Assembly and detection device of air filter

Abstract

An assembling and detecting device for an air filter belongs to the technical field of processing equipment of automobile parts, and comprises an operation table, a box frame, a plurality of downward pressing cylinders, a downward pressing cylinder mounting beam, two guide rails, a pushing avoiding cylinder and an air filter fixing seat, the box frame is mounted on the operation table, and the downward pressing cylinder mounting beam is positioned in the box frame; the downward-pressing air cylinder installation beam is installed on the top of the box frame through the two guide rails, the downward-pressing air cylinders are installed at the bottom of the downward-pressing air cylinder installation beam, the pushing receding air cylinder is fixed to the box frame, a telescopic rod of the pushing receding air cylinder is connected with the downward-pressing air cylinder installation beam, and the pushing receding air cylinder can drive the downward-pressing air cylinder installation beam and the downward-pressing air cylinders to move front and back. The air filter fixing seat is positioned at the bottom of the pressing cylinder and mounted on the operating table; according to the utility model, the assembly efficiency and the assembly quality are greatly improved, and unqualified products are prevented from entering the next process.

Description

Technical Field

[0001] The utility model belongs to the technical field of processing equipment for automobile parts, and in particular relates to an assembly device and a detection device for an air filter. Background Art

[0002] At present, the assembly of the housing and cover of the automobile air filter is a manual operation. The disadvantages of manual operation are: first, low assembly efficiency; second, low assembly quality. Utility Model Content

[0003] The utility model aims to solve the problems of low assembly efficiency and poor assembly quality in the current manual assembly of automobile air filters, and to provide an assembly and detection device for an air filter.

[0004] An air filter assembly device includes an operating table, a box frame, several downward pressure cylinders, a downward pressure cylinder mounting beam, two guide rails, a push-to-avoid cylinder, and an air filter fixing seat. The box frame is installed on the operating table, the downward pressure cylinder mounting beam is located in the box frame, the downward pressure cylinder mounting beam is installed on the top of the box frame through two guide rails, several downward pressure cylinders are installed at the bottom of the downward pressure cylinder mounting beam, the push-to-avoid cylinder is fixed on the box frame, the telescopic rod of the push-to-avoid cylinder is connected to the downward pressure cylinder mounting beam, the push-to-avoid cylinder can drive the downward pressure cylinder mounting beam and the several downward pressure cylinders to move forward and backward, and the air filter fixing seat is located at the bottom of the downward pressure cylinder and is installed on the operating table.

[0005] The push-avoiding cylinder and the downward-pressing cylinder are communicated with the air pump.

[0006] The downward pressure cylinder includes a left downward pressure cylinder and a right downward pressure cylinder.

[0007] The bottoms of the left lower pressure cylinder and the right lower pressure cylinder are respectively provided with a left lower pressure block and a right lower pressure block.

[0008] The material of the lower left pressing block and the lower right pressing block is polyurethane.

[0009] The left lower pressing block and the right lower pressing block both contact one quarter of the area of ​​the air filter cover, thereby preventing the air filter from being crushed during the pressing process.

[0010] A double lock control button and a stop button are arranged on the operating table. Only when both hands press the double lock control buttons at the same time can the assembly device of the air filter be started to work, thereby preventing injuries to both hands and ensuring safety.

[0011] An air filter detection device includes a detection probe and an alarm, the detection probe is connected to the alarm, the detection probe is installed on the side of each air filter fixing seat, the alarm corresponding to each detection probe is installed on the lower pressure cylinder mounting beam, the bottom surfaces of the left lower pressure block and the right lower pressure block are both provided with slots, the line of sight of the detection probe passes through the slots of the left lower pressure block and the right lower pressure block, and sweeps across the surface of the air filter cover, when the air filter cover does not block the line of sight of the detection probe, it means that the air filter cover is installed in place, the installation is qualified, and the green light of the alarm is on; when the air filter cover blocks the line of sight of the detection probe, it means that the air filter cover is not installed in place, the installation is unqualified, and the red light of the alarm is on.

