Ultrahigh-pressure water cutting machine
By designing a filter device in an ultra-high pressure water cutting machine, using the motor drive shaft to stir the water flow to separate metal particles, the problem of low manual screening efficiency is solved, and automated metal particles separation is achieved, reducing costs.
Patent Information
- Application Number
- CN202421827986.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-07-31
AI Technical Summary
When using ultra-high pressure water cutting machines to cut glass with larger thickness and hardness, the efficiency of manually screening metal particles is low, resulting in increased costs.
An ultra-high pressure water cutting machine is designed, including a filter device. Through the combination of the filter tank and the outlet tank, the motor drives the push plate to stir the water flow, separate the metal particles and the water flow, and the metal particles remain in the filter tank, and the water flow enters the outlet tank and recycles it. After the cutting is completed, the metal particles are automatically removed.
It improves the efficiency of the water cutting machine, reduces labor costs, realizes automated separation of metal particles, and reduces manual intervention.
Smart Images
Figure CN223277778U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water cutting machines, in particular to an ultra-high pressure water cutting machine. Background Art
[0002] Optical glass is a special glass material widely used in the optical field. It has excellent optical properties and characteristics. When producing optical glass-related products, ultra-high pressure water jet cutting machines have become the preferred equipment in the field of optical glass cutting due to their many advantages over other traditional cutting processes.
[0003] When using an ultra-high pressure water jet cutting machine to cut thick and hard glass, metal particles are usually added to the nozzle to mix the metal particles into the high-pressure water flow to improve the efficiency of glass cutting. However, when recycling the water flow used for cutting, the metal particles in the water flow need to be manually screened out to avoid causing significant wear and tear on the water circulation equipment. However, the manual screening method is inefficient and requires a lot of human resources, resulting in increased costs when using the water jet cutting machine. Utility Model Content
[0004] The utility model aims to solve the problem that manual screening is inefficient and requires a lot of human resources, which leads to increased costs when using a water cutting machine, and proposes an ultra-high pressure water cutting machine.
[0005] In order to achieve the above-mentioned object, the utility model adopts the following technical scheme: an ultra-high pressure water cutting machine, comprising a body, a cutting head is slidably provided on the top end of the body, a material discharge trough is provided on the top end of the body, a plurality of rectangular holes are provided at the bottom end of the material discharge trough, a water tank is provided on one side of the body, a filtering device is provided inside the material discharge trough, the filtering device comprises a trough box, a filter pool and a water outlet pool are provided inside the trough box, a plurality of filter holes are provided at the bottom end of the inner wall of the filter pool, a water outlet hole is provided on one side of the water outlet pool, a placement trough is provided inside the body, the trough box is installed inside the placement trough with the aid of an auxiliary device, a telescopic hose is provided inside the body, the two ends of the telescopic hose are respectively connected to the inner wall of the water outlet hole and one side of the water tank, a motor is provided inside the trough box, an output end of the motor is fixedly connected to a shaft, the outer surface of the shaft rotates on the inner wall of the trough box, a plurality of push plates are fixedly connected to the outer surface of the shaft, the push plates are located inside the filter pool, a slide groove is provided on one side of the inner wall of the trough box, and a sliding plate is slidably connected to the inner wall of the slide groove.
[0006] The effect achieved by the above components is: by setting up a trough box, when using a water cutting machine to cut glass, the trough box can be installed inside the placement trough with the help of an auxiliary device. The water containing metal particles generated during the cutting process will enter the filter pool inside the trough box through the rectangular hole at the bottom of the discharge trough. The motor inside the operating trough box drives the shaft to rotate, and the push plate on the outer surface of the shaft stirs the water inside the filter pool, causing the water to shake inside the filter pool, enter the inside of the water outlet pool through the filter hole at the bottom of the filter pool, and then enter the inside of the water tank through the telescopic hose at the water outlet hole for easy recycling. The metal particles will remain inside the filter pool. After the water cutting machine is used, the trough box is taken out through the auxiliary device, and the sliding plate is pushed to move on the inner wall of the slide to open one side of the filter pool and take out the metal particles inside the filter pool.
