Mixing and stirring container for epoxy resin matrix for prepreg
By designing the combination of movable hopper and ring plate, the gear and winding wheel transmission system are used to achieve rotation and lifting of ring plates, the problem of epoxy resin matrix adhesion on the inner wall of the container is solved, and the efficiency of residual material collection and cleaning effect is improved.
Patent Information
- Application Number
- CN202422688899.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-05
AI Technical Summary
The existing mixing and stirring containers for prepregs. During the stirring process, the epoxy resin matrix is prone to adhere to the inner wall of the container, making it difficult to completely collect the residual material, and there are omissions in conventional scraper cleaning methods.
A mixing and stirring container including a movable hopper and annular plate is designed. When the movable hopper moves in a vertical direction, a material guide groove is provided on the movable hopper to clean and lift the residual material on the inner wall of the tank body. Combined with the gear and winding wheel transmission system, the rotation and lifting functions of the movable hopper are realized.
It improves the collection efficiency of residual materials, reduces the omission of inner wall attachments, ensures the inner wall of the tank body, and reduces material waste and pollution.
Smart Images

Figure CN223278287U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of epoxy resin matrix preparation, in particular to a mixing and stirring container for epoxy resin matrix for prepreg. Background Art
[0002] Prepregs are made by impregnating continuous fibers or fiber fabrics with accurately controlled resin matrices. These materials are then processed to have a certain shelf life at room temperature. The resin matrix is in an uncured state and is often used as an intermediate in resin-based composite materials. Prepreg epoxy resin matrices are an important component of epoxy resin-based composite materials, and their preparation process is crucial.
[0003] In existing mixing and stirring containers for epoxy resin matrices for prepregs, a portion of the epoxy resin matrix often adheres to the inner wall of the container during the mixing and stirring process. Especially after the stirring is completed, these residual materials are difficult to completely collect by conventional means. Scraping with a scraper is a common cleaning method, but the scraper often cannot completely fit the inner wall of the container, and omissions are easily caused during the scraping process, resulting in some residual materials still remaining on the inner wall of the container. Utility Model Content
[0004] In order to solve the above-mentioned problems, the present invention is implemented through the following technical solutions.
[0005] A mixing and stirring container for an epoxy resin matrix for prepregs comprises: a tank body with an opening at the top; a tank cover mounted at the tank body opening and configured to move away from or toward the tank body; an agitator with one end mounted on the tank cover and the other end disposed within the tank body; a movable hopper disposed at the bottom of the tank cover, the agitator being connected to the movable hopper, the movable hopper being configured to move in a vertical direction along the tank body and used to lift residual material at the bottom of the tank body to the top area of the tank body; and a ring plate mounted on the top of the movable hopper and configured to rotate on the movable hopper when the movable hopper moves, the ring plate being used to clean residual material on the inner wall of the tank body.
[0006] The tank body comprises: two first power sources which are installed on the outer wall of the tank body and are symmetrically arranged; the two first power sources are connected to the tank cover.
[0007] The tank cover comprises: two connecting seats which are mounted on the tank cover and are symmetrically arranged; the power shafts of the two first power sources are respectively connected to the two connecting seats.
[0008] The ring plate comprises: a groove which is opened at the bottom of the ring plate and is in a circular ring shape, and the movable hopper is arranged in the groove; and a rack which is installed on the inner wall of the groove and is in a circular ring shape.
[0009] The movable hopper includes: a driving gear, which is installed on the inner wall of the movable hopper and meshes with the rack; a rotating rod, one end of which is installed on the driving gear and the other end of which is installed with a first bevel gear; a connecting rod, which is installed on the movable hopper, one end of which is connected to a second bevel gear, the second bevel gear meshes with the first bevel gear, and the other end is connected to a winding wheel; a connecting rope, one end of which is installed on the winding wheel and is connected to a fixed block on the inner wall of the tank body, and the other end of the connecting rope is connected to the fixed block.
[0010] A number of material guide grooves are provided on the ring plate and distributed in a circular array.
[0011] The stirrer comprises: a base, which is installed on the movable hopper, and one end of the stirrer is connected to the base; a second power source, which is installed on the tank cover, and a power shaft of the second power source is connected to the stirrer.
