Pressing device for sand planing machine

By setting up a lifting mechanism and infrared ranging sensor on the sand planer, combined with the PLC controller, the automatic height adjustment of the compression device and the convenient replacement of the compression roller are achieved, which solves the problem of difficulty in replacing the compression roller height and wear, and improves the sanding efficiency and quality.

CN223277690UActive Publication Date: 2025-08-29SHANDONG YULIN WOOD IND CO LTD
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Patent Information

Application Number
CN202422168718.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-08-29
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The height of the press roller of the sand planer cannot be adjusted, which makes the thinner wooden board less likely to be pressed, affecting the sanding efficiency and quality, and it is difficult to replace the press roller after wear, affecting the compression effect.

Method used

A compression device for sand planing machine is designed, using a lifting mechanism and infrared ranging sensor combined with a PLC controller to automatically adjust the height of the compression device, and convenient replacement of the press rollers is achieved through threaded connection components and detachable mechanism.

Benefits of technology

The height of the compression device is automatically adjusted according to the thickness of the wooden board, which improves the suitability of wooden boards of different thicknesses, and facilitates the replacement of pressing rollers, ensuring the stability and efficiency of the sanding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pressing device for a sand planing machine, which comprises a sand planing machine frame, a conveying belt is arranged above the sand planing machine frame, a connecting plate is movably arranged on one side of the outer surface of the sand planing machine frame through a lifting mechanism, a slot is arranged on the other side of the outer surface of the connecting plate, and a pressing plate is arranged on the other side of the outer surface of the connecting plate. Inserting plates are movably installed on the inner sides of the inserting grooves through threaded connecting assemblies, pressing devices are installed on the other sides of the outer surfaces of the two inserting plates and comprise L-shaped plates and vertical plates, infrared distance measuring sensors are installed in the middles of one sides of the lower end faces of the L-shaped plates, strip-shaped grooves are formed in the rear end faces of the L-shaped plates, and the strip-shaped grooves are formed in the lower end faces of the vertical plates. A strip-shaped plate is installed on the front end face of the vertical plate. The height of the pressing device can be automatically adjusted according to the thicknesses of wood boards, the wood boards with different thicknesses can be conveniently pressed, the pressing rollers can be conveniently replaced, and the pressing effect on the wood boards in the subsequent machining process is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of wood processing equipment, in particular to a pressing device for a sand planer. Background Art

[0002] A sander, a type of sanding machine, is commonly used in wood processing. It primarily uses a rotating planer head to cut and polish the wood surface. Sanding and polishing are synonyms, both referring to the physical removal of unevenness, uneven thickness, and non-conforming materials and objects through abrasive cloth, grinding wheels, sandpaper, scouring pads, non-woven polishing wheels, and other methods to achieve a smoother, more uniform, and consistent finish, ultimately meeting the process standards. Currently, a sander requires a pressure roller to press the wood board tightly, ensuring it can be sanded steadily while being transported.

[0003] However, the height of the pressure roller cannot be adjusted. When the thickness of the wooden boards is different, the thinner wooden boards are not easy to be pressed, which affects the efficiency and quality of sanding. Moreover, when the pressure roller is used for a long time, the surface will be worn, which affects its pressing effect on the wooden boards. The existing sanding machine is not convenient to replace the pressure roller; therefore, it does not meet the existing needs. We have proposed a pressing device for a sanding machine. Utility Model Content

[0004] The purpose of the utility model is to provide a pressing device for a sanding machine to solve the problems proposed in the above-mentioned background technology that the height of the pressing roller cannot be adjusted, when the thickness of the wooden boards is different, the thinner wooden boards are not easy to be pressed, thereby affecting the efficiency and quality of sanding, and when the pressing roller is used for a long time, the surface will be worn, affecting its pressing effect on the wooden boards, and the existing sanding machine is inconvenient to replace the pressing roller.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a pressing device for a planer machine, comprising a planer machine frame, a conveyor belt is provided above the planer machine frame, one side of the outer surface of the planer machine frame is movably provided with a connecting plate through a lifting mechanism, the other side of the outer surface of the connecting plate is provided with a slot, the inner side of the slot is movably installed with a plugging plate through a threaded connection assembly, and a pressing device is installed on the other side of the outer surfaces of the two plugging plates, the pressing device comprises an L-shaped plate and a vertical plate, an infrared ranging sensor is installed in the middle of one side of the lower end surface of the L-shaped plate, the rear end surface of the L-shaped plate is provided with a strip groove, the front end surface of the vertical plate is provided with a strip plate, the strip plate and the strip groove are movably connected to the strip groove through a detachable mechanism, and the lower sides of the opposite sides of the outer surfaces of the vertical plate and the L-shaped plate are provided with a horizontal groove, and a plurality of springs A are installed on the top surface of the inner wall of the horizontal groove, and the lower end surface of the spring A is fixedly connected to the movable plate, and three rotating shafts are provided on the opposite side of the outer surfaces of the two movable plates, and the outer surface of the rotating shaft is sleeved with a pressure roller.