[0007] Preferably, a plurality of convex strips are fixedly connected to one side of the sliding plate, and the convex strips are linearly distributed on one side of the sliding plate.
[0008] The effect achieved by the above components is that pushing the sliding plate at the convex strip on one side of the sliding plate can more conveniently control the movement of the sliding plate to open or close one side of the slot box.
[0009] Preferably, two sealing strips are fixedly connected to one side of the inner wall of the filter tank, and the two sealing strips are respectively located at the top and bottom ends of the chute on one side of the filter tank, and the sealing strips are made of rubber material.
[0010] The effect achieved by the above components is: by providing a rubber sealing strip, the connection between the sliding plate and the inner wall of the chute can be further sealed, thereby improving the sealing effect when the sliding plate closes one side of the filter tank.
[0011] Preferably, a positioning block is fixedly connected to the outer surface of the shaft, and the bottom end of the positioning block rotates at the bottom end of the inner wall of the filter tank.
[0012] The effect achieved by the above components is: when the shaft is driven to rotate by the motor, the bottom end of the positioning block will rotate at the bottom end of the inner wall of the filter tank, further limiting the angle between the shaft and the trough box, increasing the stability of the shaft during rotation, and avoiding shaking of the shaft as much as possible during rotation.
[0013] Preferably, the top end of the shaft is fixedly connected to a guide plate, the outer surface of the guide plate is conical, and the top end diameter of the guide plate is smaller than the bottom end diameter.
[0014] The effect achieved by the above components is: by setting a guide plate, the water entering the filter tank can be guided so that the water and metal particles flow as far away as possible from the contact point between the shaft and the inner wall of the filter tank, and metal particles can be avoided as much as possible from vertically entering the contact point between the shaft and the inner wall of the filter tank, causing the shaft to get stuck and unable to rotate normally.
[0015] Preferably, the auxiliary device includes two sliding rods, one side of the two sliding rods is fixedly connected to the two sides of the trough box respectively, rectangular grooves are opened on both sides of the inner wall of the placement groove, the outer surface of the sliding rod slides on the inner wall of the rectangular groove, and one end of the two sliding rods is fixedly connected to a pull rod.
[0016] The effect achieved by the above components is: the trough box is placed on the outside of the inner wall of the placement trough, so that the two sliding rods are located inside the rectangular trough. Pushing the pull rod can control the sliding rod to slide on the inner wall of the rectangular trough to push the trough box to the bottom of the discharge trough. When the cutting machine is not in use, the pull rod can be pulled to control the trough box to slide outward on the inner wall of the placement trough, and then the metal particles inside the trough box can be taken out.
[0017] Preferably, a groove is provided on the outer surface of the pull rod, and the top and bottom edges of the inner wall of the groove are arc-shaped.
[0018] The effect achieved by the above components is that by holding the inner wall of the groove, it is possible to more conveniently pull or push the pull rod to control the sliding rod and the groove box to move and adjust the position of the groove box.
[0019] Preferably, both ends of the pull rod are fixedly connected with magnetic blocks.
[0020] The effect achieved by the above components is: when the pull rod is pushed to control the sliding rod and the movement of the trough box so that the trough box is located below the discharge trough, the magnetic blocks at both ends of the pull rod will be magnetically attracted to the outer surface of the machine body, fixing the position of the trough box inside the machine body.
[0021] Compared with the prior art, the advantages and positive effects of the present invention are:
[0022] In the utility model, a filtering device is provided to separate the water and the metal particles in the water by allowing water containing metal particles to enter the interior of the filter pool. When the cutting machine is not in use, the position of the sliding plate on one side of the trough box is adjusted to take out the metal particles inside the filter pool. There is no need to manually screen out the metal particles, which improves the efficiency of using the filtering device and reduces the cost of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0024] Figure 2 It is a partial cross-sectional three-dimensional structural diagram of the body of the utility model;
[0025] Figure 3 It is a schematic diagram of the three-dimensional structure of the body of the utility model;
[0026] Figure 4 This is a schematic diagram of the three-dimensional structure of the trough box of the utility model;
[0027] Figure 5 It is a partial cross-sectional three-dimensional structural diagram of the trough box of the utility model.
