Device for welding and processing battery tray lifting lug

Abstract

The utility model discloses a device for welding and processing a battery tray lifting lug, which comprises a base, a processing area is formed in the center of the base, two lifting lug mounting cushion blocks are respectively fixed on two sides of the processing area, the mounting cushion blocks are used for adjusting the mounting posture of a battery tray, and pin mounting holes are formed in the middle of the mounting cushion blocks. After the pins are mounted, the lifting lugs can be positioned; the other two sides of the machining area are each provided with a set of rotary pressing air cylinder, pressing blocks are installed on the tops of the air cylinders, and the mechanism is used for pressing and clamping the positioned lifting lugs. The machining device is simple in structure, convenient to take and place and capable of rapidly positioning and fixing the tray lifting lugs, machining efficiency is improved, and welding quality can be effectively guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of electric vehicle accessories production, in particular to a device for welding and processing battery tray lifting ears. Background Art

[0002] In the current climate of actively promoting energy conservation and emission reduction and striving to achieve the "dual carbon" goals, people are increasingly favoring a more environmentally friendly mode of transportation: electric vehicles. Electric vehicles, powered by power batteries, achieve zero emissions and pollution, and are the future direction and inevitable trend of automotive development. Currently, electric vehicle power batteries are typically built into a battery tray, consisting of multiple single-cell batteries connected in series. This results in a relatively heavy battery tray. Without securely welded lifting lugs, the battery tray could become loose and detach during driving, potentially causing an accident. Therefore, the weld strength of the lifting lugs significantly impacts the safety of electric vehicles.

[0003] In the existing field of lifting eye production, the production is generally carried out by the production workers manually holding the lifting eye structural parts to be welded for pre-assembly and then welding. Due to the different techniques of the production workers and the deformation of the lifting eye structural parts due to heat during welding, structural deformation is very easy to occur, which not only makes it impossible to ensure the welding quality, but also causes the installation position of the lifting eye after welding to move and cannot be smoothly connected with other structural parts, thus preventing normal use. Summary of the Invention

[0004] In response to the above-mentioned deficiencies in the field of lifting lug production, the purpose of the present utility model is to provide a device for welding and processing lifting lugs for battery trays, which can position and clamp the lifting lug structural parts to be welded, thereby not only ensuring the welding quality of the lifting lugs, but also improving the clamping efficiency and labor intensity over manual splicing by workers.

[0005] In order to solve the above problems, the present invention adopts the following technical solutions.

[0006] A device for welding the ear of a battery tray comprises a base, the center of the base forming a processing area, a first ear mounting pad and a second ear mounting pad are fixed on both sides of the processing area, and are respectively used to adjust the posture of the first ear structure and the second ear structure; a first clamping device for pressing and clamping the first ear structure is provided on the outer side of the first ear mounting pad, and a second clamping device for pressing and clamping the second ear structure is provided on the outer side of the second ear mounting pad, to ensure that the welding surfaces of the two ear structures are tightly fitted.

[0007] Preferably, a mounting hole for installing a first positioning pin is provided in the middle of the first lifting ear mounting pad of the present invention, and reference holes matching the first positioning pin are provided on the first lifting ear structure and the second lifting ear structure.

[0008] Preferably, the second lifting ear mounting pad of the present invention has a mounting hole in the middle for installing at least two second positioning pins, the first lifting ear structure and the second lifting ear structure are provided with reference holes matching the second positioning pins, and a metal washer is provided on the second positioning pin.

[0009] Preferably, the first lifting ear mounting pad and the second lifting ear mounting pad of the present invention are made of copper; and the first positioning pin and the second positioning pin are made of 45 steel.

[0010] Preferably, the first pressing device of the present invention comprises a first pressing block for rotating the pressing cylinder, and the size of the welding window opened in the middle of the first pressing block matches the size of the welding area.

[0011] Preferably, the second pressing device of the present invention comprises a second pressing block for rotating the pressing cylinder, and the size of the welding window opened in the middle of the second pressing block matches the size of the welding area.

[0012] Preferably, the first pressing block and the second pressing block of the present invention are made of copper.

[0013] A device for welding the lugs of a battery tray comprises a base, a processing area is formed in the center of the base, and a lug mounting pad is fixed on each side of the processing area. The mounting pad is used to adjust the welding posture of the lug structure. A positioning pin mounting hole is provided at a corresponding position in the middle of the pad for the installation of the positioning pin. The positioning pin matches the size of the mounting reference hole of each lug structure and is used to install and position the lug to be welded; a group of clamping devices are provided on the other two sides of the processing area, and a clamping plate is installed at the end of the clamping device for clamping and fixing the lug to be welded; a welding window is provided on the clamping plate, the size of which matches the required welding area, and is used for subsequent lug welding. The processing device has a simple structure and is easy to take and place. It can quickly position and fix the pallet lug, which not only speeds up the processing efficiency but also effectively guarantees the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the utility model before clamping;

[0015] Figure 2 This is a schematic diagram of the structure of the utility model after clamping;

[0016] Figure 3 This is a schematic diagram of the structure of the utility model after compression;

[0017] Figure 4 This is a cross-sectional view of the local structure of the utility model after compression;

[0018] Figure 5 This is a cross-sectional view of the local structure of the utility model after compression;

[0019] Figure 6 This is a schematic diagram of the welding window after compression of the utility model. DETAILED DESCRIPTION

[0020] The specific implementation manner and working principle of the present invention will be further described in detail below with reference to the accompanying drawings.