[0006] Preferably, the lifting mechanism includes a threaded rod arranged at the front and rear of one side of the outer surface of the sand planer frame through a vertical slot, the outer surface of the threaded rod is sleeved with a threaded block, and the outer surface of the threaded block is fixedly connected to the outer surface of the connecting plate.

[0007] Preferably, a motor A is installed above the vertical slot through a motor cavity, the output end of the motor A is fixedly connected to the upper end face of the threaded rod through a short shaft, and the lower end face of the threaded rod is rotatably connected to the inner wall of the vertical slot through a bearing.

[0008] Preferably, the threaded connection assembly includes a bolt, a threaded hole B is provided on the opposite side of the outer surface of the two insert plates, and a threaded hole A is provided on the opposite side of the outer surface of the two connecting plates, and the bolt is screwed into the threaded hole A and the threaded hole B.

[0009] Preferably, the detachable mechanism includes an insertion rod, which is arranged behind both sides of the outer surface of the L-shaped plate through a through hole, and the outer surface of the insertion rod is sleeved with a spring B, and both sides of the outer surface of the strip plate are provided with insertion holes, and the insertion rod is adapted to the insertion holes.

[0010] Preferably, a PLC controller is provided inside the planer frame, the PLC controller is electrically connected to the motor A and the infrared ranging sensor, and the rotating shaft is plug-connected to the outer surface of the movable plate through a circular groove.

[0011] Preferably, square plates are installed on the front and rear of both sides of the outer surface of the conveyor belt, and rotating rollers are provided on the opposite sides of the outer surfaces of each two square plates. The conveyor belt is sleeved on the outside of the rotating rollers, and a motor B is installed on the rear end face of one of the square plates. The output end of the motor B is fixedly connected to the rear end face of one of the rotating rollers through a coupling, and the front end face of the rotating roller and the front and rear ends of the other rotating roller are rotatably connected to the outer surface of the square plates through bearings.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The utility model is equipped with a lifting mechanism and an infrared distance sensor. The staff places the wooden board on the conveyor belt. When the wooden board reaches the bottom of the L-shaped board, the infrared distance sensor measures the distance between the wooden board and the board. The PLC controller controls the motor A to work. The operation of the motor A drives the threaded rod to rotate. The threaded block moves up and down on the outer surface of the threaded rod, thereby adjusting the height of the pressing device. When the infrared distance sensor measures that the distance to the wooden board is within the preset value range, the PLC controller controls the motor A to stop working. The utility model can automatically adjust the height of the pressing device according to the thickness of the wooden board, making it easy to press wooden boards of different thicknesses and improving applicability.

[0014] 2. The utility model is provided with a threaded connection component and a detachable mechanism. By unscrewing the bolts, the inserting plate can be taken out from the inner side of the slot, that is, the clamping device can be removed from one side of the planer frame, and then the two inserting rods are pulled outward at the same time. The other ends of the inserting rods leave the inner side of the insertion hole, and the limit on the strip plate is released. The strip plate can be removed from the inner side of the strip groove, and the vertical plate and the L-shaped plate can be disassembled, so that the pressure roller can be replaced. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is the main view of the entire utility model;

[0017] Figure 3 This is a schematic diagram of the partial structure of the lifting mechanism of the utility model;

[0018] Figure 4 A top sectional view of the compacting device of the present invention

[0019] Figure 5 This is a partial structural diagram of the threaded connection assembly of the utility model

[0020] Figure 6 It is a partial structural diagram of the detachable mechanism of the utility model.

[0021] In the figure: 1. Sander frame; 2. Conveyor belt; 3. Clamping device; 301. L-shaped plate; 302. Pressure roller; 303. Rotating shaft; 304. Moving plate; 305. Spring A; 306. Horizontal groove; 307. Vertical plate; 308. Circular groove; 4. Lifting mechanism; 401. Motor A; 402. Threaded rod; 403. Vertical groove; 404. Threaded block; 5. Removable mechanism; 501. Insert rod; 502. Spring B; 503. Through hole; 504. Insert hole; 6. Connecting plate; 7. Insert plate; 8. Strip plate; 9. Strip groove; 10. Threaded connection assembly; 1001. Threaded hole A; 1002. Bolt; 1003. Threaded hole B; 11. Infrared ranging sensor; 12. Slot. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0023] The motor A401 (model YEJ3-112M-4), infrared distance sensor 11 (model BX-442), motor B (model 68KTYZ) and PLC controller (model CPU226) mentioned in the present invention can all be purchased from the market or customized.

