Adjustable injection molding machine discharging device

By designing an adjustable injection molding machine cutting device, the mechanical structure is used to achieve interval cutting and adjust the amount of cutting, which solves the problem of uneven plasticization caused by excessive feeding of the injection molding machine, and achieves the uniform cutting and plasticization effect of plastic pellets.

CN223278396UActive Publication Date: 2025-08-29JIANDE SCREWDRIVER CO LTD
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Patent Information

Application Number
CN202420653533.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-08-29
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

During the feeding process of the injection molding machine, excessive pouring of plastic particles leads to poor stirring effect of the storage box, resulting in uneven plasticization.

Method used

Design an adjustable injection molding machine cutting device to achieve interval cutting and adjust the amount of each cutting through mechanical structure, including motors, special-shaped gears, rotating shafts, cutting trays, adjustment cylinders and other components to ensure intermittent cutting and quantitative addition of plastic pellets.

Benefits of technology

The uniform discharge of plastic pellets is achieved, and uneven stirring of the storage box is avoided, ensuring uniformity of the plasticization process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223278396U_ABST
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Abstract

The utility model relates to an adjustable blanking device of an injection molding machine. Comprising a shell, a motor fixedly arranged in the shell, a rotating shaft arranged on the motor, a special-shaped gear fixedly arranged on the rotating shaft, a long shaft rotationally arranged on the shell in a penetrating mode, a driving gear fixedly arranged at the bottom of the long shaft and engaged with the special-shaped gear, and a first discharging disc fixedly arranged at the top of the long shaft. The two discharging barrels are fixedly arranged on the first discharging disc, the long shaft is sleeved with the sleeve shaft in a sliding mode, the second discharging disc is fixedly arranged on the sleeve shaft, the two adjusting barrels are fixedly arranged on the second discharging disc, the two rotating covers are rotationally arranged on the two adjusting barrels respectively, the sleeve shaft is rotationally sleeved with the circular ring, and the rack is fixedly arranged on the circular ring. And the disc is fixedly arranged on the rack. According to the utility model, the common problem that in the prior art, as too many plastic particles are poured, the storage box cannot effectively stir the plastic particles, and finally, the plasticization is not uniform is solved.
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Description

Technical Field

[0001] The utility model relates to the field of screwdriver production, in particular to an adjustable blanking device for an injection molding machine. Background Art

[0002] Injection molding machines, also known as injection molding machines or injection machines, are used to produce screwdriver handles. They are the primary molding equipment used to create various shapes of plastic products from thermoplastics or thermosetting plastics using plastic molding molds. They are available in vertical, horizontal, and all-electric models. Injection molding machines heat the plastic and apply high pressure to the molten plastic, forcing it to eject and fill the mold cavity. Injection molding is a cyclic process, with each cycle consisting of: metered feeding - melt plasticization - pressure injection - mold filling and cooling - mold opening and part removal. After the part is removed, the mold is closed again for the next cycle.

[0003] In actual use, it is found that when adding materials, all the plastic pellets are directly poured into the storage box of the injection molding machine, and then the storage box will stir the plastic pellets. However, in this process, if too much material is added at one time, the stirring effect of the storage box will deteriorate, eventually leading to uneven plasticization. Utility Model Content

[0004] In response to the problems in the existing technology, the utility model provides an adjustable injection molding machine unloading device. Through the setting of the mechanical structure, it realizes automatic interval unloading and can adjust the amount of unloading each time, thereby solving the common problem in the current technology that the storage box cannot be effectively stirred due to excessive dumping of plastic pellets, which ultimately leads to uneven plasticization.

