Hydraulic valve burr grinding device
By designing a hydraulic valve burr grinding device, using the combination of positioning device and grinding components, the problem of low burr removal efficiency of multiple holes of hydraulic valves in the prior art is solved, and efficient and simple burr removal operation is achieved.
Patent Information
- Application Number
- CN202422520636.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The existing hydraulic valve burr removal device can only handle one hole alone, and cannot handle multiple holes efficiently, which is cumbersome and has low efficiency.
A hydraulic valve burr grinding device is designed, including a positioning device and a grinding assembly. The positioning device and grinding assembly are driven by the hydraulic cylinder. Multiple grinding heads are arranged on the grinding disc, which can handle the burrs of multiple holes at the same time, and stabilize positioning and protection through the clamp and the protective disc.
It realizes efficient burr removal of multiple holes of hydraulic valves, simple operation, improved efficiency, adapts to hydraulic valves of different sizes, and reduces operating steps.
Smart Images

Figure CN223277698U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of deburring equipment, in particular to a hydraulic valve burr grinding device. Background Art
[0002] Hydraulic valves are prone to burrs during machining, which have a significant impact on the performance and reliability of the hydraulic valve system. Therefore, effective measures must be taken to prevent and remove burrs during machining.
[0003] In the prior art, a hydraulic valve plate deburring device has been disclosed, with the document number CN220481167U. The device includes a main support mechanism and a deburring mechanism. The main support mechanism includes a table and a frame. The table is mounted above the frame, and a positioning member is provided above the table. The deburring mechanism includes a bracket, a cylinder, a motor, a grinding disc, and a grinding head. The bracket is disposed above the table, the cylinder is mounted at the top of the bracket, and the motor is mounted at the end of the cylinder output rod. The cylinder output rod end pushes the motor downward, thereby driving the grinding disc and grinding head downward until the grinding head penetrates the valve plate hole to perform deburring and grinding operations, and the grinding disc and the upper surface of the valve plate are simultaneously deburred at the junction of the grinding disc and the valve plate surface.
[0004] However, in the above scheme, the cam and the grinding head are coaxially arranged. Only when the lower end of the corresponding hole of the valve block is inserted into the outside of the cam, the downward-moving grinding head shell can accurately penetrate into the hole that needs to be polished and deburred. Therefore, only one hole can be deburred at a time. When there are multiple holes on the hydraulic valve and most of the holes have burrs that need to be removed, the corresponding holes of the hydraulic valve need to be inserted into the outside of the cam one by one, which is more troublesome and inefficient. Utility Model Content
[0005] In order to solve the above problems, the utility model provides a hydraulic valve burr grinding device which can remove burrs from multiple holes at the same time.
[0006] To achieve the above-mentioned purpose, the technical solution of the present invention is: a hydraulic valve burr grinding device, comprising a base arranged on an operating platform, a through groove extending along its length direction is provided on the base, a positioning device is provided in the through groove, the hydraulic valve is placed on the positioning device, the positioning device can position the hydraulic valve, a grinding assembly is provided above the positioning device, a through channel is provided at the center of the base, the through channel is connected to the through groove, a hydraulic cylinder is provided in the through channel, the hydraulic cylinder is connected to the fixing device, the hydraulic cylinder can drive the fixing device to move in the vertical direction, the grinding assembly comprises a driving motor and a grinding disk, a plurality of grinding heads are connected to the grinding disk, the driving motor can control the rotation of the grinding disk, when the hydraulic valve moves upward to the hole on the upper surface and contacts the lower end of the grinding head, the grinding disk rotates to drive the grinding head to move, and the burrs at the holes on the upper surface of the hydraulic valve can be ground through the grinding head.
[0007] Furthermore, the grinding disc is provided with a plurality of second through holes, a vertical rod passes through the second through holes, the upper end of the vertical rod is connected to the anti-slip disc, and the lower end of the vertical rod is connected to the grinding head.
[0008] Furthermore, a compression return spring is sleeved on the vertical rod, and two ends of the compression return spring are respectively connected to the grinding disc and the grinding head.
[0009] Furthermore, two groups of first sliding grooves with a "convex"-shaped cross-section are provided on the inner side surface of the through groove. The first sliding grooves are in a vertical state, and the positioning device is connected to the first sliding grooves.
[0010] Furthermore, the positioning device includes a bottom lining plate adapted in the through groove, with protrusions provided on both sides of the bottom lining plate, the protrusions adapted in the first slide groove, the bottom lining plate is connected to the hydraulic cylinder, and the hydraulic cylinder can control the bottom lining plate to slide along the length direction of the first slide groove.
