Sectional material sawing and milling machine tool and sectional material combined machining system
By independently setting up the profile processing unit and lifting and milling assembly design, the interference problem of profile processing equipment in V-shaped port and tongue and groove processing is solved, and efficient and accurate profile processing is achieved.
Patent Information
- Application Number
- CN202521208934.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-13
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2035-06-13
AI Technical Summary
Existing profile processing equipment is prone to interfere with other processing units when processing V-shaped ports, cannot meet space requirements, and has low processing efficiency.
The upper sawing and cutting processing unit, the lower sawing and cutting processing unit and the tongue and groove processing unit are independently arranged on the base. Each part of the processing unit is flexibly moved, and the upper sawing component has a large moving stroke. Combined with the independently lifted and lowered tenon assembly and double saw blade design, a variety of machining needs are achieved.
It realizes efficient processing of V-shaped ports and tongue-and-grooves of profiles, avoids interference from processing units, and improves processing accuracy and efficiency.
Smart Images

Figure CN223277539U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of profile processing, in particular to a profile sawing and milling machine tool and a profile composite processing system. Background Art
[0002] The end face processing of door and window profiles needs to meet the requirements of assembly accuracy, connection strength and sealing performance, including end face cutting processing, end face milling processing, etc. End face cutting processing includes length processing and angle cutting, and end face milling processing includes tenon and mortise processing.
[0003] Related technologies have provided a main machine for processing profiles, comprising a base, a column, a sawing device, a vertical sawing device, and a tenoning device. The column is movably mounted on the base, and the sawing device, vertical sawing device, and tenoning device are all connected to the column. This technical solution meets the requirements for sawing and tenoning profiles, eliminates process turnover, and improves processing efficiency.
[0004] Plastic-steel doors and windows have the advantages of good thermal insulation and sound insulation, and their application is becoming more and more extensive. Their structural characteristics are long crossbeams and center braces. The center braces are inserted into the V-grooves of the crossbeams and welded to ensure the connection strength and sealing. Therefore, in the manufacturing process of plastic-steel doors and windows, it is necessary to process V-shaped grooves on the corresponding profiles and process sharp corners at the ends of the profiles; but in the above technical scheme, since the sawing device, vertical sawing device and milling and mortise device are all connected to the columns, when the V-shaped groove needs to be processed, since no cutting is required, the saw blade of the sawing device needs to be moved closer to the position of manual operation compared to the cutting and sawing in general circumstances. Since the column is also equipped with a vertical sawing device, etc., it greatly occupies the processing space and is prone to collision and interference with the rear positioning component on the workbench, and cannot meet the requirements of V-shaped groove sawing processing. Utility Model Content
[0005] In order to solve the technical problems in the above-mentioned prior art, the utility model provides a profile sawing and milling machine tool and a profile composite processing system, which can meet the profile end face processing requirements as well as the profile V-shaped mouth processing requirements.
[0006] In a first aspect, the present invention provides a profile sawing and milling machine tool and a profile composite processing system to solve the above technical problems, including a base 1, and further comprising:
[0007] An upper sawing processing unit, comprising a gantry, the gantry being movably disposed on the first base, the moving direction of the gantry being perpendicular to the profile conveying direction, the gantry being movably provided with a support column, the moving direction of the support column being parallel to the profile conveying direction, and the support column being movably provided with an upper sawing assembly;
[0008] A lower sawing processing unit, the lower sawing processing unit comprising a movable seat, the movable seat being movably disposed on the base 1, the moving direction of the movable seat being parallel to the moving direction of the gantry, the movable seat being capable of being located inside the gantry, the movable seat being provided with a lower sawing assembly, and the upper sawing assembly comprising a rotary motor;
[0009] The mortise and tenon processing unit is movably arranged on the base one, the moving direction of the mortise and tenon processing unit is parallel to the moving direction of the gantry, and the mortise and tenon processing unit and the upper sawing processing unit are respectively located on both sides of the profile.
[0010] The utility model independently arranges the upper sawing processing unit, the lower sawing processing unit and the tongue and groove processing unit on the base, so that each processing unit can move flexibly without being affected by other processing units. At the same time, the upper sawing assembly in the upper sawing processing unit has a large moving stroke in the Y direction, and can move independently to the front part of the profile (close to the direction of the tongue and groove processing unit) to process the V-shaped groove, and there is no technical problem of interference when other processing units move at the same time. In addition, the upper sawing assembly also has a large moving stroke in the X direction, and can cooperate with the tongue and groove processing unit to process the groove located at the upper part of the end of the profile, thereby meeting various processing requirements.
[0011] Furthermore, the rotary motor is liftably arranged on the support column, the rotary motor is connected to a bracket, an upper sawing motor is horizontally arranged on the bracket, and the upper sawing motor is connected to an upper saw blade.