[0005] The technical solution adopted by the utility model to solve its technical problems is: an adjustable injection molding machine blanking device, comprising a shell, a motor fixed in the shell, a rotating shaft arranged on the motor, a special-shaped gear fixed on the rotating shaft, a long shaft that passes through and rotates on the shell, a driving gear that is fixed on the bottom of the long shaft and meshes with the special-shaped gear, a first blanking tray fixed on the top of the long shaft, two blanking cylinders fixed on the first blanking tray, a sleeve shaft slidably sleeved on the long shaft, a second blanking tray fixed on the sleeve shaft, two adjusting cylinders fixed on the second blanking tray, two rotating covers that are respectively rotatable on the two adjusting cylinders, a circular ring rotatably sleeved on the sleeve shaft, a rack fixed on the circular ring, a circular disc fixed on the rack, an adjusting rod that passes through and rotates on the shell, an adjusting gear fixed on one end of the adjusting rod, a handle fixed on the other end of the adjusting rod, and a blanking funnel fixed on the shell. Through the setting of special-shaped gears and mechanical rotation, the intermittent rotation of the first unloading disc is realized, and the second unloading disc is driven to rotate at the same time. In conjunction with the setting of the disc, the rotary cover is opened at a fixed position to complete the unloading work, and finally the function of intermittent unloading is realized. The rotating handle drives the ring up and down through the transmission of the mechanical structure, and finally drives the second disc up and down, thereby realizing the function of adjusting the unloading amount each time. By changing the position of the adjusting cylinder, the size of the unloading space formed by the unloading cylinder and the adjusting cylinder is changed, thereby changing the unloading amount each time.

[0006] Furthermore, a rectangular mounting plate is provided in the shell, a support frame is provided on the shell, and two slide grooves are provided inside the shell; the long axis passes through the rectangular mounting plate in the shell and is rotatably arranged.

[0007] Furthermore, a circular groove is provided on the first discharge tray, and two discharge openings are opened in the circular groove; a groove is fixedly provided on the bottom of the sleeve.

[0008] Furthermore, the second blanking tray is slidably mounted on the long axis; and the two adjusting cylinders are respectively mounted on the two blanking cylinders.

[0009] Furthermore, the rotating cover is rotatably arranged on the adjusting cylinder, the front end of the rotating cover is disc-shaped, the rear end of the rotating cover is rectangular, and an arc-shaped protrusion is provided on the rear end of the rotating cover.

[0010] Furthermore, the circular ring has a notch and is rotatably arranged in a groove on the sleeve shaft; the rack is also provided with two convex plates, which are respectively slidably arranged in two sliding grooves in the shell.

[0011] Furthermore, a protrusion in the shape of an arc is provided on the disc, and both ends of the protrusion are arranged in a slope shape, and the rear ends of the two rotating covers conflict with the protrusion on the disc; the adjusting gear and the rack are meshed.

[0012] Furthermore, the discharge funnel is fixed on the mounting frame of the shell, and the lower opening of the funnel is located in the circular groove on the first discharge tray.

[0013] The beneficial effects of the present invention are as follows: the motor drive device works, according to the setting of the special-shaped gear, through mechanical rotation, the first discharge disc is driven to rotate intermittently, and the setting of the second discharge disc is coordinated to make the discharge space formed by the discharge barrel and the adjustment barrel drive the second discharge disc to rotate, and cooperate with the setting of the disc to drive the rotary cover to open at a fixed position to complete the discharge work, and finally realize the function of intermittent discharge, avoid the problem of excessive one-time dumping of plastic pellets, which leads to the inability of the storage box of the injection molding machine to effectively stir, and finally leads to uneven plasticization. The rotating handle drives the ring to move up and down through the transmission of the mechanical structure, and finally drives the second disc to move up and down. By changing the position of the adjustment barrel, the size of the discharge space formed by the discharge barrel and the adjustment barrel is changed, thereby changing the discharge amount each time. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0015] Figure 1 It is a structural diagram of the utility model;

[0016] Figure 2 This is the main view of the utility model;

[0017] Figure 3 for Figure 2 Cross-sectional view along line AA;

[0018] Figure 4 for Figure 2 Cross-sectional view along the midline BB;

[0019] Figure 5 for Figure 2 Cross-sectional view along the CC line.