[0012] The working process of this utility model:

[0013] Use both hands to start the double lock control button, push the avoidance cylinder backward, manually install and fix the air filter housing with the pre-installed air filter cover into the air filter fixing seat, then push the avoidance cylinder forward, align the downward pressure cylinder with the air filter cover, and the right downward pressure cylinder works to press down the right side of the air filter cover, and install the right side of the air filter cover on the air filter housing. Then, the left downward pressure cylinder works to press down the left side of the air filter cover, and install the left side of the air filter cover on the air filter housing. At this point, the air filter cover is installed.

[0014] Then, the detection probe of the air filter detection device works to detect whether the air filter cover is installed in place. When it is detected that the air filter cover is installed in place, the green light of the alarm lights up. When it is detected that the air filter cover is not installed in place, the red light of the alarm lights up. Press the stop button, press the cylinder backward, take out the air filter that has been assembled qualified, and put it in the qualified product box; take out the air filter that has been assembled unqualified, and put it in the unqualified product box.

[0015] Beneficial effects of the utility model:

[0016] The utility model is adopted to assemble and test the housing and cover of the automobile air filter, which greatly improves the assembly efficiency, improves the assembly quality, and prevents unqualified products from entering the next process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional schematic diagram of an embodiment of the utility model;

[0018] Figure 2 This is a first partial perspective schematic diagram of an embodiment of the utility model;

[0019] Figure 3 It is a second partial perspective schematic diagram of an embodiment of the utility model;

[0020] Figure 4It is a third partial perspective schematic diagram of an embodiment of the utility model;

[0021] Figure 5 It is a fourth partial stereoscopic schematic diagram of an embodiment of the present utility model. DETAILED DESCRIPTION

[0022] like Figure 1 、 Figure 2 and Figure 3 As shown, an assembly device for an air filter includes an operating table 1, a box frame 2, four downward-pressing cylinders 3, a downward-pressing cylinder mounting beam 4, two guide rails 5, a push-to-avoid cylinder 6, and an air filter fixing seat 7. The box frame 2 is installed on the operating table 1, the downward-pressing cylinder mounting beam 4 is located in the box frame 2, the downward-pressing cylinder mounting beam 4 is installed on the top of the box frame 2 through the two guide rails 5, several downward-pressing cylinders 3 are installed at the bottom of the downward-pressing cylinder mounting beam 4, the push-to-avoid cylinder 6 is fixed on the box frame 2, the telescopic rod of the push-to-avoid cylinder 6 is connected to the downward-pressing cylinder mounting beam 4, the push-to-avoid cylinder 6 can drive the downward-pressing cylinder mounting beam 4 and several downward-pressing cylinders 3 to move forward and backward, and the air filter fixing seat 7 is located at the bottom of the downward-pressing cylinder 3 and is installed on the operating table 1.

[0023] The push-avoiding cylinder 6 and the pressing cylinder 3 are connected to the air pump.

[0024] The downward pressure cylinder 3 includes a left downward pressure cylinder 31 and a right downward pressure cylinder 32.

[0025] A left lower pressing block 33 and a right lower pressing block 34 are respectively provided at the bottom of the left lower pressing cylinder 31 and the right lower pressing cylinder 32 .

[0026] The material of the lower left pressing block 33 and the lower right pressing block 34 is polyurethane.

[0027] The left lower pressing block 33 and the right lower pressing block 34 both contact one quarter of the area of ​​the air filter cover B to prevent the air filter from being crushed during the pressing process.

[0028] The operating table 1 is provided with a double lock control button 8 and a stop button 9. Only when the double lock control button 8 is pressed by both hands at the same time can the assembly device of the air filter be started to work, thereby preventing injury to the hands and ensuring safety.

[0029] like Figure 1 、 Figure 2 、 Figure 3As shown, an air filter detection device includes a detection probe 10 and an alarm 12, the detection probe 10 is connected to the alarm 12, the detection probe 10 is installed on the side of each air filter fixing seat 7, and the alarm 12 corresponding to each detection probe 10 is installed on the lower pressure cylinder mounting beam 4. The bottom surfaces of the left lower pressure block 33 and the right lower pressure block 34 are both provided with a slot 11, and the line of sight of the detection probe 10 passes through the slot 11 of the left lower pressure block 33 and the right lower pressure block 34, as shown in FIG. Figure 4 and Figure 5 As shown, when the surface of the air filter cover B is scanned, when the air filter cover B does not block the line of sight of the detection probe 10, it means that the air filter cover B is installed in place and is qualified, and the green light of the alarm 12 is on; when the air filter cover B blocks the line of sight of the detection probe 10, it means that the air filter cover B is not installed in place and is unqualified, and the red light of the alarm 12 is on.