[0012] Furthermore, the lower sawing assembly includes a lower sawing motor, which is movably arranged on the movable seat, and the lower sawing motor is a dual-output shaft motor, and the lower sawing motor is connected to two lower saw blades.
[0013] The utility model can simultaneously perform corresponding processing on the ends of two cut profiles by arranging two lower saw blades, and the processing efficiency is high.
[0014] Furthermore, the mortise and tenon processing unit includes a support seat, which is movably arranged on the base one, and two sets of milling and tenon lifting motors are arranged on the support seat. The two milling and tenon lifting motors are respectively connected to the upper milling and tenon assembly and the lower milling and tenon assembly. The upper milling and tenon assembly and the lower milling and tenon assembly can be lifted and lowered on the support seat.
[0015] The utility model provides an upper milling tenon assembly and a lower milling tenon assembly that can be lifted and lowered independently, so that the tenon and groove processing unit can be moved once, thereby realizing the processing of two tenons at the end of the profile, and the processing efficiency is high.
[0016] Furthermore, the upper milling tenon assembly and the lower milling tenon assembly each include two supports, and a milling tenon transverse movement motor is respectively provided on the two supports. The supports are movably provided on the lifting plate of the upper milling tenon assembly or the lower milling tenon assembly, and the moving direction of the supports is parallel to the profile conveying direction. A milling tenon motor is vertically provided on the support, and the milling tenon motor is connected to a milling tenon saw blade.
[0017] The utility model provides two tenon milling saw blades on the upper tenon milling assembly and the lower tenon milling assembly respectively, so that the tenon groove processing unit can be moved once and the ends of the two cut profiles can be processed simultaneously, thereby achieving high processing efficiency.
[0018] Furthermore, it also includes workbench 1 and workbench 2, which are arranged on base 1 and located on both sides of the upper sawing processing unit, and clamping component 1 is provided on workbench 1, and clamping component 2 is provided on workbench 2.
[0019] The utility model can ensure that the profile will not move under force during sawing and mortise and tenon processing by respectively arranging clamping components on two workbenches, thereby improving processing accuracy.
[0020] Furthermore, a discharging robot is movably provided on the workbench 1, and the moving direction of the workbench 1 is parallel to the moving direction of the discharging robot. The workbench 1 is movably provided on the base 1, and the moving direction of the workbench 1 is the same as the moving direction of the discharging robot.
[0021] The utility model sets the workbench 1 to be movable, and can realize high-precision X-axis movement of the profile under the cooperation of the workbench 1 and the clamping component 1, so as to avoid the profile slipping caused by pulling the profile and affecting the position accuracy of the sawing of the lower saw blade.
[0022] Furthermore, the clamping assembly 1 and the clamping assembly 2 both include a rear positioning plate, an upper pressing plate and a front pressing plate. The rear positioning plate is vertically arranged on the side of the workbench 1 or the workbench 2 close to the gantry. The upper pressing plate is horizontally arranged and can be raised and lowered on the workbench 1 or the workbench 2. The front pressing plate can be horizontally movably arranged on the workbench 1 or the workbench 2.
[0023] In the second aspect, the utility model also provides a composite processing system for profiles, including the above-mentioned profile sawing and milling machine, and also including a hole groove processing machine, the hole groove processing machine including a base two, on which a column one and a column two are movably provided, the movement directions of the column one and the column two are parallel to the profile conveying direction, the column one is provided with a hole groove processing unit one, and the column two is provided with a hole groove processing unit two and a hole groove processing unit three.
[0024] The utility model can make the system meet the needs of processing profile holes and grooves by setting up a hole and groove processing machine tool, further improving the processing capacity of the system. At the same time, two columns are set up, which can make it possible to process two surfaces of the profile at the same time, and the processing efficiency is high.
[0025] Furthermore, the hole and groove processing unit 1 includes a rotating component and an electric spindle 1, and the rotating component can drive the electric spindle 1 to rotate around the profile conveying direction. The hole and groove processing unit 2 includes an electric spindle 2, and the electric spindle 2 is vertically arranged. The hole and groove processing unit 3 includes an electric spindle 3, and the electric spindle 3 is arranged opposite to the electric spindle 2.
[0026] The utility model completes the hole and groove processing on four surfaces of the profile by using three electric spindles, and the utilization rate of the electric spindles is high.