[0011] Furthermore, a second slide groove and a third slide groove are provided on the upper surface of the bottom lining plate. The second slide groove and the third slide groove are parallel to each other and perpendicular to the length direction of the through groove. Two clamps are connected in the second slide groove and the third slide groove, and the clamps can slide along the length direction of the second slide groove.
[0012] Furthermore, a protruding rod is provided on the splint, a threaded section is provided on the protruding rod, and a protective plate is connected to the protruding rod.
[0013] Furthermore, the clamping plate is equipped with a locking assembly, which controls the positioning of the clamping plate relative to the hydraulic valve block.
[0014] Furthermore, the locking assembly includes a threaded through-hole provided on the base, a screw is screwed into the threaded through-hole, the inner end of the screw is connected to the clamping disc, and the outer end of the screw is connected to the operating disc.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: a protruding rod is provided on the splint of the fixing device of the present invention, and a protective disc is screwed on the protruding rod. In the process of screwing the protective disc into close contact with the hydraulic valve, the protective disc has a certain grinding effect on the burrs on the upper surface of the hydraulic valve; a number of grinding heads are provided on the grinding disc, and when the hydraulic valve moves upward to a certain position, the grinding heads on the grinding disc successively grind the burrs in all holes of the hydraulic valve, the operation is relatively simple, and the efficiency is relatively high. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the main structure of the utility model when it is working;
[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the bottom lining plate of the utility model;
[0019] Figure 4 This is a schematic diagram of the side structure of the plywood of the utility model;
[0020] Figure 5 This is a schematic diagram of the main structure of the protective plate of the utility model;
[0021] Figure 6 This is a schematic diagram of the top view of the protective plate of the utility model;
[0022] In the figure, 1-pillar, 2-operating platform, 3-base, 4-through slot, 5-through channel, 6-hydraulic cylinder, 7-first slide, 8-bottom lining plate, 9-protrusion, 10-second slide, 11-third slide, 12-clamping plate, 13-threaded through hole, 14-screw, 15-pressing plate, 16-operating panel, 17-vertical arm, 18-crossbeam, 19-driving motor, 20-grinding disc, 21-vertical rod, 22-anti-slip disc, 23-grinding head, 24-compression return spring, 25-protective disc, 26-third through hole, 27-protruding rod, 28-fourth through hole, 29-hydraulic valve, 30-locking nut, 31-screw, 32-clamping disc, 33-operating panel. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings here can be arranged and designed in various different configurations. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present invention. In the embodiments, the components of the embodiments of the present application generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application for which protection is claimed, but merely represents selected embodiments of the present application.
[0024] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," "front," "back," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended only to facilitate the description of this application and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections; electrical connections; hydraulic connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0026] See Figure 1 and Figure 2As shown, a hydraulic valve burr grinding device includes a pillar 1, the upper end of the pillar 1 is connected to an operating platform 2, the operating platform 2 is provided with a base 3, the base 3 is provided with a through groove 4 extending along its length, a positioning device is provided in the through groove 4, a hydraulic valve 29 is placed on the positioning device, the positioning device can tightly clamp the hydraulic valve 29, a through channel 5 is provided at the center of the base 3, the through channel 5 is coaxially arranged with the through groove and the two are connected, a hydraulic cylinder 6 is provided in the through channel 5, the hydraulic cylinder 6 is connected to the positioning device, the hydraulic cylinder 6 can control the positioning device to perform linear reciprocating motion in the vertical direction, a grinding assembly is also provided on the operating platform 2, the grinding assembly is located above the positioning device, when the positioning device moves upward to contact with the grinding assembly, the grinding assembly grinds the burrs on the hydraulic valve 29.
[0027] Two groups of first chutes 7 with a convex cross-section are provided on the inner side surface of the through groove 4. Several first chutes 7 are in a vertical state. The positioning device includes a bottom lining plate 8 adapted to be in the through groove. Two groups of protrusions 9 are provided on both sides of the bottom lining plate 8. Each group of protrusions 9 is adapted to be in the first chutes 7 on the corresponding side. The bottom lining plate 8 is connected to the hydraulic cylinder 6. The hydraulic cylinder 6 can control the bottom lining plate 8 to slide along the length direction of the first chutes 7.