[0024] See also Figures 1 to 6 The utility model provides an embodiment: a pressing device for a planer, comprising a planer frame 1, a conveyor belt 2 is arranged above the planer frame 1, a connecting plate 6 is movably arranged on one side of the outer surface of the planer frame 1 through a lifting mechanism 4, a slot 12 is arranged on the other side of the outer surface of the connecting plate 6, a plug plate 7 is movably installed on the inner side of the slot 12 through a threaded connection component 10, a pressing device 3 is installed on the other side of the outer surface of the two plug plates 7, the pressing device 3 includes an L-shaped plate 301 and a vertical plate 307, an infrared ray ban is installed in the middle of one side of the lower end surface of the L-shaped plate 301 Distance measuring sensor 11, the rear end face of the L-shaped plate 301 is provided with a strip groove 9, the front end face of the vertical plate 307 is installed with a strip plate 8, the strip plate 8 and the strip groove 9 are movably connected through a detachable mechanism 5, and a horizontal groove 306 is provided below the opposite side of the outer surface of the vertical plate 307 and the L-shaped plate 301. A plurality of springs A305 are installed on the top surface of the inner wall of the horizontal groove 306, and the lower end face of the spring A305 is fixedly connected to the movable plate 304. Three rotating shafts 303 are provided on the opposite side of the outer surface of the two movable plates 304, and the outer surface of the rotating shaft 303 is sleeved with a pressure roller 302.

[0025] Furthermore, the lifting mechanism 4 includes a threaded rod 402 arranged at the front and rear of one side of the outer surface of the sand planer frame 1 through a vertical groove 403, and a threaded block 404 is sleeved on the outer surface of the threaded rod 402. The outer surface of the threaded block 404 is fixedly connected to the outer surface of the connecting plate 6. The threaded block 404 moves on the outer surface of the threaded rod 402, which can drive the connecting plate 6 to move.

[0026] A motor A401 is installed above the vertical slot 403 through the motor cavity. The output end of the motor A401 is fixedly connected to the upper end face of the threaded rod 402 through a short shaft. The lower end face of the threaded rod 402 is rotatably connected to the inner wall of the vertical slot 403 through a bearing. The operation of the motor A401 can drive the short shaft to rotate, thereby driving the threaded rod 402 to rotate.

[0027] The threaded connection assembly 10 includes a bolt 1002, a threaded hole B1003 is provided on the opposite side of the outer surface of the two insert plates 7, and a threaded hole A1001 is provided on the opposite side of the outer surface of the two connecting plates 6. The bolt 1002 is screwed into the threaded hole A1001 and the threaded hole B1003, which facilitates the disassembly and assembly of the insert plates 7 and the connecting plates 6.

[0028] The detachable mechanism 5 includes an insertion rod 501, which is arranged behind both sides of the outer surface of the L-shaped plate 301 through a through hole 503. The outer surface of the insertion rod 501 is sleeved with a spring B502, and both sides of the outer surface of the strip plate 8 are provided with insertion holes 504, and the insertion rod 501 is adapted to the insertion holes 504, and the insertion rod 501 can be inserted into the inner side of the insertion hole 504.

[0029] A PLC controller is provided inside the sanding machine frame 1. The PLC controller is electrically connected to the motor A401 and the infrared ranging sensor 11. The rotating shaft 303 and the outer surface of the movable plate 304 are plug-connected through the circular groove 308. When the infrared ranging sensor 11 measures the distance between the wooden board, the PLC controller will control the motor A401 to work and adjust the height of the clamping device 3.

[0030] Square plates are installed on the front and back of both sides of the outer surface of the conveyor belt 2, and rotating rollers are provided on the opposite sides of the outer surfaces of each two square plates. The conveyor belt 2 is sleeved on the outside of the rotating rollers. The rear end face of one of the square plates is installed with a motor B. The output end of the motor B is fixedly connected to the rear end face of one of the rotating rollers through a coupling, and the front end face of the rotating roller and the front and rear ends of the other rotating roller are rotatably connected to the outer surface of the square plates through bearings. The operation of the motor B can drive the rotating roller to rotate, thereby driving the conveyor belt 2 to transmit.