[0027] It can be seen from the above technical solutions that the present invention has the following advantages:
[0028] The utility model provides a profile sawing and milling machine tool and a profile composite processing system, by independently arranging the upper sawing processing unit, the lower sawing processing unit and the tenon and groove processing unit on a base, so that each processing unit can move flexibly without being affected by other processing units. At the same time, the upper sawing assembly in the upper sawing processing unit has a large moving stroke in the Y direction, and can move independently to the front of the profile (close to the direction of the tenon and groove processing unit) to process the V-shaped groove, and there is no technical problem of interference caused by the simultaneous movement of other processing units. The upper sawing assembly also has a large moving stroke in the X direction, and can cooperate with the tenon and groove processing unit to process the notch located at the upper part of the end of the profile, thereby meeting various processing requirements; by arranging two lower saw blades, the ends of the two cut profiles can be processed accordingly at the same time, and the processing efficiency is high; by arranging the upper tenon and groove milling assembly and the lower tenon and groove milling assembly that can be lifted and lowered independently, the tenon and groove processing can be realized. The working unit moves once to realize the processing of the two mortises at the end of the profile, and the processing efficiency is relatively high; by respectively arranging two milling and tenon saw blades on the upper milling and tenon assembly and the lower milling and tenon assembly, the mortise and tenon processing unit can be moved once, and the ends of the two profiles after cutting can be processed at the same time, and the processing efficiency is high; by respectively arranging clamping assemblies on the two workbenches, it can be ensured that the profile will not be forced to move during sawing and tenon and groove processing, thereby improving the processing accuracy; by setting the workbench one to be movable, the X-axis high-precision movement of the profile can be realized with the cooperation of the workbench one and the clamping assembly one, thereby avoiding the slipping of the profile caused by pulling and pulling the profile, which affects the position accuracy of the sawing of the lower saw blade; by arranging the hole and groove processing machine tool, the system can meet the needs of processing the hole and groove of the profile, further improving the processing capacity of the system, and at the same time, arranging two columns can make the processing of the two surfaces of the profile simultaneous, and the processing efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings required for the description. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0030] Figure 1 This is a structural diagram of a specific implementation method of the present invention.
[0031] Figure 2 This is a schematic diagram of the structure after removing the mortise and tenon processing unit in the first embodiment of the present invention. Figure 1 .
[0032] Figure 3 This is a schematic diagram of the structure after removing the mortise and tenon processing unit in the first embodiment of the present invention. Figure 2 .
[0033] Figure 4 This is a schematic diagram of the structure of the mortise and tenon processing unit in the first embodiment of the present invention. Figure 1 .
[0034] Figure 5 This is a schematic diagram of the structure of the mortise and tenon processing unit in the first embodiment of the present invention. Figure 2 .
[0035] Figure 6 This is a structural diagram of a second specific implementation method of the present utility model.
[0036] Figure 7 This is a structural diagram of a hole and groove processing machine tool in a second specific implementation mode of the present invention.
[0037] In the figure, 1, base 1; 2, clamping assembly 2; 3, workbench 2; 4, upper sawing processing unit; 5, support column; 6, gantry; 7, discharge robot; 8, workbench 1; 9, clamping assembly 1; 10, mortise and tenon processing unit; 11, lower sawing processing unit; 12, lower saw blade; 13, upper saw blade; 14, moving seat; 15, lower sawing motor; 16, bracket; 17, rotating motor; 18, upper sawing motor; 19, support; 20, upper clamping plate; 21, front clamping plate; 22, rear positioning plate; 23, lifting plate; 24, moving plate 1; 25, motor 3; 26, motor 4; 27, motor 6; 28, Support seat; 29. Milling and tenon lifting motor; 30. Upper milling and tenon assembly; 31. Lower milling and tenon assembly; 32. Milling and tenon motor; 33. Milling and tenon saw blade; 34. Milling and tenon transverse movement motor; 35. Hole and groove processing unit one; 36. Base two; 37. Column one; 38. Column two; 39. Slide one; 40. Electric spindle one; 41. Moving plate two; 42. Slide two; 43. Cylinder; 44. Electric spindle two; 45. Marking laser head; 46. Slide three; 47. Electric spindle three; 48. Hole and groove processing unit two; 49. Support tooling one; 50. Support tooling two; 51. Hole and groove processing unit three; 52. Motor thirteen; 53. Rotating plate. DETAILED DESCRIPTION
[0038] In order to make the purpose, features, and advantages of the present invention more obvious and easy to understand, the technical solutions of the present invention will be clearly and completely described below in conjunction with the drawings in the specific embodiments. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this patent. Specific implementation method 1
[0040] like Figures 1 to 3As shown, this specific embodiment provides a profile sawing and milling machine tool and a profile composite processing system, including a base 1, and also including an upper sawing processing unit 4, a lower sawing processing unit 11 and a mortise and tenon processing unit 10, the upper sawing processing unit 4 includes a gantry 6, the gantry 6 is movably arranged on the base 1, the moving direction of the gantry 6 is perpendicular to the profile conveying direction, the gantry 6 is movably provided with a support column 5, the moving direction of the support column 5 is parallel to the profile conveying direction, the support column 5 is liftably provided with an upper sawing assembly, the upper sawing assembly includes a rotating motor 17; the lower sawing processing unit 11 includes a moving seat 14, the moving seat 14 is movably arranged on the base 1, the moving direction of the moving seat 14 is perpendicular to the profile conveying direction The moving direction of the gantry 6 is parallel, the moving seat 14 can be located inside the gantry 6, the moving seat 14 is provided with a lower sawing assembly, and the upper sawing assembly includes a rotating motor 17; the mortise and tenon processing unit 10 is movably arranged on the base 1, and the moving direction of the mortise and tenon processing unit 10 is parallel to the moving direction of the gantry 6, the mortise and tenon processing unit 10 and the upper sawing processing unit 4 are respectively located on both sides of the profile; in this specific embodiment, the upper sawing processing unit 4 is used for profile cutting processing, profile end angle processing, profile V-shaped mouth processing, and cutting of the upper mortise and tenon processing residue at the end of the profile, the lower sawing processing unit 11 is used for vertical cutting of the lower mortise and tenon processing residue at the end of the profile, and the mortise and tenon processing unit 10 is used for horizontal cutting of the mortise and tenon processing residue at the end of the profile.
