Integrated extrusion equipment for automobile trim strip

By designing an integrated automobile decorative strip extrusion equipment that works in concert with the flip-type mold release mechanism and hydraulic cylinder, the problem of low mold release efficiency of existing equipment is solved, and the rapid molding and mold release of multiple decorative strips is achieved, which improves production efficiency.

CN223278464UActive Publication Date: 2025-08-29NINGBO BAIJI JINGGONG AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422452063.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-29
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

The existing automotive decorative strip production equipment is inefficient during the demolding process, and it is impossible to mold the next product during demolding, which limits the output efficiency.

Method used

A flip-type mold release mechanism is designed to quickly separate the molded parts of the trim from the cavity by swinging inertia, and combine the hydraulic cylinder and the turning claw to achieve rapid mold release. Through the coordinated work of the lifting mechanism and the injection mechanism, multiple trim strips can be formed and demolded simultaneously.

Benefits of technology

It improves the output rate of automobile decorative strips, reduces the efficiency limitations of the equipment work during the mold release process, has a simple structure, low failure rate, and improves production speed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses integrated extrusion equipment for automobile trim strips, belongs to the technical field of injection molding equipment, and provides the integrated extrusion equipment for the automobile trim strips, which is higher in demolding efficiency and comprises a fixed mold, a lifting mechanism is fixedly connected to the corner of the fixed mold, and a movable mold is fixedly connected to the movable end of the lifting mechanism. An injection mechanism is arranged on one side of the fixed mold, a demolding mechanism is arranged on the other side of the fixed mold, the demolding mechanism comprises a material turning claw, the material turning claw comprises a swing arm rotationally connected with the fixed mold, a main cavity is formed in the upper surface of the fixed mold, a wedging groove communicated with the main cavity is further formed in the upper surface of the fixed mold and is suitable for containing the swing arm, and an auxiliary cavity continuous with the main cavity is formed in the surface of the swing arm. And the fixed mold is also provided with a flow guide channel communicated with the main cavity. By designing the overturning type demolding mechanism, the molding part of the decoration strip is quickly separated from the cavity by utilizing swinging inertia, and the demolding time of the molding part is effectively shortened, so that the limitation on the working efficiency of extrusion equipment in the demolding process is reduced, and the output rate of the decoration strip is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of injection molding equipment, and in particular to an integrated extrusion device for automobile decorative strips. Background Art

[0002] Currently, automotive decorative strips are mostly produced using extrusion equipment, which offers excellent material flow. After molding, the strips need to be separated from the extrusion equipment's cavity. Existing demolding mechanisms typically use a two-stage action to achieve demolding. During the demolding process, the extrusion equipment cannot mold the next product. Therefore, the production efficiency of the decorative strips is limited by the demolding speed. Summary of the Invention

[0003] The purpose of this application is to provide an integrated extrusion device for automobile decorative strips with higher demoulding efficiency.

[0004] To achieve the above objectives, the present application provides an integrated extrusion device for automobile decorative strips: it includes a fixed mold, a lifting mechanism is fixedly connected to the corner of the fixed mold, the movable end of the lifting mechanism is fixedly connected to the movable mold, an injection mechanism is provided on one side of the fixed mold, and a demolding mechanism is provided on the other side, the demolding mechanism includes a flipping claw, the flipping claw includes a swing arm rotatably connected to the fixed mold, a main cavity is provided on the upper surface of the fixed mold, and a fitting groove connected to the main cavity is provided, which is suitable for accommodating the swing arm, and a secondary cavity which can be continuous with the main cavity is provided on the surface of the swing arm, a cylinder is connected between the end of the swing arm located outside the main cavity and the bottom surface of the fixed mold, the fixed mold is also provided with a guide channel connected to the main cavity, the injection mechanism is suitable for injecting the material of the decorative strip into the main cavity and the secondary cavity through the guide channel, the main cavity is divided into multiple sections, and multiple automobile decorative strips can be formed at one time.

[0005] Preferably, the upper surface of the fixed mold is provided with a relief groove connected to the guide channel, and the lower surface of the movable mold has a sealing plate suitable for fitting with the relief groove to form a sealing surface to prevent the flow-dynamic material from overflowing.

[0006] As a preference, the upper surface of the fixed mold is provided with a limiting sliding groove continuous with the fitting groove, suitable for the swing arm to pass through to avoid interference with the moving swing arm.

