Automatic disassembling tool for circular mould
By designing the ring mold autonomous disassembly tool and using the combined structure of the suspension frame and the telescopic cylinder, the problem of difficult disassembly between the ring mold and the press roller shaft is solved, and an efficient and safe ring mold disassembly process is achieved.
Patent Information
- Application Number
- CN202422204405.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-09-09
AI Technical Summary
In the prior art, the interference fit between the ring mold and the press roller shaft makes it difficult to disassemble by manual strike, and the difficulty of disassembly increases as the use time is extended.
A ring mold automatic disassembly tool is designed, including a suspension frame and a telescopic cylinder. The telescopic cylinder is installed using a suspension frame, and stamping blocks are installed at the end of the piston rod of the telescopic cylinder. Through the circular through hole and limit groove structure, the ring mold is automatically disassembled.
It realizes efficient disassembly of ring molds, reduces manpower consumption, avoids equipment damage, and improves disassembly efficiency and safety.
Smart Images

Figure CN223277891U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of disassembling rollers of feed pellet mills, in particular to a self-disassembling tool for a ring die. Background Art
[0002] Feed pellet mill is a processing equipment that uses rollers to crush raw materials and press them into granular feed. The ring die on the outside of the roller needs to be replaced due to wear after each period of operation. However, the ring die and the roller shaft adopt an interference fit. After a period of operation, the ring die and the roller shaft fit more tightly. It is difficult to disassemble and separate the ring die and the roller shaft by manual knocking. Utility Model Content
[0003] The purpose of the utility model is to overcome the above problems existing in the prior art and provide a ring die autonomous disassembly tool.
[0004] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:
[0005] A ring die autonomous disassembly tool comprises two bilaterally symmetrical columns, an upper crossbeam and a lower crossbeam welded between the two columns, the upper crossbeam and the lower crossbeam being parallel to each other, a suspension bracket being suspended on the upper crossbeam, a telescopic cylinder being mounted on the bottom end of the telescopic cylinder, a cylindrical stamping block being mounted on the end of the piston rod of the telescopic cylinder, a pad being placed on the lower crossbeam, and a circular through hole being provided in the center of the pad that passes through the upper and lower parts.
[0006] Wherein, two vertical reinforcing ribs symmetrical in front and back are welded to the middle part of the upper cross beam.
[0007] In which, the suspension bracket includes a rectangular mounting plate, a vertical plate perpendicular to the mounting plate is welded to the top of the mounting plate, two left-right symmetrical hanging plates are welded to one side of the vertical plate, the mounting plate is parallel to the two hanging plates respectively, and a first clamping groove is formed between the mounting plate and the hanging plate to clamp the wing plate of the upper crossbeam, and a second clamping groove is formed between the two hanging plates to clamp the reinforcing rib plate; the telescopic cylinder is mounted on the bottom end of the mounting plate with bolts.
[0008] Among them, a reinforcement column is welded to the center of the bottom end of the lower cross beam, and the reinforcement column is parallel to the two columns. The bottom end of the reinforcement column is flush with the bottom ends of the two columns, and a base plate is welded to the bottom end of the reinforcement column and the bottom end of the column respectively.
[0009] Among them, the cross sections of the upright columns, reinforcing columns, upper cross beams and lower cross beams are all in the shape of an “I”.
[0010] Among them, two upwardly protruding limiting ridges are provided on the top of the pad, and the two limiting ridges are arranged symmetrically about the circular through hole. An arc-shaped limiting groove is provided on the side of the limiting ridge close to the circular through hole.
[0011] Wherein, a U-shaped handle is welded to each of the two ends of the cushion block.
[0012] Among them, two front-to-back symmetrical positioning blocks are welded in the middle of the top of the lower crossbeam, and two front-to-back symmetrical positioning grooves are opened in the middle of the bottom of the pad block, and the positioning blocks are plugged in and out of the positioning grooves.
[0013] The beneficial effects of the utility model are as follows: the telescopic cylinder is suspended and installed on the upper crossbeam by using a suspension bracket, a punching block is installed at the end of the piston rod of the telescopic cylinder, a pad with a circular through hole is placed on the lower crossbeam, the ring die of the pressure roller to be disassembled is placed on the pad, and the pressure roller shaft of the pressure roller is aligned with the circular through hole, and the telescopic cylinder is started to extend the piston rod of the telescopic cylinder so that the punching block punches the pressure roller shaft of the pressure roller downward, thereby pushing the pressure roller shaft downward out of the ring die, and realizing the disassembly of the ring die; and the telescopic cylinder is installed by using the suspension bracket, so that it is convenient to remove the telescopic cylinder from the upper crossbeam when not in use, thereby preventing the telescopic cylinder from being damaged due to long-term inversion. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0015] Figure 1 This is a schematic diagram of the structure of the ring die self-disassembly tool of the utility model;
[0016] Figure 2 This is a structural diagram of the combination of the central column, reinforcement column, upper crossbeam, lower crossbeam and bottom plate of the utility model;
[0017] Figure 3 It is a structural diagram of the suspension frame in the utility model;
[0018] Figure 4 It is a structural diagram of the cushion block in the utility model;
[0019] Explanation of the numbers in the figure: column 1, upper crossbeam 2, reinforcing rib 21, lower crossbeam 3, positioning block 31, suspension bracket 4, mounting plate 41, vertical plate 42, hanging plate 43, first clamping groove 44, second clamping groove 45, telescopic cylinder 5, stamping block 6, pad 7, circular through hole 71, limiting ridge 72, limiting groove 73, U-shaped handle 74, positioning groove 75, reinforcing column 8, bottom plate 9. DETAILED DESCRIPTION
[0020] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0021] like Figures 1 to 4 As shown, a ring die self-disassembly tool comprises two left-right symmetrical columns 1, an upper crossbeam 2 and a lower crossbeam 3 are welded between the two columns 1, and the upper crossbeam 2 and the lower crossbeam 3 are parallel to each other.