[0020] In the figure: 1. Housing; 2. Motor; 3. Rotating shaft; 4. Special-shaped gear; 5. Long shaft; 6. Driving gear; 7. First discharge tray; 8. Discharge barrel; 9. Sleeve shaft; 10. Second discharge tray; 11. Adjusting barrel; 12. Rotating cover; 13. Ring; 14. Rack; 15. Disc; 16. Adjusting rod; 17. Adjusting gear; 18. Handle; 19. Discharge funnel. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figure 1-Figure 5As shown, the adjustable injection molding machine blanking device described in the utility model includes a housing 1, a motor 2 fixed in the housing 1, a rotating shaft 3 provided on the motor 2, a special-shaped gear 4 fixed on the rotating shaft 3, a long shaft 5 that passes through and rotates on the housing 1, a driving gear 6 fixed at the bottom of the long shaft 5 and engaged with the special-shaped gear 4, a first blanking tray 7 fixed at the top of the long shaft 5, two blanking barrels 8 fixed on the first blanking tray 7, a sleeve shaft 9 slidably sleeved on the long shaft 5, and a shaft fixed at The second unloading tray 10 on the sleeve 9, two adjusting cylinders 11 fixed on the second unloading tray 10, two rotating covers 12 respectively rotatably arranged on the two adjusting cylinders 11, a ring 13 rotatably sleeved on the sleeve 9, a rack 14 fixed on the ring 13, a disc 15 fixed on the rack 14, an adjusting rod 16 that penetrates and rotates on the outer shell 1, an adjusting gear 17 fixed on one end of the adjusting rod 16, a handle 18 fixed on the other end of the adjusting rod 16, and a unloading funnel 19 fixed on the outer shell 1.When in use, pour plastic pellets into the discharge funnel, start the motor, the motor drives the rotating shaft to rotate, thereby driving the special-shaped gear to rotate, the protruding teeth on the special-shaped gear are distributed in an arc shape, the protruding teeth on the special-shaped gear are engaged with the driving gear, when the special-shaped gear rotates, its protruding teeth contact the teeth on the driving gear, driving the driving gear to rotate, when the special-shaped gear rotates a certain angle, its protruding teeth are separated from the teeth on the driving gear, at this time the special-shaped gear continues to rotate without driving the driving gear to rotate, thereby realizing the intermittent rotation of the special-shaped gear driving the driving gear, when the special-shaped gear drives the driving gear to rotate When the gear shifts, the gear shifts from one end of the hopper to the other, and the other end of the hopper moves in a circular motion relative to the first feeding tray. When the gear shifts, the gear shifts from one end of the hopper to the other, and the hopper shifts in a circular motion relative to the first feeding tray. The two adjusting cylinders are also driven to make interval circular motion with the long axis as the center, driving the second unloading disc and the sleeve to make the same motion. According to the setting of the ring, when the sleeve rotates, the ring, the rack and the disc will not rotate. In order to limit the movement trend of the ring, the rack and the disc, the two convex plates on the rack are located in the chute. At this time, the chute plays a role of limiting. According to the rotation position of the two adjusting cylinders, the rotary cover will rotate. Since the plastic particles always exert downward pressure on the rotary cover, the rotary cover always has a tendency to rotate under the action of pressure and its own gravity. When the convex plates at the rear end of the rotary cover are When the rotary cover comes into direct contact with the disc, the rotary cover will open, allowing the plastic pellets to fall. At this time, the discharge barrel is in the discharge position, which is fixed. When the protrusion at the rear end of the rotary cover collides with the protrusion on the disc, the protrusion on the disc acts as a limit block to ensure that the rotary cover remains horizontal and the plastic pellets do not fall. They are always in the discharge space formed by the discharge barrel and the adjustment barrel. In summary, this device can effectively realize the function of intermittent discharge, avoiding the problem of ineffective stirring of the storage box of the injection molding machine due to excessive one-time dumping of plastic pellets, which ultimately leads to uneven plasticization. When it is necessary to adjust the amount of material being discharged each time, turn the handle, which in turn drives the adjusting rod to rotate, and then drives the adjusting gear to rotate, thereby driving the rack to move up and down. Since the convex plate on the rack is located in the groove of the outer shell, the groove acts as a guide groove. By changing the position of the rack, the disc and the ring are driven up and down at the same time, thereby driving the sleeve shaft up and down, and then driving the second discharge disc up and down, and finally driving the two adjusting cylinders to move up and down, thereby changing the size of the discharge space formed by the discharge barrel and the adjusting barrel, and finally realizing the function of changing the discharge amount.

[0023] A rectangular mounting plate is provided in the housing 1 , a support frame is provided on the housing 1 , and two slide grooves are provided inside the housing 1 ; the long shaft 5 passes through the rectangular mounting plate in the housing 1 and is rotatably arranged.

[0024] The first blanking disc 7 is provided with a circular groove, and two blanking openings are opened in the circular groove; a groove is fixedly provided at the bottom of the sleeve.