[0031] When the clamping device of the planer is in use, the power is turned on, and the staff puts the wooden board on the conveyor belt 2 through the setting of the lifting mechanism 4 and the infrared distance sensor 11. When the wooden board reaches the bottom of the L-shaped plate 301, the infrared distance sensor 11 measures the distance between the wooden board and the PLC controller will control the motor A401 to work, and the motor A401 drives the threaded rod 402 to rotate, and the threaded block 404 moves up and down on the outer surface of the threaded rod 402, thereby adjusting the height of the clamping device 3. When the infrared distance sensor 11 measures that the distance between the wooden board and the infrared distance sensor 11 is within the preset value range, the PLC controller controls the motor A401 to stop working. The unloading mechanism 5 can remove the inserting plate 7 from the inner side of the slot 12 by unscrewing the bolt 1002, that is, remove the pressing device 3 from one side of the planer frame 1, and then pull the two inserting rods 501 outward at the same time. The other end of the inserting rod 501 leaves the inner side of the inserting hole 504, and the limit on the strip plate 8 is released. The strip plate 8 can be removed from the inner side of the strip groove 9, and the vertical plate 307 and the L-shaped plate 301 can be disassembled, so that the pressure roller 302 can be replaced. The utility model can automatically adjust the height of the pressing device 3 according to the thickness of the wooden board, which is convenient for pressing wooden boards of different thicknesses and convenient for replacing the pressure roller 302, thereby ensuring the pressing effect of the wooden board during subsequent processing.

[0032] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A compacting device for a sand planer, comprising a sand planer frame (1), characterized in that: A conveyor belt (2) is provided above the planer frame (1), a connecting plate (6) is movably provided on one side of the outer surface of the planer frame (1) via a lifting mechanism (4), a slot (12) is provided on the other side of the outer surface of the connecting plate (6), a plug plate (7) is movably installed on the inner side of the slot (12) via a threaded connection assembly (10), a pressing device (3) is installed on the other side of the outer surface of the two plug plates (7), the pressing device (3) comprises an L-shaped plate (301) and a vertical plate (307), an infrared distance measuring sensor (11) is installed in the middle of one side of the lower end surface of the L-shaped plate (301), and the rear end of the L-shaped plate (301) is provided with a plurality of movable members. The end surface is provided with a strip groove (9), the front end surface of the vertical plate (307) is installed with a strip plate (8), the strip plate (8) and the strip groove (9) are movably connected through a detachable mechanism (5), and the vertical plate (307) and the L-shaped plate (301) are provided with a transverse groove (306) below the opposite side of the outer surface, and a plurality of springs A (305) are installed on the top surface of the inner wall of the transverse groove (306), and the lower end surface of the spring A (305) is fixedly connected to the movable plate (304), and three rotating shafts (303) are provided on the opposite side of the outer surface of the two movable plates (304), and the outer surface of the rotating shaft (303) is provided with a pressure roller (302).

2. A compacting device for a sand planer according to claim 1, characterized in that: The lifting mechanism (4) comprises a threaded rod (402) arranged at the front and rear of one side of the outer surface of the planer frame (1) through a vertical slot (403); a threaded block (404) is sleeved on the outer surface of the threaded rod (402); and the outer surface of the threaded block (404) is fixedly connected to the outer surface of the connecting plate (6).

3. A pressing device for a sand planer according to claim 2, characterized in that: A motor A (401) is installed above the vertical slot (403) through a motor cavity. The output end of the motor A (401) is fixedly connected to the upper end surface of the threaded rod (402) via a short shaft, and the lower end surface of the threaded rod (402) is rotatably connected to the inner wall of the vertical slot (403) via a bearing.

4. The pressing device for a sand planer according to claim 1, characterized in that: The threaded connection assembly (10) comprises a bolt (1002), a threaded hole B (1003) is provided on the opposite side of the outer surface of the two inserting plates (7), and a threaded hole A (1001) is provided on the opposite side of the outer surface of the two connecting plates (6), and the bolt (1002) is screwed into the threaded hole A (1001) and the threaded hole B (1003).

5. The pressing device for a sand planer according to claim 1, characterized in that: The detachable mechanism (5) comprises an insertion rod (501), the insertion rod (501) being arranged behind both sides of the outer surface of the L-shaped plate (301) through a through hole (503), the outer surface of the insertion rod (501) being sleeved with a spring B (502), and insertion holes (504) being provided on both sides of the outer surface of the strip plate (8), and the insertion rod (501) being adapted to the insertion holes (504).

6. The pressing device for a sand planer according to claim 3, characterized in that: A PLC controller is provided inside the planer frame (1), and the PLC controller is electrically connected to the motor A (401) and the infrared distance sensor (11). The rotating shaft (303) is plug-connected to the outer surface of the movable plate (304) via a circular groove (308).

7. The pressing device for a sand planer according to claim 1, characterized in that: Square plates are installed at the front and rear of both sides of the outer surface of the conveyor belt (2), and rotating rollers are provided on the opposite sides of the outer surfaces of each two square plates. The conveyor belt (2) is sleeved on the outer sides of the rotating rollers, and a motor B is installed on the rear end face of one of the square plates. The output end of the motor B is fixedly connected to the rear end face of one of the rotating rollers through a coupling, and the front end face of the rotating roller and the front and rear ends of the other rotating roller are rotatably connected to the outer surfaces of the square plates through bearings.