[0041] In this specific embodiment, the upper sawing processing unit 4, the lower sawing processing unit 11 and the tongue and groove processing unit 10 are independently arranged on the base 1, so that each processing unit can move flexibly without being affected by other processing units. At the same time, the upper sawing component in the upper sawing processing unit 4 has a large moving stroke in the Y direction, and can move alone to the front part of the profile (close to the direction of the tongue and groove processing unit 10) to process the V-shaped groove, and there is no technical problem of interference caused by the simultaneous movement of other processing units. In addition, the upper sawing component also has a large moving stroke in the X direction, and can cooperate with the tongue and groove processing unit 10 to process the tongue and groove located at the upper part of the end of the profile, thereby meeting various processing requirements.
[0042] like Figure 1 and Figure 2As shown, in this specific embodiment, two opposite guide rails 1 are provided on the base 1, and the two ends of the gantry 6 are respectively provided on the corresponding guide rails 1. A motor 1 is provided on the gantry 6, and the motor 1 is arranged vertically downward. The output shaft of the motor 1 is connected with a gear, and the gear is engaged with the rack 1 on the base 1. Two opposite guide rails 2 are provided on the gantry 6, and the bottom of the support column 5 is connected to the guide rail 2. The bottom of the support column 5 is provided with a motor 2, and the output shaft of the motor 2 is provided with a gear 2, and the gear 2 is engaged with the rack 2 on the gantry 6. The top of the support column 5 is provided with a motor 3 2 5. Motor three 25 is connected to screw one, which is rotatably set on the support column 5 through a bearing, and screw one is connected to the lifting plate 23 through a nut one, and the lifting plate 23 is connected to the support column 5 through a guide rail three. A motor cover is provided on the lifting plate 23, and a rotating motor 17 is provided in the motor cover. The rotating motor 17 is connected to the bracket 16, and the rotating motor 17 can drive the bracket 16 to rotate around the Z axis. An upper sawing motor 18 is horizontally provided on the bracket 16, and the upper sawing motor 18 is connected to the upper saw blade 13. The upper sawing motor 18 is provided on one side of the upper saw blade 13.
[0043] like Figure 1 and Figure 3 As shown, in this specific embodiment, a boss is provided in the middle of the base 1, the gantry 6 rides on the boss, two guide rails 4 are provided on the boss, the guide rails 4 are arranged parallel to the guide rail 1, the movable seat 14 is connected to the guide rails 4, a motor 4 26 is provided on the movable seat 14, the motor 4 26 is connected to a gear 4, and the gear 4 is engaged with the rack 4 on the boss; further, in order to improve the processing efficiency, the lower sawing assembly includes a lower sawing motor 15, and the lower sawing motor 15 can be raised and lowered on the movable seat 14, and the lower sawing The motor 15 is a dual-output shaft motor, and the lower sawing motor 15 is connected to two lower saw blades 12. After this arrangement, the movable seat 14 moves once, and the two saw blades of the lower sawing assembly can saw the ends of the two cut profiles at the same time, greatly improving production efficiency; specifically, a motor six 27 is provided on the movable seat 14, and the motor six 27 is connected to a screw six through a belt transmission assembly. The screw six is rotatably arranged on the movable seat 14 through a bearing, and the screw six is connected to the lifting seat through a nut six, and the lower sawing motor 15 is arranged on the lifting seat.