[0007] As a preference, the lower surface of the movable mold has a positioning plate suitable for fitting with the limiting slide groove, and the pressure of the positioning plate can keep the swing arm in the correct position.

[0008] As a preferred embodiment, through holes are opened at the four corners of the fixed mold, and the lifting mechanism includes a cylinder fixedly connected to the through holes, a movable telescopic rod is inserted into the cylinder, and the telescopic rod and the cylinder form a hydraulic cylinder structure, so that the movable mold has sufficient clamping pressure.

[0009] As a preference, the front surface of the fixed mold has a second articulated frame, and the bottom surface of the swing arm has a rotating shaft, which is suitable for cooperating with the second articulated frame to form a rotating pair to limit the freedom of movement of the swing arm.

[0010] As a preference, there are two swing arms, and one end of the two swing arms extending outside the fixed mold is fixedly connected to a bridging plate. The lower surface of the fixed mold has a first articulated frame, one end of the cylinder is rotatably connected to the first articulated frame, and the other end is rotatably connected to the bridging plate, thereby driving the swing arm to rotate.

[0011] As a preference, the two swing arms are parallel to each other, and the extension direction of the swing arms is perpendicular to the rotation direction; the lower surface of the fixed mold is also provided with a receiving groove suitable for accommodating the cylinder to avoid collision between the cylinder and the fixed mold.

[0012] Compared with the prior art, the present invention has the following advantages:

[0013] (1) By designing a flip-type demoulding mechanism, the swing inertia is used to quickly separate the decorative strip molding from the cavity, effectively shortening the demoulding time of the molded part, thereby reducing the restriction of the demoulding process on the efficiency of the extrusion equipment and improving the output rate of automotive decorative strips;

[0014] (2) The extrusion equipment has a reasonable design, simple structure, low failure rate, and a clean and neat demoulding process, which can further improve the production speed of the extrusion equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional schematic diagram of the overall structure of the automobile decorative strip integrated extrusion equipment.

[0016] Figure 2 This is a three-dimensional diagram of the connection structure between the movable mold and the fixed mold of the automobile decorative strip integrated extrusion equipment.

[0017] Figure 3 This is a schematic diagram of the three-dimensional structure of the connection between the demoulding mechanism and the fixed mold of the automobile decorative strip integrated extrusion equipment.

[0018] Figure 4 This is a schematic diagram of the first three-dimensional structure of the fixed mold of the automobile decorative strip integrated extrusion equipment.

[0019] Figure 5 This is a second three-dimensional structural schematic diagram of the fixed mold of the automobile decorative strip integrated extrusion equipment.

[0020] Figure 6 This is a first three-dimensional structural schematic diagram of the demoulding mechanism of the automobile decorative strip integrated extrusion equipment.

[0021] Figure 7 This is a second three-dimensional structural schematic diagram of the demoulding mechanism of the automobile decorative strip integrated extrusion equipment.

[0022] Figure 8 This is a schematic diagram of the three-dimensional structure of the lifting mechanism and the movable mold connected to the integrated extrusion equipment for automobile decorative strips.

[0023] In the figure: 1. Fixed mold; 101. Give way groove; 102. Limit slide groove; 103. Guide channel; 104. Main cavity; 105. Fitting groove; 106. First articulated frame; 107. Second articulated frame; 108. Through hole; 109. Accommodating groove; 2. Moving mold; 201. Sealing plate; 202. Positioning plate; 3. Injection mechanism; 4. Lifting mechanism; 401. Cylinder; 402. Telescopic rod; 5. Demolding mechanism; 510. Cylinder; 520. Turning claw; 521. Bridging plate; 522. Swing arm; 523. Rotating shaft; 524. Sub-cavity. DETAILED DESCRIPTION

[0024] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0025] In the description of this application, it should be noted that for directional words, such as the terms "center", "horizontal", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and so on, the directions and positional relationships indicated are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of this application.

[0026] It should be noted that the terms "first", "second", etc. in the description and claims of this application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0027] The terms "comprises" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus that includes a series of steps or units is not necessarily limited to those steps or units expressly listed, but may include other steps or units not expressly listed or inherent to such process, method, product or apparatus.

[0028] like Figure 1-8 The shown integrated extrusion equipment for automobile decorative strips includes a fixed mold 1 with an open upper surface, and a lifting mechanism 4 is fixedly connected to the corners of the fixed mold 1. In fact, through holes 108 are opened at the four corners of the fixed mold 1. The lifting mechanism 4 includes a cylinder 401 fixedly connected to the through hole 108, and a movable telescopic rod 402 is inserted into the cylinder 401. Under normal circumstances, the telescopic rod 402 and the cylinder 401 will form a hydraulic cylinder structure, which can generate a large pressing force. The movable end of the lifting mechanism 4 is fixedly connected to the movable mold 2. In fact, the movable mold 2 is connected to the upper end of the telescopic rod 402.