[0012] The utility model provides a mixing and stirring container for epoxy resin matrix for prepreg. Compared with the prior art, it has the following advantages:
[0013] 1. By designing a combination of a movable hopper and a ring plate, the movable hopper can drive the ring plate to rotate when it moves in the vertical direction. This not only lifts the residual material at the bottom of the tank to the top area of the tank, but also effectively cleans the residual material on the inner wall of the tank through the rotation of the ring plate, thereby improving the collection efficiency of the residual material.
[0014] 2. The guide groove design on the ring plate can guide the residual material attached to the inner wall of the tank to flow along the guide groove during the rotation of the ring plate, and finally fall into the movable hopper, effectively reducing the omission of residual material. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure proposed by the utility model.
[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the tank body and tank cover proposed in the utility model.
[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of the tank body, tank cover, movable hopper and ring plate proposed in the utility model.
[0018] Figure 4 This is an enlarged cross-sectional view of the movable material plate and ring plate proposed in the present utility model.
[0019] Figure 5 This is a schematic diagram of the ring plate structure proposed in this utility model.
[0020] Figure 6 This is a schematic diagram of the ring plate, rack and drive gear structure proposed by the utility model.
[0021] The reference numerals in the figures are:
[0022] 1. Tank body; 101. First power source;
[0023] 2. Tank cover; 201. Connecting seat;
[0024] 3. Movable hopper; 301. Driving gear; 302. Rotating rod; 303. First bevel gear; 304. Second bevel gear; 305. Winding reel; 306. Connecting rope; 307. Fixed block;
[0025] 4. Ring plate; 401. Groove; 402. Rack; 403. Guide trough;
[0026] 5. Agitator; 501. Base; 502. Second power source. DETAILED DESCRIPTION
[0027] The present invention will be further described below with reference to specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of protection of the present invention.
[0028] The following describes the embodiments of the present invention through specific examples. Those skilled in the art will readily understand the other advantages and benefits of the present invention from the disclosure herein. The present invention may also be implemented or applied through various other specific embodiments, and the details in this specification may be modified or altered based on different perspectives and applications without departing from the spirit of the present invention.
[0029] Reference Figures 1-6A mixing and stirring container for epoxy resin matrices for prepregs comprises: a tank body 1 with an opening at the top; a tank lid 2 mounted at the opening of the tank body 1 and configured to move away from or toward the tank body 1. The tank lid 2 is mounted at the opening of the tank body 1 and can move away from or toward the tank body 1 to seal and open the tank body 1. Two first power sources 101 are connected to the tank lid 2, allowing for convenient control of its opening and closing, improving operational convenience and safety. A stirrer 5, one end of which is mounted on the tank lid 2 and the other end is disposed within the tank body 1, is used to mix and stir the materials. Powered by the second power source 502, the agitator 5 can efficiently mix the materials evenly, thereby improving the mixing efficiency and quality; the movable hopper 3 is arranged at the bottom of the tank cover 2, and the agitator 5 is connected to the movable hopper 3. The movable hopper 3 is arranged to move in the vertical direction of the tank body 1, and is used to lift the residual material at the bottom of the tank body 1 to the top area of the tank body 1. The movable hopper 3 can lift the residual material at the bottom of the tank body 1 to the top area of the tank body 1, effectively solving the problems of material sedimentation and uneven mixing. The design of the movable hopper 3 is also convenient for cleaning and maintenance; the ring plate 4 is installed on the top of the movable hopper 3, and is arranged to rotate on the movable hopper 3 when the movable hopper 3 moves. The ring plate 4 is used to clean the residual material on the inner wall of the tank body 1. The movement and rotation of the ring plate 4 ensure the cleanliness of the inner wall of the tank body 1, reducing material waste and pollution.
[0030] Tank body 1 comprises two first power sources 101 symmetrically mounted on the outer wall of tank body 1. These two first power sources 101 are connected to tank lid 2, providing power for opening and closing the tank lid 2. This symmetrical design ensures smooth and reliable movement of the tank lid 2. The first power sources 101 utilize cylinders. The tank lid 2 comprises two symmetrical connecting bases 201 mounted on the tank lid 2. The power shafts of the two first power sources 101 are connected to the two connecting bases 201, respectively.