[0044] like Figure 4 and Figure 5As shown, in this specific embodiment, the mortise and tenon processing unit 10 can adopt the following specific structure: the mortise and tenon processing unit 10 includes a support seat 28, and the support seat 28 is movably set on the base 1 through a guide rail 5, and a motor 5 is set on the support seat 28, and the motor 5 is connected to the gear 5, and the gear 5 is engaged with the rack 5 on the base 1; two groups of milling and tenon lifting motors 29 are set on the support seat 28, and the two milling and tenon lifting motors 29 are respectively connected to the lifting plates of the upper milling and tenon assembly 30 and the lower milling and tenon assembly 31 through corresponding screws and nuts, and the two screws are rotatably set on the support seat 28 through bearings. Furthermore, the upper milling and tenon assembly 30 and the lower milling and tenon assembly 31 each include two supports 19, and the two supports 19 are connected to the upper milling and tenon assembly 30 and the lower milling and tenon assembly 31 through corresponding screws and nuts. The guide rails are movably arranged on the lifting plates of the upper milling tenon assembly 30 and the lower milling tenon assembly 31, and the moving direction of the support 19 is parallel to the profile conveying direction. Specifically, the two supports 19 are respectively provided with milling tenon transverse movement motors 34, and the milling tenon transverse movement motors 34 drive the support 19 to move horizontally on the lifting plate through corresponding lead screws and nuts. The support 19 is vertically provided with a milling tenon motor 32, and the two milling tenon motors 32 of the upper milling tenon assembly 30 are arranged downward, and the two milling tenon motors 32 of the lower milling tenon assembly 31 are arranged upward, and the milling tenon motors 32 are connected to the milling tenon saw blades 33; after such arrangement, the support seat 28 moves once along the Y axis, and the four milling tenon saw blades 33 can respectively process and cut the two tenons at the end of the profile, and the processing efficiency is greatly improved.
[0045] like Figure 1 and Figure 2 As shown, in order to achieve reliable support for the profile, in this specific embodiment, a workbench 1 8 and a workbench 2 3 are further included. The workbench 1 8 and the workbench 2 3 are arranged on the base 1 and are located on both sides of the upper sawing processing unit 4. The workbench 1 8 is provided with a clamping assembly 1 9, and the workbench 2 3 is provided with a clamping assembly 2 2. Specifically, the clamping assembly 1 9 and the clamping assembly 2 2 each include a rear positioning plate 22, an upper pressing plate 20 and a front pressing plate 21, and the rear positioning plate 22 is vertically arranged. It is arranged on the side of the workbench 1 8 or the workbench 2 3 close to the gantry 6, the upper pressing plate 20 is horizontally arranged and can be raised and lowered on the workbench 1 8 or the workbench 2 3, and the front pressing plate 21 can be horizontally movably arranged on the workbench 1 8 or the workbench 2 3; specifically, the upper pressing plate 20 is connected to an upper pressure cylinder, which is arranged on the workbench 1 8 or the workbench 2 3, and the front pressing plate 21 is connected to a front pressure cylinder, which is arranged on the workbench 1 8 or the workbench 2 3.
[0046] In this specific embodiment, the lower saw blade 12 can move along the Y axis and the Z axis, but cannot move along the X axis. In order to adjust the mortise and tenon processing position, the lower saw blade 12 on one side of the workbench 2 3 can be moved along the X axis direction of the profile at the feeding end under the action of the feeding robot (the feeding robot is a prior art and will not be described in detail in this article) pulling the profile, thereby adjusting the different mortise and tenon sawing positions at the end; Figure 1 and Figure 2 As shown, the workbench 18 is movably arranged on the base 1 through a guide rail 7, and the base 1 is provided with a motor 7, which is connected to a screw 7, and the screw 7 is connected to the workbench 18 through a nut 7. After being arranged in this way, the workbench 18 and the clamping assembly 19 can drive the profile on one side of the discharge end to move along the X-axis direction, thereby realizing the adjustment of the different mortise and tenon sawing positions of the end, and the profile is driven to move by the movement of the workbench, so there is no problem of profile slipping, and the positioning accuracy is high; further, the workbench 18 is provided with a guide rail 8, and the guide rail 8 is provided with a discharge robot 7, the discharge robot 7 includes a motor 8, and the motor 8 is provided with a gear 8, which is engaged with a rack 8 on the workbench 18, and the discharge robot 7 includes two vertical and oppositely arranged clamps, one of which can move relative to the other clamp under the drive of the cylinder 43 to achieve clamping of the profile.