[0029] An injection mechanism 3 is provided on one side of the fixed mold 1, and a demoulding mechanism 5 is provided on the other side. The injection mechanism 3 is also fixedly provided, and is used to heat the raw material of the decorative strip into a liquid state and pressurize the raw material with good fluidity to make the raw material ejected. The specific structure of the demoulding mechanism 5 includes a flipping claw 520, which is used to lift and throw out the formed automobile decorative strip. The flipping claw 520 includes a swing arm 522 rotatably connected to the fixed mold 1, and one end of the swing arm 522 can be swung into the fixed mold 1, and the other end is always located outside the fixed mold 1. The front of the fixed mold 1 has a second articulated frame 107, and the bottom surface of the corresponding swing arm 522 has a rotating shaft 523, which just cooperates with the second articulated frame 107 to form a rotating pair. It should be noted that the extension direction of the swing arm 522 is perpendicular to the rotation direction, so that the probability of the swing arm 522 interfering with other components when rotating is relatively small. The upper surface of the fixed mold 1 is provided with a main mold The cavity 104 is used to constrain the shape of the flowing raw material. The fixed mold 1 is also provided with a fitting groove 105 connected to the main cavity 104. The position of the fitting groove 105 is lower than the main cavity 104 and is used to accommodate the swing arm 522 rotated to a horizontal position. The upper surface of the fixed mold 1 is provided with a limiting slide 102 continuous with the fitting groove 105, which is just for the swing arm 522 to pass through and limit the freedom of movement of the swing arm 522, so that the swing arm 522 is more stable when rotating. The lower surface of the movable mold 2 is provided with a positioning plate 202. When the lower surface of the movable mold 2 contacts the upper surface of the fixed mold 1, the positioning plate 202 is just fitted with the limiting slide 102 and pressed tightly against the upper surface of the swing arm 522. The surface of the swing arm 522 is provided with a secondary cavity 524 that can be continuous with the main cavity 104. When the swing arm 522 is horizontal, the secondary cavity 524 is completely aligned with the main cavity 104 to form a complete mold cavity.

[0030] A cylinder 510 is connected between one end of the swing arm 522 located outside the main cavity 104 and the bottom surface of the fixed mold 1, which is used to drive the swing arm 522 to rotate relative to the fixed mold 1. Normally, a pair of swing arms 522 are provided, and the two swing arms 522 are parallel to each other, and the ends of the two swing arms 522 extending outside the fixed mold 1 are fixedly connected to a bridging plate 521, and the lower surface of the fixed mold 1 has a first articulated frame 106, one end of the cylinder 510 is rotatably connected to the first articulated frame 106, and the other end is rotatably connected to the bridging plate 521, and the lower surface of the fixed mold 1 is also provided with a receiving groove 109, which just accommodates the tilted cylinder 510.

[0031] The fixed mold 1 is also provided with a guide channel 103 connected to the main cavity 104, which is used to introduce the pressurized decorative strip material into the cavity. The upper surface of the fixed mold 1 is provided with a relief groove 101 connected to the guide channel 103, which can effectively reduce the obstruction of the molded part by the fixed mold 1 during demolding, making the demolding process smoother. The lower surface of the movable mold 2 has a sealing plate 201. When the lower surface of the movable mold 2 contacts the upper surface of the fixed mold 1, the sealing plate 201 fits perfectly with the relief groove 101 and is in close contact with the inner bottom surface of the relief groove 101 to form a sealing surface, which can effectively prevent the flowing raw material liquid from overflowing. The injection mechanism 3 injects the decorative strip material into the main cavity 104 and the auxiliary cavity 524 through the guide channel 103. After the cavity is filled, the raw material liquid will gradually cool to form a stable automobile decorative strip.