[0025] The second blanking tray 10 is slidably mounted on the long shaft 5 ; the two adjusting cylinders 11 are respectively mounted on the two blanking cylinders 8 .

[0026] The rotating cover 12 is rotatably mounted on the adjusting cylinder 11 . The front end of the rotating cover 12 is disc-shaped, the rear end of the rotating cover 12 is rectangular, and an arc-shaped protrusion is provided on the rear end of the rotating cover 12 .

[0027] The ring 13 has a notch and is rotatably disposed in a groove on the sleeve shaft 9 ; the rack 14 is further provided with two convex plates, which are respectively slidably disposed in two sliding grooves in the housing 1 .

[0028] The disc 15 is provided with an arc-shaped protrusion, and the two ends of the protrusion are arranged in a slope shape. The rear ends of the two rotating covers 12 contact the protrusions on the disc 15; the adjusting gear 17 is meshed with the rack 14.

[0029] The discharge funnel 19 is fixed on the mounting frame of the housing 1 , and the lower opening of the funnel is located in the circular groove on the first discharge tray 7 .

[0030] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0031] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. An adjustable blanking device for an injection molding machine, characterized in that: The invention comprises a housing (1), a motor (2) fixedly arranged in the housing (1), a rotating shaft (3) arranged on the motor (2), a special-shaped gear (4) fixedly arranged on the rotating shaft (3), a long shaft (5) penetrating and rotating on the housing (1), a driving gear (6) fixedly arranged at the bottom of the long shaft (5) and meshing with the special-shaped gear (4), a first discharge tray (7) fixedly arranged at the top of the long shaft (5), two discharge barrels (8) fixedly arranged on the first discharge tray (7), a sleeve shaft (9) slidably sleeved on the long shaft (5), a second discharge tray ( 10), two adjusting cylinders (11) fixedly arranged on the second unloading disk (10), two rotating covers (12) respectively rotatably arranged on the two adjusting cylinders (11), a circular ring (13) rotatably sleeved on the sleeve shaft (9), a rack (14) fixedly arranged on the circular ring (13), a disc (15) fixedly arranged on the rack (14), an adjusting rod (16) penetrating and rotatably arranged on the housing (1), an adjusting gear (17) fixedly arranged at one end of the adjusting rod (16), a handle (18) fixedly arranged at the other end of the adjusting rod (16), and a unloading funnel (19) fixedly arranged on the housing (1).

2. The adjustable blanking device for an injection molding machine according to claim 1, characterized in that: A rectangular mounting plate is provided in the housing (1), a support frame is provided on the housing (1), and two slide grooves are provided inside the housing (1); the long axis (5) passes through the rectangular mounting plate in the housing (1) and is rotatably arranged.

3. The adjustable blanking device for an injection molding machine according to claim 1, characterized in that: The first discharge plate (7) is provided with a circular groove, and two discharge openings are opened in the circular groove; the bottom of the sleeve shaft (9) is fixedly provided with a groove.

4. The adjustable blanking device for an injection molding machine according to claim 1, characterized in that: The second discharge disc (10) is slidably mounted on the long shaft (5); and the two adjustment cylinders (11) are respectively mounted on the two discharge cylinders (8).

5. The adjustable blanking device for an injection molding machine according to claim 1, characterized in that: The rotating cover (12) is rotatably mounted on the regulating cylinder (11). The front end of the rotating cover (12) is disc-shaped, the rear end of the rotating cover (12) is rectangular, and an arc-shaped protrusion is provided on the rear end of the rotating cover (12).

6. The adjustable blanking device for an injection molding machine according to claim 1, characterized in that: The circular ring (13) has a notch and is rotatably arranged in a groove on the sleeve shaft (9); the rack (14) is also provided with two convex plates, which are respectively slidably arranged in two sliding grooves in the housing (1).

7. The adjustable blanking device for an injection molding machine according to claim 1, characterized in that: The disc (15) is provided with a protrusion in the shape of an arc, and the two ends of the protrusion are arranged in a sloped shape. The rear ends of the two rotating covers (12) are in conflict with the protrusion on the disc (15); the adjusting gear (17) and the rack (14) are meshed.

8. The adjustable blanking device for an injection molding machine according to claim 1, characterized in that: The discharge funnel (19) is fixed on the mounting frame of the housing (1), and the lower opening of the funnel is located in the circular groove on the first discharge tray (7).