[0047] The working process of this profile sawing and milling machine is:
[0048] The profile is moved to the set position of the machine tool under the drive of the loading robot. The clamping component 1 9 and the clamping component 2 2 clamp the profile. The upper saw blade 13 moves along the X / Y / Z axis and rotates the corresponding angle to saw. When processing a V-shaped mouth, the upper saw blade 13 rotates 45°, saws one side, and then rotates 270° in the opposite direction (after such rotation, the sawing motor can be located in front of and behind the profile, and there is no interference or collision during sawing). When processing any angle of the end and the sharp angle structure of the profile, the saw is rotated according to the angle of the profile and then sawed. When processing the mortise and tenon on the upper part of the profile, the upper saw blade 13 is straightened and sawed at the corresponding setting. , a vertical groove is formed on the profile, and then the upper saw blade 13 returns to its position, and the two milling tenon saw blades 33 corresponding to the upper tenon groove are moved into position along the X / Y / Z axes respectively, and horizontal sawing is performed at the corresponding position, and the upper tenon groove is processed; when processing the tenon groove at the lower part of the profile, the upper saw blade 13 is reset, and the workbench 8 and the loading manipulator drive the profile to move to the set position, and the lower saw blade 12 moves along the Y / Z axis and saws to form a vertical groove, and then the lower saw blade 12 returns to its position, and the two milling tenon saw blades 33 corresponding to the lower tenon groove are moved into position along the X / Y / Z axes respectively, and horizontal sawing is performed at the corresponding position, and the lower tenon groove is processed. Specific implementation method 2
[0050] like Figure 6As shown in Figure 7, this specific embodiment provides a profile composite processing system, including the above-mentioned profile sawing and milling machine tool, and also includes a hole groove processing machine tool, the hole groove processing machine tool includes a base 2 36, and a column 1 37 and a column 2 38 are movably provided on the base 2 36. The movement direction of the column 1 37 and the column 2 38 is parallel to the profile conveying direction. The column 1 37 is provided with a hole groove processing unit 1 35, and the column 2 38 is provided with a hole groove processing unit 2 48 and a hole groove processing unit 3 51.
[0051] This specific embodiment enables the system to meet the needs of processing profile holes and grooves by setting up a hole and groove processing machine tool, further improving the processing capacity of the system. At the same time, setting two columns can enable the processing of two surfaces of the profile to be carried out simultaneously, with high processing efficiency.
[0052] like Figure 6 As shown in Figure 7, further, the hole and groove processing unit 35 includes a rotating component and an electric spindle 40, and the rotating component can drive the electric spindle 40 to rotate around the profile conveying direction. The hole and groove processing unit 48 includes an electric spindle 44, and the electric spindle 44 is vertically arranged. The hole and groove processing unit 51 includes an electric spindle 47, and the electric spindle 47 is arranged opposite to the electric spindle 44. After this arrangement, the hole and groove processing on the four sides of the profile can be completed by three electric spindles, and the utilization rate of the electric spindle is relatively high.
[0053] like Figure 6As shown in FIG7 , in this specific embodiment, a bottom plate is provided at the bottom of each of the column 1 37 and the column 2 38 , and the bottom plate is connected to the base 2 36 respectively through corresponding guide rails, and a motor 10 is provided on the bottom plate, and the motor 10 is connected to a gear 10, and the gear 10 is engaged with the rack on the base 2 36; a motor 11 is provided on the column 1 37, and the motor 11 is connected to the movable plate 1 24 of the hole groove processing unit 1 35 through a lead screw 11 and a nut 11, and the movable plate 1 24 is connected to the column 1 37 through a guide rail 11, and the movable plate 1 24 is connected to the slide 1 39 through a guide rail 12, and the slide 1 39 is provided with a motor 12, and the motor 12 drives the slide to move on the movable plate through the gear rack, and the slide 1 39 moves along the Y The shaft moves, and a rotating assembly is provided in the slide 1 39. The rotating assembly includes a motor 13 52 and a belt transmission assembly. The driving pulley and the driven pulley of the belt transmission assembly are rotatably arranged in the slide 1 39 through bearings. The driven pulley of the belt transmission assembly is connected with a rotating shaft, which is arranged in the slide 1 39 through a bearing. The rotating shaft is connected to the electric spindle 1 40. The axial direction of the rotating shaft is parallel to the conveying direction of the profile. A milling cutter or a drill bit is provided on the electric spindle 1 40. The electric spindle 1 40 is driven to rotate by the motor 13 52, so that the hole groove processing unit 1 35 can process the holes and grooves on the front facade and the upper facade of the profile; a motor 14 is provided on the column 2 38, and the motor 14 is connected to the movable plate through a screw 14 and a nut 14. The movable plate 2 41 is connected to the column 2 38 through the guide rail 12, and the movable plate 2 41 is connected to the slide 2 42 through the guide rail 13. The movable plate 2 41 is also provided with a motor 15, and the motor 15 is connected to the slide 2 42 through the screw 15 and the nut 15. The slide 2 42 is rotatably provided with a rotating plate 53 through a bearing. The rotating plate 53 can rotate around the