[0022] A suspension bracket 4 is suspended on the upper crossbeam 2, and the suspension bracket 4 includes a rectangular mounting plate 41. A vertical plate 42 perpendicular to the mounting plate is welded to the top of the mounting plate 41, and two left-right symmetrical hanging plates 43 are welded to one side of the vertical plate 42. The mounting plate 41 is parallel to the two hanging plates 43 respectively, and a first clamping groove 44 is formed between the mounting plate 41 and the hanging plate 43 to clamp the wing plate of the upper crossbeam 2. The first clamping groove 44 is used to clamp the wing plate of the upper crossbeam 2, so that the suspension bracket 4 is hung on the upper crossbeam.
[0023] Two vertical reinforcing ribs 21 symmetrically arranged front to back are welded to the middle of the upper cross beam 2 , and the reinforcing ribs 21 increase the strength of the middle of the upper cross beam 2 .
[0024] A second clamping groove 45 clamped on the reinforcing rib 21 is formed between the two hanging plates 43. The second clamping groove 45 cooperates with the reinforcing rib to facilitate the hanging frame to quickly find a hanging position.
[0025] A telescopic cylinder 5 is installed at the bottom end of the suspension bracket 4. Specifically, the telescopic cylinder 5 is installed at the bottom end of the mounting plate 41 with bolts.
[0026] A cylindrical punching block 6 is installed at the end of the piston rod of the telescopic cylinder 5.
[0027] A pad 7 is placed on the lower crossbeam 3. A circular through hole 71 is provided in the center of the pad 7. The diameter of the circular through hole is larger than the outer diameter of the pressure roller shaft and smaller than the outer diameter of the ring die.
[0028] The central axis of the punching block and the central axis of the circular through hole are located on the same vertical line.
[0029] Two upwardly protruding limiting ridges 72 are provided on the top of the pad 7. The two limiting ridges 72 are arranged symmetrically about the circular through hole 71. An arc-shaped limiting groove 73 is provided on one side of the limiting ridge 72 close to the circular through hole 71.
[0030] A U-shaped handle 74 is welded to each end of the cushion block 7 .
[0031] Two front-to-back symmetrical positioning blocks 31 are welded in the middle of the top of the lower crossbeam 3, and two front-to-back symmetrical positioning grooves 75 are opened in the middle of the bottom of the pad 7. The positioning blocks 31 and the positioning grooves 75 are plugged in and out to facilitate the pad to quickly find a placement position.
[0032] A reinforcement column 8 is welded to the center of the bottom end of the lower cross beam 3. The reinforcement column 8 is parallel to the two columns 1. The bottom end of the reinforcement column 8 is flush with the bottom ends of the two columns 1. A bottom plate 9 is welded to the bottom end of the reinforcement column 8 and the bottom end of the column 1 respectively.
[0033] The cross sections of the upright column 1, the reinforcing column 8, the upper cross beam 2 and the lower cross beam 3 are all in the shape of an I-character.
[0034] The telescopic cylinder is suspended and installed on the upper crossbeam by a suspension bracket, a punching block is installed at the end of the piston rod of the telescopic cylinder, and a pad with a circular through hole is placed on the lower crossbeam. The ring die of the pressure roller to be disassembled is placed on the pad, and the pressure roller shaft of the pressure roller is aligned with the circular through hole. The telescopic cylinder is started to extend the piston rod of the telescopic cylinder to allow the punching block to punch the pressure roller shaft of the pressure roller downward, thereby pushing the pressure roller shaft downward from the ring die to achieve disassembly of the ring die. In addition, the telescopic cylinder is installed by using the suspension bracket, which makes it convenient to remove the telescopic cylinder from the upper crossbeam when not in use, thereby preventing the telescopic cylinder from being damaged due to long-term inversion.
[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A ring die autonomous disassembly tool, characterized by: The lifting post is a key component of the present invention and is a key component of the present invention. The lifting post is a key component of the present invention and is a key component of the present invention.
2. The ring die self-disassembly tool according to claim 1, characterized in that: Two front-to-back symmetrical vertical reinforcing ribs are welded to the middle of the upper cross beam.
3. The ring die self-disassembly tool according to claim 2, characterized in that: A second clamping groove clamped on the reinforcing rib is formed between the two hanging plates; and the telescopic cylinder is mounted on the bottom end of the mounting plate with bolts.
4. The ring die self-disassembly tool according to claim 1, characterized in that: A reinforcement column is welded to the center of the bottom end of the lower cross beam. The reinforcement column is parallel to the two columns. The bottom end of the reinforcement column is flush with the bottom ends of the two columns. A bottom plate is welded to the bottom end of the reinforcement column and the bottom end of the column respectively.
5. The ring die self-disassembly tool according to claim 4, characterized in that: The cross sections of the upright columns, reinforcing columns, upper cross beams and lower cross beams are all in the shape of an "I".
6. The ring die self-disassembly tool according to claim 1, characterized in that: The two limiting convex strips are arranged symmetrically with respect to the circular through hole.
7. The ring die autonomous disassembly tool according to claim 1, characterized in that: A U-shaped handle is welded to each of the two ends of the cushion block.
8. The ring die autonomous disassembly tool according to claim 1, characterized in that: Two front-to-back symmetrical positioning blocks are welded in the middle of the top of the lower crossbeam, and two front-to-back symmetrical positioning grooves are opened in the middle of the bottom of the cushion block. The positioning blocks are plugged in and out of the positioning grooves.