[0021] like Figures 1-6 As shown, a device for welding the ear of a battery tray includes a base 1, a processing area 11 is formed in the center of the base, and a first ear mounting pad 2 and a second ear mounting pad 3 are fixed on both sides of the processing area, which are respectively used to adjust the posture of the first ear structure 12 and the second ear structure 13; a first clamping device 7 for pressing and clamping the first ear structure 12 is provided on the outer side of the first ear mounting pad 2, and a second clamping device 8 for pressing and clamping the second ear structure 13 is provided on the outer side of the second ear mounting pad 3, so as to ensure that the welding surfaces of the two ear structures are tightly fitted.

[0022] like Figures 1-4 As shown, a mounting hole for installing the first positioning pin 5 is provided in the middle of the first lifting ear mounting pad 2 of the present invention, and reference holes matching the first positioning pin 5 are provided on the first lifting ear structural member 12 and the second lifting ear structural member 13.

[0023] like Figure 1-Figure 3 As shown, the second lifting ear mounting pad 3 of the utility model is provided with a mounting hole in the middle for installing at least two second positioning pins 6, the first lifting ear structure 12 and the second lifting ear structure 13 are provided with reference holes matching the second positioning pins 6, and a metal washer 14 is provided on the second positioning pin 6.

[0024] The first lifting ear mounting pad 2 and the second lifting ear mounting pad 3 of the present invention are made of copper; the first positioning pin 5 and the second positioning pin 6 are made of 45 steel.

[0025] like Figures 1-4 As shown, the first pressing device 7 of the present invention includes a first pressing block 9 for rotating the pressing cylinder. The size of the welding window opened in the middle of the first pressing block 9 matches the size of the welding area.

[0026] like Figure 1-Figure 3As shown, the second pressing device 8 of the present invention includes a second pressing block 10 for rotating the pressing cylinder. The size of the welding window opened in the middle of the second pressing block 10 matches the size of the welding area.

[0027] The first pressing block 9 and the second pressing block 10 of the present invention are made of copper.

[0028] Combine Figures 1-6 As shown, the utility model is a device for welding the ear of a battery tray, and the specific working process is: put the ear structure 12 to be welded into the processing area 11, and the installation reference hole on the upper part of the ear structure 12 matches the positioning pin 5 set in the middle of the ear installation pad 2, and the installation reference hole on the lower part of the ear structure 12 matches the positioning pin 6 set in the ear installation pad 3, so that the ear structure 12 is positioned; place the metal washer 14 on the ear structure 12 through the positioning pin 6 set in the ear installation pad 3, so that the metal washer 14 is positioned; put the ear structure 13 to be welded into the processing area 11, and the installation reference hole on the upper part of the ear structure 13 matches the positioning pin 6 set in the ear installation pad 3, so that the metal washer 14 is positioned; The positioning pin 5 set in the middle of the mounting pad 2 matches, and the installation reference hole at the bottom of the lifting ear structure 13 matches the positioning pin 6 set in the lifting ear mounting pad 3, so that the lifting ear structure 13 is positioned; by starting the rotating clamping cylinders of the first clamping device 7 and the second clamping device 8, the first clamping block 9 and the second clamping block 10 at the end are rotated to the upper part of the surface to be welded and pressed down; the lifting ear is welded through the welding windows on the first clamping block 9 and the second clamping block 10; after welding is completed, the rotating clamping cylinders on the first clamping device 7 and the second clamping device 8 are reset, and the first clamping block 9 and the second clamping block 10 are automatically loosened and rotated to the initial position; the lifting ear after welding in the processing area 11 is manually taken out.

Claims

1. A device for welding the battery tray lugs, characterized in that The invention comprises a base (1), wherein a processing area (11) is formed at the center of the base, and a first lifting ear mounting pad (2) and a second lifting ear mounting pad (3) are fixed on both sides of the processing area, respectively, and are used to adjust the posture of the first lifting ear structure (12) and the second lifting ear structure (13); a first pressing device (7) for pressing and clamping the first lifting ear structure (12) is provided on the outer side of the first lifting ear mounting pad (2), and a second pressing device (8) for pressing and clamping the second lifting ear structure (13) is provided on the outer side of the second lifting ear mounting pad (3), so as to ensure that the welding surfaces of the two lifting ear structures are tightly fitted.

2. The battery tray ear welding device according to claim 1, characterized in that: A mounting hole for mounting a first positioning pin (5) is provided in the middle of the first lifting ear mounting pad (2), and reference holes matching the first positioning pin (5) are provided on the first lifting ear structural member (12) and the second lifting ear structural member (13).

3. The battery tray ear welding device according to claim 1, characterized in that: A mounting hole for mounting at least two second positioning pins (6) is provided in the middle of the second lifting ear mounting pad (3); reference holes matching the second positioning pins (6) are provided on the first lifting ear structure (12) and the second lifting ear structure (13); and a metal washer (14) is provided on the second positioning pins (6).

4. The battery tray ear welding device according to claim 2 or 3, characterized in that: The material of the first lifting ear mounting pad (2) and the second lifting ear mounting pad (3) is copper; the material of the first positioning pin (5) and the second positioning pin (6) is 45 steel.

5. The battery tray ear welding device according to claim 1, characterized in that: The first pressing device (7) comprises a first pressing block (9) for rotating the pressing cylinder, and the size of the welding window opened in the middle of the first pressing block (9) matches the size of the welding area.

6. The battery tray ear welding device according to claim 1, characterized in that: The second pressing device (8) comprises a second pressing block (10) for rotating the pressing cylinder, and the size of the welding window opened in the middle of the second pressing block (10) matches the size of the welding area.

7. The battery tray ear welding device according to claim 5 or 6, characterized in that: The first pressing block (9) and the second pressing block (10) are made of copper.

Images