12 and is fixedly connected to the transverse tube 18, and a plurality of longitudinal tubes 20 are fixedly installed on the transverse tube 18, and a plurality of air nozzles 21 are fixedly installed on the plurality of longitudinal tubes 20. By arranging a plurality of air nozzles 21 on each longitudinal tube 20, a more comprehensive blowing and cooling work can be performed on the lower surface of the workpiece.

[0025] In the above method, in order to allow the molten metal to enter between the die 4 and the punch 6, a pressurized pipe 9 is fixedly installed on the die 4, on which a casting port is opened, and a second hydraulic cylinder 10 is fixedly installed on the mounting plate 2, on whose output shaft a shot punch 11 is fixedly installed, and one end of the shot punch 11 extends into the pressurized pipe 9 and contacts the inner wall of the pressurized pipe 9.

[0026] In this method, in order to reduce the influence of gravity on the output shaft of the first hydraulic cylinder 7, a sliding opening is opened on the top beam 3, and the linkage plate 5 passes through it and contacts its inner wall, and a support rod is fixedly installed in the sliding opening. The support rod passes through the linkage plate 5 and is slidably connected to the linkage plate 5 to play a supporting role.

[0027] In this method, the die-casting ejector assembly 8 includes a cylinder, a collecting plate and three ejectors. The cylinder is fixedly mounted on the linkage plate 5. The output shaft of the cylinder passes through the linkage plate 5 and is slidably connected to the linkage plate 5. The collecting plate is fixedly mounted on the output shaft of the cylinder. The three ejectors are all fixedly mounted on the collecting plate, and the three ejectors extend into the punch 6 and are slidably connected to the punch 6. By extending the output shaft of the cylinder, the three ejectors can be driven to slide in the punch 6, so that they can contact the die-cast workpiece and eject it smoothly.

[0028] The working principle of the die-casting device for automobile chassis provided by the utility model is as follows:

[0029] During die casting, the output shaft of the first hydraulic cylinder 7 is first activated to retract, so that the die 4 and the punch 6 are engaged. Then, the molten metal is poured into the pressurized pipe 9 through the casting port on the pressurized pipe 9, and the output shaft of the second hydraulic cylinder 10 is activated to extend. The molten metal can then be pushed into the die casting space between the die 4 and the punch 6 by the injection punch 11. After a period of time, the initial part of the automobile chassis can be formed.

[0030] Then the output shaft of the first hydraulic cylinder 7 is started to extend, so that the die 4 and the punch 6 are separated, and the die-casting ejector assembly 8 is started again, and the ejector therein is used to eject the cast workpiece and drop it directly into the cooling box 12. At this time, the output shaft of the first hydraulic cylinder 7 is started again to retract, so that the die 4 and the punch 6 are buckled again and the next die-casting work can be continued;

[0031] At the same time, the output shaft of the third hydraulic cylinder 13 is started to extend, and the cooling box 12 is pushed to the bottom of the air outlet scoop 17. At this time, the booster fan 15 starts to run, and the booster fan 15 generates a relatively strong airflow. These airflows enter the air outlet pipe 16, and a part of them is directly ejected through the air outlet scoop 17 and sprayed on the upper surface of the workpiece, and the other part enters the horizontal pipe 18 through the bellows 19, and then enters multiple longitudinal pipes 20, and finally is ejected through multiple air nozzles 21 and sprayed on the lower surface of the workpiece through the porous support plate 14, so that a comprehensive blowing cooling work can be formed on the workpiece. When the next workpiece has not yet completed the die-casting, the workpiece has completed the cooling work, and then the output shaft of the third hydraulic cylinder 13 is started to retract, and the cooling box 12 is brought back to the bottom of the die 4, and the workpiece in it is immediately taken out, waiting for the next workpiece to be ejected, and this reciprocating process can be carried out.

[0032] Compared with the related art, the die-casting device for automobile chassis provided by the present invention has the following beneficial effects:

[0033] The utility model provides a die-casting device for an automobile chassis. The cooling box 12 is provided to temporarily receive the die-cast automobile chassis workpiece. Then, the air supply of the booster fan 15 is used to allow a strong airflow to be ejected through the air outlet hopper 17 and the air nozzle 21 and sprayed onto the workpiece to form a rapid cooling operation. As a result, the die-cast workpiece can be taken out at a faster speed for the next operation, thereby improving the die-casting efficiency.

[0034] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A die-casting device for an automobile chassis, comprising a base and a mounting plate fixedly mounted on the top of the base, characterized in that: A top beam is fixedly installed on the top of the mounting plate, a die is fixedly installed on one side of the mounting plate, a linkage plate is slidably installed on the top beam, a convex die is fixedly installed on the side of the linkage plate close to the die, the convex die is adapted to the die, a first hydraulic cylinder is fixedly installed on the top of the top beam, the output shaft of the first hydraulic cylinder is fixedly connected to the linkage plate, a die-casting ejector assembly is provided on the linkage plate to eject the die-cast workpiece, a cooling box is provided below the die, a horizontal Tube, a porous support plate is fixedly installed in the cooling box, the porous support plate is located above the horizontal tube, a booster fan is fixedly installed on the base, an air outlet pipe is fixedly installed at the air outlet end of the booster fan, an air outlet scoop is fixedly installed at the end of the air outlet pipe, one end of a corrugated pipe is fixedly installed on the air outlet pipe, the other end of the corrugated pipe extends into the cooling box and is fixedly connected to the horizontal tube, a plurality of longitudinal tubes are fixedly installed on the horizontal tube, and a plurality of air nozzles are fixedly installed on each of the plurality of longitudinal tubes.

2. The die-casting device for automobile chassis according to claim 1, characterized in that: A pressurized pipe is fixedly installed on the die, a casting port is opened on the pressurized pipe, a second hydraulic cylinder is fixedly installed on the mounting plate, an injection punch is fixedly installed on the output shaft of the second hydraulic cylinder, and one end of the injection punch extends into the pressurized pipe and contacts the inner wall of the pressurized pipe.

3. The die-casting device for automobile chassis according to claim 1, characterized in that: A third hydraulic cylinder is fixedly mounted on one side of the mounting plate, and an output shaft of the third hydraulic cylinder is fixedly connected to the cooling box.

4. The die-casting device for automobile chassis according to claim 1, characterized in that: A reinforcing rib is fixedly installed on one side of the top beam, and the bottom end of the reinforcing rib is fixedly connected to the air outlet pipe.

5. The die-casting device for automobile chassis according to claim 1, characterized in that: A sliding opening is provided on the top beam, the linkage plate passes through the sliding opening and contacts the inner wall of the sliding opening, a support rod is fixedly installed in the sliding opening, the support rod passes through the linkage plate and is slidably connected to the linkage plate.

6. The die-casting device for automobile chassis according to claim 1, characterized in that: Two stabilizing rods are slidably installed on the mounting plate, and the same-direction ends of the two stabilizing rods are fixedly connected to the cooling box. Limiting plates are fixedly sleeved on the two stabilizing rods, and the two limiting plates are in contact with one side of the mounting plate.

7. The die-casting device for automobile chassis according to claim 1, characterized in that: The die-casting ejector assembly includes a cylinder, a collecting plate and three ejectors. The cylinder is fixedly mounted on the linkage plate. The output shaft of the cylinder passes through the linkage plate and is slidably connected to the linkage plate. The collecting plate is fixedly mounted on the output shaft of the cylinder. The three ejectors are all fixedly mounted on the collecting plate. The three ejectors extend into the punch and are slidably connected to the punch.