[0028] See Figure 3 and Figure 4 As shown, a second slide groove 10 and a third slide groove 11 are provided on the upper surface of the bottom lining plate 8. The second slide groove 10 and the third slide groove 11 are parallel to each other, and the length direction of the second slide groove 10 is perpendicular to the length direction of the through groove 4. The cross section of the second slide groove 10 is square, and the cross section of the third slide groove 11 is "convex". The bottom lining plate is connected to two clamping plates 12 through the second slide groove 10 and the third slide groove 11. The two clamping plates 12 are parallel to each other and the length direction of the clamping plates 12 is perpendicular to the length direction of the second slide groove 10 (or the third slide groove 11). The two clamping plates 12 can slide along the length direction of the second slide groove 10 or the third slide groove 11. The area between the two clamping plates 12 is the hydraulic valve placement area. In order to adapt to the size of different valve blocks, that is, the two clamping plates 12 can Hydraulic valves 29 of different sizes are positioned, and a locking assembly is set on the bottom lining plate 8. The locking assembly includes a threaded through hole 13 extending horizontally and connected to the second slide groove 10. The length direction of the threaded through hole 13 is perpendicular to the length direction of the second slide groove 10. A screw 14 is screwed into the threaded through hole 13. The inner end of the screw 14 is connected to a pressure plate 15. The pressure plate 15 is located in the second slide groove 10. The screw 14 is movably connected to the pressure plate 15 (that is, when the screw 14 rotates, the pressure plate 15 does not rotate). The outer end of the screw 14 is connected to an operating disk 16. When the two clamps 12 tightly clamp the hydraulic valve 29, the pressure plate 15 is in close contact with the side of the clamp 12 by tightening the screw 14, thereby locking the clamp 12 in a fixed position.
[0029] In addition, the locking assembly can also be a threaded through hole set at the upper end of the base, and a screw 31 is screwed into the threaded through hole. The inner end of the screw 31 is connected to a clamping plate 32, and the outer end of the screw 31 is connected to an operating disk 33. By tightening the locking bolt 31, the two clamping plates 12 can position the hydraulic valve 29 and clamp it tightly.
[0030] See Figure 1 or Figure 2 As shown, the above-mentioned grinding assembly includes two vertical arms 17 connected to the operating platform 2, the base 3 is located between the two vertical arms 17, the upper ends of the two vertical arms 17 are connected to a cross beam 18, a drive motor 19 is fixed on the cross beam 18, and a first through hole is provided at the center of the cross beam 18, the output shaft of the drive motor 19 passes through this first through hole and is connected to a grinding disc 20, a plurality of second through holes are provided on the grinding disc 20, each of the second through holes is passed through a vertical rod 21, the upper end of the vertical rod 21 is connected to an anti-slip disc 22, the lower end of the vertical rod 21 is connected to a grinding head 23, and the free end of the grinding head 23 is arc-shaped; a compression return spring 24 is also provided on the vertical rod 21, and the two ends of the compression return spring 24 are respectively connected to the fixed disc and the grinding head 23, The number of heads 23 is more than the number of holes on the surface of the hydraulic valve 29 to be polished. The speed of the driving motor 19 is not high. When the driving motor 19 is working, the grinding head 23 rotates with the turntable. When the hydraulic valve 29 rises to the maximum height, the lower ends of some grinding heads 23 can contact the holes on the upper surface of the hydraulic valve 29, and the other parts of the grinding heads 23 are located in the gap between two adjacent holes. At this time, the grinding head 23 in the gap between the two adjacent holes moves upward, and the compression return spring 24 undergoes a certain deformation. As the turntable continues to rotate, the compression return spring 24 mounted on the vertical rod 21 has a certain deformation. The lower end of the grinding head 23 with a deformation amount can contact the holes that have not been polished. After a period of time, the grinding head 23 will complete the grinding of all burrs on the holes of the hydraulic valve 29.
[0031] See Figure 5 and Figure 6 As shown, in addition, a protective plate 25 is detachably connected to the above-mentioned splint 12, and a plurality of third through holes 26 are provided on the protective plate 25. The diameter of the upper end of the third through hole 26 is larger than the diameter of the lower end thereof, and there is a spherical transition between the upper end and the lower end of the third through hole 26. The size and position of the third through hole 26 correspond to the size and position of the holes on the surface to be polished of the hydraulic valve. Two protruding rods 27 are provided on each splint 12, and the polishing disc 20 is located between the two protruding rods 27. The protruding rod 27 is provided with a threaded section, and four fourth through holes 28 are provided on the protective plate 25. The position of the fourth through hole 28 corresponds to the position of the protruding rod 27. By putting the protective plate 25 on the protruding rod 27 and screwing the locking nut 30 on the protruding rod 27, the protective plate has a certain protective effect on the hydraulic valve.