[0031] The ring plate 4 includes: a groove 401, which is opened at the bottom of the ring plate 4 and is in a circular ring shape. The movable hopper 3 is arranged in the groove 401. The groove 401 makes the connection between the ring plate 4 and the movable hopper 3 tighter; a rack 402, which is installed on the inner wall of the groove 401 and is in a circular ring shape.
[0032] The movable hopper 3 includes: a driving gear 301, which is installed on the inner wall of the movable hopper 3 and meshes with the rack 402. The design of the rack 402 enables the movable hopper 3 to drive the ring plate 4 to rotate when it moves, thereby realizing the cleaning function of the ring plate 4 on the inner wall of the tank body 1; a rotating rod 302, one end of which is installed on the driving gear 301, and the other end of which is installed with a first bevel gear 303; a connecting rod, which is installed on the movable hopper 3, one end of which is connected to the second bevel gear 304, the second bevel gear 304 meshes with the first bevel gear 303, and the other end is connected to the winding wheel 305; a connecting rope 306, one end of which is installed on the winding wheel 305, and the inner wall of the tank body 1 is connected to a fixed block 307, and the other end of the connecting rope 306 is connected to the fixed block 30 7, through the engagement of the driving gear 301 and the rack 402, and the transmission of the bevel gear and the winding wheel 305, the vertical movement of the movable hopper 3 in the tank body 1 and the rotation of the ring plate 4 are realized. When the movable hopper 3 moves upward, the connecting rope 306 is pulled to drive the winding wheel 305 to rotate, and the winding wheel 305 drives the second bevel gear 304 to rotate, and the second bevel gear 304 drives the first bevel gear 303 and the rotating rod 302 to rotate. When the rotating rod 302 drives the driving gear 301 to rotate, it can drive the rack 402 and the ring plate 4 to rotate on the movable hopper 3. This design not only improves the movement accuracy and stability of the movable hopper 3 and the ring plate 4, but also simplifies the overall structure and reduces the manufacturing cost.
[0033] The ring plate 4 is provided with a plurality of material guide grooves 403 distributed in a circular array.
[0034] The agitator 5 includes: a base 501, which is installed on the movable hopper 3, and one end of the agitator 5 is connected to the base 501; a second power source 502, which is installed on the tank cover 2, and the power shaft of the second power source 502 is connected to the agitator 5. The second power source 502 adopts a stepping motor and can also adopt a servo motor.
[0035] During use, the two first power sources 101 are started, and the first power source 101 pushes the tank cover 2 to move away from the tank body 1, thereby opening the tank body 1 and facilitating the addition of materials. When the tank cover 2 is open, materials such as prepreg epoxy resin matrix are added into the tank body 1, and the two first power sources 101 are started again to move the tank cover 2 toward the tank body 1 until the tank cover 2 tightly seals the opening of the tank body 1, and the second power source 502 is started, and the second power source 502 drives the agitator 5 to rotate in the tank body 1 to mix and stir the materials until the materials reach a uniform state. During the stirring process or after the stirring is completed, the tank cover 2 is opened again, and when the movable hopper 3 moves upward, the connecting rope 306 is pulled, driving the winding wheel 305 to rotate, and the winding wheel 305 During rotation, the second bevel gear 304 is engaged with the first bevel gear 303, driving the rotating rod 302 and the driving gear 301 to rotate. When the driving gear 301 rotates, it drives the rack 402 and the ring plate 4 to rotate on the movable hopper 3. During the movement and rotation, the ring plate 4 cleans up the residual material on the inner wall of the tank body 1, and the guide groove 403 can guide the residual material into the movable hopper 3. The movable hopper 3 lifts the residual material at the bottom of the tank body 1 to the top area of the tank body 1. During the lifting and rotation of the movable hopper 3, the ring plate 4 also rotates to clean the residual material on the inner wall of the tank body 1. The movement and rotation of the ring plate 4 ensures the cleanliness of the inner wall of the tank body 1 and reduces material waste and pollution. When the materials are evenly mixed and the inner wall of the tank body 1 is cleaned, the second power source 502 is turned off and the rotation of the agitator 5 is stopped.