[0028] Legend: 1. Machine body; 2. Filter device; 3. Auxiliary device; 4. Cutting head; 5. Discharge trough; 6. Water tank; 21. Placement trough; 22. Trough box; 23. Filter pool; 24. Water outlet pool; 25. Water outlet hole; 26. Telescopic hose; 27. Motor; 28. Shaft; 29. Push plate; 210. Slide groove; 211. Sliding plate; 212. Raised strip; 213. Sealing strip; 214. Positioning block; 215. Guide plate; 31. Rectangular groove; 32. Sliding rod; 33. Pull rod; 34. Groove; 35. Magnetic block. DETAILED DESCRIPTION
[0029] Example 1, as Figure 1-5As shown, an ultra-high pressure water cutting machine includes a body 1, a cutting head 4 is slidably provided on the top of the body 1, a material discharge trough 5 is provided on the top of the body 1, a plurality of rectangular holes are provided at the bottom of the material discharge trough 5, a water tank 6 is provided on one side of the body 1, a filter device 2 is provided inside the material discharge trough 5, and the filter device 2 includes a trough box 22, a filter pool 23 and a water outlet pool 24 are provided inside the trough box 22, a plurality of filter holes are provided at the bottom of the inner wall of the filter pool 23, and a water outlet hole 25 is provided on one side of the water outlet pool 24. A placement trough 21 is provided inside the body 1, and the trough box 22 is installed inside the placement trough 21 with the help of an auxiliary device 3. The interior of the machine body 1 is provided with a telescopic hose 26, and the two ends of the telescopic hose 26 are respectively connected to the inner wall of the water outlet 25 and one side of the water tank 6. The interior of the trough box 22 is provided with a motor 27, and the output end of the motor 27 is fixedly connected with a shaft 28. The outer surface of the shaft 28 rotates on the inner wall of the trough box 22. The outer surface of the shaft 28 is fixedly connected with a plurality of push plates 29. The push plates 29 are located inside the filter tank 23. A slide groove 210 is provided on one side of the inner wall of the trough box 22. The inner wall of the slide groove 210 is slidably connected with a sliding plate 211. By setting the trough box 22, when using a water cutting machine to cut glass, The auxiliary device 3 installs the trough box 22 inside the placement trough 21. The water with metal particles generated during the cutting process will enter the filter pool 23 inside the trough box 22 through the rectangular hole at the bottom of the discharge trough 5. The motor 27 inside the operating trough box 22 drives the shaft 28 to rotate, and the push plate 29 on the outer surface of the shaft 28 stirs the water inside the filter pool 23, so that the water shakes inside the filter pool 23, enters the inside of the water outlet pool 24 through the filter hole at the bottom of the filter pool 23, and then enters the inside of the water tank 6 through the telescopic hose 26 at the water outlet hole 25 for easy recycling. The metal particles will remain in the filter pool 23. After the water cutting machine is used, the trough box 22 is taken out through the auxiliary device 3, and the sliding plate 211 is pushed to move on the inner wall of the slide 210 to open one side of the filter pool 23, and the metal particles inside the filter pool 23 are taken out. By setting the filtering device 2, the water with metal particles is allowed to enter the interior of the filter pool 23 to separate the water and the metal particles in the water. When the cutting machine is not in use, the position of the sliding plate 211 on one side of the trough box 22 is adjusted to take out the metal particles inside the filter pool 23. There is no need to manually screen out the metal particles, which improves the efficiency of using the filtering device 2 and reduces the cost of use.