[0032] See Figure 1 and Figure 2 As shown, when using the above-mentioned hydraulic valve burr grinding device, first move the hydraulic valve to the bottom lining plate 8 and use the two clamps 12 to stably clamp the hydraulic valve, then assemble the protective plate 25 to the protruding rod on the clamp 12, and then start the hydraulic cylinder 6, the hydraulic valve moves in phase, and when the hydraulic valve moves upward until the protective plate 25 contacts the grinding head 23, the hydraulic cylinder 6 moves the hydraulic valve upward a short distance and then stops working, and then starts the drive motor 19, and the grinding head 23 has a certain grinding effect on the holes on the hydraulic valve; when it is necessary to grind other surfaces of the hydraulic valve, remove the protective plate 25, turn the hydraulic valve over, and reposition the hydraulic valve, and then assemble a protective layer that is compatible with the surface to be grinded on the protruding rod, and repeat the above operations.
[0033] The above is only a specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with this technical field can easily think of changes or replacements within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A hydraulic valve burr grinding device, comprising a base disposed on an operating platform, the base being provided with a through slot extending along its length, a positioning device being provided in the through slot, a hydraulic valve being placed on the positioning device, the positioning device being capable of positioning the hydraulic valve, a grinding assembly being provided above the positioning device, and characterized in that: A through hole is provided at the center of the base, the through hole is connected to the through slot, a hydraulic cylinder is provided in the through hole, the hydraulic cylinder is connected to the fixing device, and the hydraulic cylinder can drive the fixing device to move in the vertical direction; The grinding assembly includes a drive motor and a grinding disc, and a plurality of grinding heads are connected to the grinding disc. The drive motor can control the rotation of the grinding disc; When the hydraulic valve moves upward and contacts the hole on the upper surface with the lower end of the grinding head, the grinding disc rotates to drive the grinding head to move, and the grinding head can grind the burrs at the hole on the upper surface of the hydraulic valve.
2. A hydraulic valve burr grinding device according to claim 1, characterized in that: The grinding disc is provided with a plurality of second through holes, a vertical rod passes through the second through holes, the upper end of the vertical rod is connected to the anti-slip disc, and the lower end of the vertical rod is connected to the grinding head.
3. A hydraulic valve burr grinding device according to claim 2, characterized in that: A compression return spring is sleeved on the vertical rod, and two ends of the compression return spring are respectively connected to the grinding disc and the grinding head.
4. The hydraulic valve burr grinding device according to claim 1, characterized in that: Two sets of first chute grooves with "convex" shaped cross sections are provided on the inner side surface of the through groove. The first chute grooves are in a vertical state, and the positioning device is connected to the first chute grooves.
5. The hydraulic valve burr grinding device according to claim 4, characterized in that: The positioning device includes a bottom lining plate adapted in the through groove, with protrusions provided on both sides of the bottom lining plate, the protrusions adapted in the first slide groove, the bottom lining plate is connected to the hydraulic cylinder, and the hydraulic cylinder can control the bottom lining plate to slide along the length direction of the first slide groove.
6. The hydraulic valve burr grinding device according to claim 5, characterized in that: The upper surface of the bottom lining plate is provided with a second slide groove and a third slide groove, the second slide groove and the third slide groove are parallel to each other and perpendicular to the length direction of the through groove, and two clamping plates are connected in the second slide groove and the third slide groove, and the clamping plates can slide along the length direction of the second slide groove.
7. The hydraulic valve burr grinding device according to claim 6, characterized in that: The clamping plate is provided with a protruding rod, the protruding rod is provided with a threaded section, and the protruding rod is connected with a protective plate.
8. A hydraulic valve burr grinding device according to claim 6 or 7, characterized in that: The clamping plate is matched with a locking assembly, and the locking assembly controls the positioning of the clamping plate relative to the hydraulic valve block.
9. The hydraulic valve burr grinding device according to claim 8, characterized in that: The locking assembly includes a threaded through hole arranged on the base, a screw is screwed into the threaded through hole, the inner end of the screw is connected to the clamping disk, and the outer end of the screw is connected to the operating disk.
Citation Information
Patent Citations
Hydraulic valve plate deburring device
CN220481167U