profile conveying direction. The rotating plate 53 is provided with an electric spindle 2 44, and the electric spindle 2 44 is connected to a milling cutter or a drill bit. The slide 2 42 is hinged with a cylinder 43, and the piston rod of the cylinder 43 is rotatably connected to the rotating plate 53. The electric spindle 2 44 can have two processing angles, horizontal and tilted, through the cylinder 43 and the rotating plate 53. , to meet the needs of the rear facade and hidden row processing of the profile, a marking laser head 45 is also provided on the rotating plate 53, and the marking laser head 45 is arranged parallel to the electric spindle 2 44; the movable plate 2 41 is connected with the slide 3 46 through the guide rail 14, and the movable plate 2 41 is also provided with a motor 16, which is connected to the slide 3 46 through the screw 16 and the nut 16, and the slide 3 46 is L-shaped. The end of the slide 3 46 is vertically provided with a guide rail 15, and the guide rail 15 is connected to the support plate, and the slide 3 46 is provided with a motor 17, which is connected to the support plate through the screw 17 and the nut 17, and the support plate is provided with an electric spindle 3 47, and the electric spindle 3 47 is connected with a milling cutter or a drill bit to meet the needs of the lower surface processing of the profile.
[0054] like Figure 7As shown, a supporting fixture 49 is also provided on the bottom plate of the second column 38, and the supporting fixture 49 is located in front of the second column 38 (along the profile conveying direction). A supporting fixture 50 is also provided on the second column 38. The supporting fixture 49 and the supporting fixture 50 ensure the profile clamping stability and processing rigidity.
[0055] From the above specific embodiments, it can be seen that the present invention has the following beneficial effects:
[0056] 1. By independently arranging the upper sawing processing unit 4, the lower sawing processing unit 11, and the tongue and groove processing unit 10 on the base 1, each processing unit can be flexibly moved without being affected by other processing units. At the same time, the upper sawing assembly in the upper sawing processing unit 4 has a large movement stroke in the Y direction and can move independently to the front of the profile (close to the tongue and groove processing unit 10) to process the V-shaped groove, eliminating the technical problem of interference caused by the simultaneous movement of other processing units. In addition, the upper sawing assembly also has a large movement stroke in the X direction and can cooperate with the tongue and groove processing unit 10 to process the groove located at the upper part of the profile end, meeting various processing requirements.
[0057] 2. By providing two lower saw blades 12, the ends of the two cut profiles can be processed simultaneously, resulting in higher processing efficiency;
[0058] 3. By providing an upper tenon milling assembly 30 and a lower tenon milling assembly 31 that can be lifted and lowered independently, the tenon processing unit 10 can be moved once to achieve processing of two tenons at the end of the profile, with high processing efficiency;
[0059] 4. By respectively arranging two tenon milling saw blades 33 on the upper tenon milling assembly 30 and the lower tenon milling assembly 31, the tenon groove processing unit 10 can be moved once to process the ends of the two cut profiles at the same time, thereby achieving high processing efficiency;
[0060] 5. By setting clamping components on the two workbenches respectively, it can ensure that the profile will not move under force during sawing and mortise and tenon processing, thereby improving processing accuracy;
[0061] 6. By setting the workbench 8 to be movable, the workbench 8 and the clamping assembly 9 can achieve high-precision movement of the profile in the X axis, avoiding the profile slipping caused by pulling the profile to move, which affects the position accuracy of the saw blade 12;
[0062] 7. By setting up a hole and slot processing machine, the system can meet the needs of processing profile holes and slots, further improving the processing capacity of the system. At the same time, setting up two columns can make it possible to process both surfaces of the profile at the same time, with high processing efficiency;
[0063] 8. The hole and groove processing on the four sides of the profile is completed by three electric spindles, and the utilization rate of the electric spindles is relatively high.
[0064] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A profile sawing and milling machine tool, comprising a base (1), characterized in that: Also includes: An upper sawing processing unit (4), the upper sawing processing unit (4) comprising a gantry (6), the gantry (6) being movably arranged on the base one (1), the moving direction of the base one (1) being perpendicular to the profile conveying direction, the gantry (6) being movably provided with a support column (5), the moving direction of the support column (5) being parallel to the profile conveying direction, the support column (5) being movably provided with an upper sawing assembly, the upper sawing assembly comprising a rotating motor (17); A lower sawing processing unit (11), the lower sawing processing unit (11) includes a movable seat (14), the movable seat (14) is movably arranged on the base (1), the moving direction of the movable seat (14) is parallel to the moving direction of the gantry (6), the movable seat (14) can be located inside the gantry (6), and a lower sawing assembly is arranged on the movable seat (14); A mortise and tenon processing unit (10) is movably arranged on the base (1), the moving direction of the mortise and tenon processing unit (10) is parallel to the moving direction of the gantry (6), and the mortise and tenon processing unit (10) and the upper sawing processing unit (4) are respectively located on both sides of the profile.