[0032] Working principle: When working, the lifting mechanism 4 first moves the movable mold 2 down to close the mold with the fixed mold 1, the sealing plate 201 is completely aligned with the clearance groove 101, the positioning plate 202 presses the swing arm 522 into the limiting slide groove 102, the injection mechanism 3 is started, and the hot-melt flowing material is squeezed into the mold cavity formed by the main cavity 104 and the auxiliary cavity 524 through the guide channel 103 until the mold cavity is filled. After the material cools down, the movable mold 2 rises to the upper limit again under the drive of the lifting mechanism 4, and the cylinder 510 is started and The swing arm 522 contracts, causing the swing arm 522 to flip upward, lifting the molded part in the main cavity 104, and the molded part flips along with the swing arm 522. Since the rotation range of the swing arm 522 is limited, the swing arm 522 will suddenly stop when it rotates to the limited position, and the molded part will break away from the auxiliary cavity 524 under the action of its own inertia, realizing rapid unloading. After unloading is completed, the flipping claw 520 returns to the initial position when the cylinder 510 extends, and the movable mold 2 descends again to close the mold with the fixed mold 1, and the next round of extrusion operation can be carried out.

[0033] The above describes the basic principles, main features, and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above-described embodiments. The above-described embodiments and the specification merely illustrate the principles of the present application. Various changes and improvements may be made to the present application without departing from the spirit and scope of the present application. These changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the appended claims and their equivalents.

Claims

1. An integrated extrusion device for automobile decorative strips, characterized by: The invention comprises a fixed mold (1), wherein a lifting mechanism (4) is fixedly connected to a corner of the fixed mold (1), and a movable end of the lifting mechanism (4) is fixedly connected to a movable mold (2). An injection mechanism (3) is provided on one side of the fixed mold (1), and a demoulding mechanism (5) is provided on the other side. The demoulding mechanism (5) comprises a turning claw (520), and the turning claw (520) comprises a swing arm (522) rotatably connected to the fixed mold (1). The upper surface of the fixed mold (1) is provided with a main mold cavity (104), and is also provided with a fitting groove (105) communicating with the main mold cavity (104). ), suitable for accommodating the swing arm (522), the surface of the swing arm (522) is provided with a sub-cavity (524) which can be continuous with the main cavity (104), a cylinder (510) is connected between the end of the swing arm (522) outside the main cavity (104) and the bottom surface of the fixed mold (1), the fixed mold (1) is also provided with a guide channel (103) connected with the main cavity (104), and the injection mechanism (3) is suitable for injecting the material of the decorative strip into the main cavity (104) and the sub-cavity (524) through the guide channel (103).

2. The integrated extrusion equipment for automobile decorative strips according to claim 1, characterized in that: The upper surface of the fixed mold (1) is provided with a clearance groove (101) communicating with the guide channel (103), and the lower surface of the movable mold (2) is provided with a sealing plate (201) suitable for fitting with the clearance groove (101).

3. The integrated extrusion equipment for automobile decorative strips according to claim 2, characterized in that: The upper surface of the fixed mold (1) is provided with a limiting sliding groove (102) which is continuous with the fitting groove (105) and is suitable for the swing arm (522) to pass through.

4. The integrated extrusion equipment for automobile decorative strips according to claim 3, characterized in that: The lower surface of the movable mold (2) has a positioning plate (202) suitable for fitting with the limiting sliding groove (102).

5. The integrated extrusion equipment for automobile decorative strips according to claim 4, characterized in that: Through holes (108) are provided at the four corners of the fixed mold (1); the lifting mechanism (4) includes a cylinder (401) fixedly connected to the through hole (108); a movable telescopic rod (402) is inserted into the cylinder (401); the telescopic rod (402) and the cylinder (401) form a hydraulic cylinder structure.

6. The integrated extrusion equipment for automobile decorative strips according to any one of claims 1 to 5, characterized in that: The front surface of the fixed mold (1) is provided with a second hinged frame (107), and the bottom surface of the swing arm (522) is provided with a rotating shaft (523) suitable for cooperating with the second hinged frame (107) to form a rotating pair.

7. The integrated extrusion equipment for automobile decorative strips according to claim 6, characterized in that: There are two swing arms (522), and one end of the two swing arms (522) extending outside the fixed mold (1) is fixedly connected to a bridge plate (521). The lower surface of the fixed mold (1) has a first articulated frame (106). One end of the cylinder (510) is rotatably connected to the first articulated frame (106), and the other end is rotatably connected to the bridge plate (521).

8. The integrated extrusion equipment for automobile decorative strips according to claim 7, characterized in that: The two swing arms (522) are parallel to each other, and the extension direction of the swing arms (522) is perpendicular to the rotation direction; the lower surface of the fixed mold (1) is also provided with a receiving groove (109) suitable for receiving the cylinder (510).