[0030] Reference Figure 2-5As shown, in this embodiment: one side of the sliding plate 211 is fixedly connected with a plurality of convex strips 212, and the convex strips 212 are linearly distributed on one side of the sliding plate 211. Pushing the sliding plate 211 at the convex strips 212 on one side of the sliding plate 211 can more conveniently control the movement of the sliding plate 211 to open or close one side of the trough box 22, and two sealing strips 213 are fixedly connected to one side of the inner wall of the filter tank 23. The two sealing strips 213 are respectively located at the top and bottom ends of the slide groove 210 on one side of the filter tank 23. The sealing strip 213 is made of rubber material. By setting the rubber sealing strip 213, the connection between the sliding plate 211 and the inner wall of the slide groove 210 can be further sealed, thereby improving the sealing effect when the sliding plate 211 closes one side of the filter tank 23.
[0031] Reference Figure 2-5 As shown, in this embodiment: the outer surface of the shaft 28 is fixedly connected with a positioning block 214, and the bottom end of the positioning block 214 rotates at the bottom end of the inner wall of the filter tank 23. When the shaft 28 is driven to rotate by the motor 27, the bottom end of the positioning block 214 will rotate at the bottom end of the inner wall of the filter tank 23, further limiting the angle between the shaft 28 and the tank box 22, increasing the stability of the shaft 28 during rotation, and avoiding shaking of the shaft 28 during rotation as much as possible.
[0032] Reference Figure 2-5 As shown, in this embodiment: the auxiliary device 3 includes two sliding rods 32, one side of the two sliding rods 32 is fixedly connected to the two sides of the trough box 22, and rectangular grooves 31 are provided on both sides of the inner wall of the placement groove 21. The outer surface of the sliding rod 32 slides on the inner wall of the rectangular groove 31, and one end of the two sliding rods 32 is fixedly connected to a pull rod 33. The trough box 22 is placed on the outside of the inner wall of the placement groove 21 so that the two sliding rods 32 are located inside the rectangular groove 31. Pushing the pull rod 33 can control the sliding rod 32 to slide on the inner wall of the rectangular groove 31 to push the trough box 22 to the bottom of the discharge trough 5. When the cutting machine is not in use, the pull rod 33 can be pulled to control the trough box 22 to slide outward on the inner wall of the placement groove 21, and then the metal particles inside the trough box 22 can be taken out.
[0033] Reference Figure 2-5As shown, in this embodiment: a groove 34 is provided on the outer surface of the pull rod 33, and the top and bottom edges of the inner wall of the groove 34 are arc-shaped. Holding the inner wall of the groove 34 can more conveniently pull or push the pull rod 33 to control the movement of the sliding rod 32 and the trough box 22 to adjust the position of the trough box 22. The two ends of the pull rod 33 are fixedly connected with magnetic blocks 35. When the pull rod 33 is pushed to control the movement of the sliding rod 32 and the trough box 22 so that the trough box 22 is located below the discharge trough 5, the magnetic blocks 35 at both ends of the pull rod 33 will be magnetically attracted to the outer surface of the body 1, thereby fixing the position of the trough box 22 inside the body 1.
[0034] Working principle: When using an ultra-high water pressure cutting machine to cut glass products, first connect one end of the telescopic hose 26 to the water outlet 25 on the inner wall of the water outlet pool 24, first push the pull rod 33 to control the sliding rod 32 to slide on the inner wall of the rectangular groove 31 so that the trough box 22 is located below the discharge trough 5, and make the magnetic blocks 35 at both ends of the pull rod 33 contact the outer surface of the machine body 1 to magnetically attract and fix the position of the trough box 22, place the glass products inside the discharge trough 5, add enough water to the inside of the water tank 6, operate the pump inside the water tank 6 through the control box on one side of the machine body 1 to transport the water inside the water tank 6 to the cutting head 4, and spray water through the high-pressure pump on the cutting head 4. At the same time, metal particles are sent into the water through the particle feeding device on the side of the cutting head 4, and the cutting head 4 is controlled to move by the driving device at the top of the machine body 1 to cut the glass products. The water containing metal particles generated during the cutting process will enter the filter pool 23 inside the trough box 22 through the rectangular hole at the bottom of the discharge trough 5. The motor 27 inside the operating trough box 22 drives the shaft 28 to rotate, and the push plate 29 on the outer surface of the shaft 28 stirs the water inside the filter pool 23, causing the water to shake inside the filter pool 23 and enter the inside of the water outlet pool 24 through the filter hole at the bottom of the filter pool 23. Then, it enters the inside of the water tank 6 through the telescopic hose 26 at the water outlet hole 25 for easy recycling. The metal particles will remain in the inside of the filter pool 23. After the water cutting machine is used, pull the pull rod 33 to control the sliding rod 32 to slide outward on the inner wall of the rectangular groove 31 to take out the trough box 22, push the sliding plate 211 to move on the inner wall of the slide 210 to open one side of the filter pool 23, and take out the metal particles inside the filter pool 23.