[0030] The working process of this embodiment:

[0031] like Figures 1 to 5 As shown, both hands start the double lock control button 8, push the avoidance cylinder 6 backward, manually install and fix the air filter housing A pre-installed with the air filter cover B into the air filter fixing seat 7, and then push the avoidance cylinder 6 forward, align the downward pressure cylinder 3 with the air filter cover B, and the right downward pressure cylinder 32 works to press the right side of the air filter cover B, and install the right side of the air filter cover B onto the air filter housing A. Then, the left downward pressure cylinder 31 works to press the left side of the air filter cover B, and install the left side of the air filter cover B onto the air filter housing A. At this point, the air filter cover B is installed.

[0032] Then, the detection probe 10 of the air filter detection device works to detect whether the air filter cover B is installed in place. When it is detected that the air filter cover B is installed in place, the green light of the alarm 12 is on. When it is detected that the air filter cover B is not installed in place, the red light of the alarm 12 is on. Press the stop button 9, press the cylinder 3 backward, take out the qualified air filter, and put it into the qualified product box; take out the unqualified air filter and put it into the unqualified product box.

Claims

1. An assembly device for an air filter, characterized in that: The invention comprises an operating table (1), a box frame (2), a plurality of downward pressure cylinders (3), a downward pressure cylinder mounting beam (4), two guide rails (5), a push-to-avoid cylinder (6), and an air filter fixing seat (7); the box frame (2) is installed on the operating table (1); the downward pressure cylinder mounting beam (4) is located in the box frame (2); the downward pressure cylinder mounting beam (4) is installed on the top of the box frame (2) through the two guide rails (5); the plurality of downward pressure cylinders (3) are installed at the bottom of the downward pressure cylinder mounting beam (4); the push-to-avoid cylinder (6) is fixed on the box frame (2); the telescopic rod of the push-to-avoid cylinder (6) is connected to the downward pressure cylinder mounting beam (4); the push-to-avoid cylinder (6) can drive the downward pressure cylinder mounting beam (4) and the plurality of downward pressure cylinders (3) to move forward and backward; the air filter fixing seat (7) is located at the bottom of the downward pressure cylinder (3) and is installed on the operating table (1); The push-avoidance cylinder (6) and the downward pressure cylinder (3) are connected to the air pump; The downward pressure cylinder (3) includes a left downward pressure cylinder (31) and a right downward pressure cylinder (32); The bottoms of the left lower pressure cylinder (31) and the right lower pressure cylinder (32) are respectively provided with a left lower pressure block (33) and a right lower pressure block (34).

2. An assembly device for an air filter according to claim 1, characterized in that: The material of the left lower pressing block (33) and the right lower pressing block (34) is polyurethane.

3. The air filter assembly device according to claim 1, characterized in that: The left lower pressing block (33) and the right lower pressing block (34) both contact one quarter of the area of ​​the air filter cover (B).

4. The air filter assembly device according to claim 1, characterized in that: A double lock control button (8) and a stop button (9) are provided on the operating table (1).

5. A detection device for an air filter, characterized in that: The invention comprises a detection probe (10) and an alarm (12), wherein the detection probe (10) is connected to the alarm (12), and the detection probe (10) is installed on the side of each air filter fixing seat (7). The alarm (12) corresponding to each detection probe (10) is installed on the lower pressure cylinder mounting beam (4). The bottom surfaces of the left lower pressure block (33) and the right lower pressure block (34) are both provided with a slot (11). The sight of the detection probe (10) passes through the slot (11) of the left lower pressure block (33) and the right lower pressure block (34) and sweeps across the surface of the air filter cover (B). When the air filter cover (B) does not block the sight of the detection probe (10), it indicates that the air filter cover (B) is installed in place and is qualified for installation, and the green light of the alarm (12) is on; when the air filter cover (B) blocks the sight of the detection probe (10), it indicates that the air filter cover (B) is not installed in place and is unqualified for installation, and the red light of the alarm (12) is on.

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