[0036] In summary, compared with the existing technology, it has the following beneficial effects:
[0037] By designing a combination of the movable hopper 3 and the ring plate 4, when the movable hopper 3 moves in the vertical direction, it can drive the ring plate 4 to rotate together, which not only lifts the residual material at the bottom of the tank body 1 to the top area of the tank body 1, but also effectively cleans the residual material on the inner wall of the tank body 1 through the rotation of the ring plate 4, thereby improving the collection efficiency of the residual material.
[0038] The guide groove 403 on the ring plate 4 is designed so that during the rotation of the ring plate 4, the residual material attached to the inner wall of the tank body 1 can be guided to flow along the guide groove 403 and finally fall into the movable hopper 3, effectively reducing the omission of residual material.
[0039] Thus, although the present invention has been described herein with reference to specific embodiments thereof, freedom of modification, various changes and substitutions are within the foregoing disclosure, and it should be understood that in some cases, some features of the present invention will be employed without the corresponding use of other features without departing from the scope and spirit of the proposed invention. Thus, many modifications may be made to adapt particular circumstances or materials to the true scope and spirit of the present invention. The present invention is not intended to be limited to the specific terminology used in the claims below and / or to the specific embodiments disclosed as the best mode contemplated for carrying out the invention, but the present invention will include any and all embodiments and equivalents falling within the scope of the appended claims. Therefore, the scope of the present invention will be determined solely by the appended claims.
Claims
1. A mixing and stirring container for epoxy resin matrix for prepreg, characterized in that include: A tank body (1) having an opening at the top; A tank cover (2) is installed at the opening of the tank body (1) and is configured to move away from or closer to the tank body (1); an agitator (5), one end of which is mounted on the tank cover (2) and the other end of which is disposed in the tank body (1); A movable hopper (3) is arranged at the bottom of the tank cover (2), the stirrer (5) is connected to the movable hopper (3), and the movable hopper (3) is arranged to move in a vertical direction along the tank body (1) to lift the residual material at the bottom of the tank body (1) to the top area of the tank body (1); The ring plate (4) is installed on the top of the movable hopper (3) and is configured to rotate on the movable hopper (3) when the movable hopper (3) moves. The ring plate (4) is used to clean the residual material on the inner wall of the tank body (1).
2. A mixing and stirring container for epoxy resin matrix for prepreg according to claim 1, characterized in that The tank body (1) comprises: Two first power sources (101) are installed on the outer wall of the tank body (1) and are symmetrically arranged. The two first power sources (101) are connected to the tank cover (2).
3. A mixing and stirring container for epoxy resin matrix for prepreg according to claim 2, characterized in that The can lid (2) comprises: Two connecting seats (201) are mounted on the tank cover (2) and are symmetrically arranged. The power shafts of the two first power sources (101) are respectively connected to the two connecting seats (201).
4. A mixing and stirring container for epoxy resin matrix for prepreg according to claim 1, characterized in that The ring plate (4) comprises: A groove (401) is provided at the bottom of the ring plate (4) and is in the shape of a circular ring. The movable hopper (3) is arranged in the groove (401); The rack (402) is mounted on the inner wall of the groove (401) and is in the shape of a circular ring.
5. A mixing and stirring container for epoxy resin matrix for prepreg according to claim 4, characterized in that The movable hopper (3) comprises: A driving gear (301) is mounted on the inner wall of the movable hopper (3) and meshes with the rack (402); A rotating rod (302), one end of which is mounted on the driving gear (301) and the other end of which is mounted with a first bevel gear (303); A connecting rod is mounted on the movable hopper (3), one end of which is connected to a second bevel gear (304), the second bevel gear (304) being meshed with the first bevel gear (303), and the other end of which is connected to a winding wheel (305); One end of the connecting rope (306) is mounted on the winding wheel (305), and a fixing block (307) is connected to the inner wall of the tank body (1), and the other end of the connecting rope (306) is connected to the fixing block (307).
6. A mixing and stirring container for epoxy resin matrix for prepreg according to claim 1, characterized in that The ring plate (4) is provided with a plurality of material guide grooves (403) distributed in a circumferential array.
7. A mixing and stirring container for epoxy resin matrix for prepreg according to claim 1, characterized in that The stirrer (5) comprises: A base (501) is mounted on the movable hopper (3), and one end of the stirrer (5) is connected to the base (501); The second power source (502) is installed on the tank cover (2), and the power shaft of the second power source (502) is connected to the stirrer (5).