Claims
1. An ultra-high pressure water jet cutting machine, comprising a machine body (1), characterized in that: The top of the machine body (1) is provided with a cutting head (4) for sliding movement. The top of the machine body (1) is provided with a discharge trough (5). The bottom of the discharge trough (5) is provided with a plurality of rectangular holes. A water tank (6) is provided on one side of the machine body (1). A filter device (2) is provided inside the discharge trough (5). The filter device (2) comprises a trough box (22). A filter pool (23) and a water outlet pool (24) are provided inside the trough box (22). The bottom of the inner wall of the filter pool (23) is provided with a plurality of filter holes. A water outlet hole (25) is provided on one side of the water outlet pool (24). A placement trough (21) is provided inside the machine body (1). The trough box (22) is installed on the trough with the aid of an auxiliary device (3). The inside of the placement tank (21) is provided with a telescopic hose (26) inside the machine body (1), and the two ends of the telescopic hose (26) are respectively connected to the inner wall of the water outlet (25) and one side of the water tank (6), and the inside of the tank box (22) is provided with a motor (27), and the output end of the motor (27) is fixedly connected to a shaft (28), and the outer surface of the shaft (28) rotates on the inner wall of the tank box (22), and the outer surface of the shaft (28) is fixedly connected to a plurality of push plates (29), and the push plates (29) are located inside the filter tank (23). A slide groove (210) is provided on one side of the inner wall of the tank box (22), and the inner wall of the slide groove (210) is slidably connected to a sliding plate (211).
2. The ultra-high pressure water jet cutting machine according to claim 1, characterized in that: A plurality of convex strips (212) are fixedly connected to one side of the sliding plate (211), and the convex strips (212) are linearly distributed on one side of the sliding plate (211).
3. The ultra-high pressure water jet cutting machine according to claim 2, characterized in that: Two sealing strips (213) are fixedly connected to one side of the inner wall of the filter tank (23). The two sealing strips (213) are respectively located at the top and bottom ends of the chute (210) on one side of the filter tank (23). The sealing strips (213) are made of rubber material.
4. The ultra-high pressure water jet cutting machine according to claim 3, characterized in that: A positioning block (214) is fixedly connected to the outer surface of the shaft (28), and the bottom end of the positioning block (214) rotates at the bottom end of the inner wall of the filter tank (23).
5. The ultra-high pressure water jet cutting machine according to claim 4, characterized in that: The top end of the shaft (28) is fixedly connected to a guide plate (215), the outer surface of the guide plate (215) is conical, and the top end diameter of the guide plate (215) is smaller than the bottom end diameter.
6. The ultra-high pressure water jet cutting machine according to claim 5, characterized in that: The auxiliary device (3) includes two sliding rods (32), one side of the two sliding rods (32) is fixedly connected to the two sides of the slot box (22), and rectangular slots (31) are provided on both sides of the inner wall of the placement slot (21). The outer surface of the sliding rod (32) slides on the inner wall of the rectangular slot (31), and one end of the two sliding rods (32) is fixedly connected to a pull rod (33).
7. The ultra-high pressure water jet cutting machine according to claim 6, characterized in that: The outer surface of the pull rod (33) is provided with a groove (34), and the top and bottom edges of the inner wall of the groove (34) are arc-shaped.
8. The ultra-high pressure water jet cutting machine according to claim 7, characterized in that: Both ends of the pull rod (33) are fixedly connected with magnetic blocks (35).