2. The profile sawing and milling machine tool according to claim 1, characterized in that: The upper sawing assembly comprises a rotary motor (17), the rotary motor (17) being arranged on the support column (5) in a liftable manner, the rotary motor (17) being connected to a bracket (16), an upper sawing motor (18) being arranged horizontally on the bracket (16), and the upper sawing motor (18) being connected to an upper saw blade (13).
3. The profile sawing and milling machine tool according to claim 2, characterized in that: The lower sawing assembly comprises a lower sawing motor (15), which is arranged on the movable seat (14) in a liftable manner. The lower sawing motor (15) is a double-output shaft motor, and the lower sawing motor (15) is connected to two lower saw blades (12).
4. The profile sawing and milling machine according to any one of claims 1 to 3, characterized in that: The mortise and tenon processing unit (10) includes a support base (28), the support base (28) is movably arranged on the base (1), and two sets of milling tenon lifting motors (29) are arranged on the support base (28), and the two milling tenon lifting motors (29) are respectively connected to an upper milling tenon assembly (30) and a lower milling tenon assembly (31), and the upper milling tenon assembly (30) and the lower milling tenon assembly (31) are movably arranged on the support base (28).
5. The profile sawing and milling machine tool according to claim 4, characterized in that: The upper milling tenon assembly (30) and the lower milling tenon assembly (31) each include two supports (19), and a milling tenon transverse movement motor (34) is respectively provided on the two supports (19). The supports (19) are movably provided on the lifting plate of the upper milling tenon assembly (30) or the lower milling tenon assembly (31), and the moving direction of the supports (19) is parallel to the profile conveying direction. A milling tenon motor (32) is vertically provided on the supports (19), and the milling tenon motor (32) is connected to a milling tenon saw blade (33).
6. The profile sawing and milling machine according to claim 5, characterized in that: It also includes a workbench 1 (8) and a workbench 2 (3), wherein the workbench 1 (8) and the workbench 2 (3) are arranged on the base 1 (1) and located on both sides of the upper sawing processing unit (4), the workbench 1 (8) is provided with a clamping component 1 (9), and the workbench 2 (3) is provided with a clamping component 2 (2).
7. The profile sawing and milling machine according to claim 6, characterized in that: A discharging robot (7) is movably provided on the workbench 1 (8), and the moving direction of the workbench 1 (8) is parallel to the moving direction of the discharging robot (7). The workbench 1 (8) is movably provided on the base 1 (1), and the moving direction of the workbench 1 (8) is the same as the moving direction of the discharging robot (7).
8. The profile sawing and milling machine according to claim 7, characterized in that: The clamping assembly 1 (9) and the clamping assembly 2 (2) both include a rear positioning plate (22), an upper pressing plate (20) and a front pressing plate (21), wherein the rear positioning plate (22) is vertically arranged on one side of the workbench 1 (8) or the workbench 2 (3) close to the gantry (6), the upper pressing plate (20) is horizontally arranged and can be raised and lowered on the workbench 1 (8) or the workbench 2 (3), and the front pressing plate (21) can be horizontally movably arranged on the workbench 1 (8) or the workbench 2 (3).
9. A composite profile processing system, characterized in that: The invention comprises a profile sawing and milling machine tool as claimed in claim 8, and also comprises a hole slot processing machine tool, wherein the hole slot processing machine tool comprises a base 2 (36), a column 1 (37) and a column 2 (38) are movably provided on the base 2 (36), the movement direction of the column 1 (37) and the column 2 (38) is parallel to the profile conveying direction, the column 1 (37) is provided with a hole slot processing unit 1 (35), and the column 2 (38) is provided with a hole slot processing unit 2 (48) and a hole slot processing unit 3 (51).
10. The composite profile processing system according to claim 9, characterized in that: The hole-groove processing unit 1 (35) includes a rotating assembly and an electric spindle 1 (40), and the rotating assembly can drive the electric spindle 1 (40) to rotate around the profile conveying direction. The hole-groove processing unit 2 (48) includes an electric spindle 2 (44), and the electric spindle 2 (44) is vertically arranged. The hole-groove processing unit 3 (51) includes an electric spindle 3 (47), and the electric spindle 3 (47) is arranged opposite to the electric spindle 2 (44).