Full-automatic tinfoil adhesive tape wrapping equipment

Abstract

The utility model discloses full-automatic tinfoil adhesive tape wrapping equipment which comprises an integrated tinfoil feeding mechanism, a cleaning mechanism, an air drying mechanism, a gluing mechanism, an adhesive tape feeding mechanism, an adhesive tape wrapping mechanism, a hot pressing mechanism, a cutting mechanism and a collecting mechanism. The working procedures of feeding, cleaning, gluing, rubber coating, hot pressing, cutting, collecting and the like of the tinfoil wrapping rubber strip are achieved, then full-automatic operation of rubber strip wrapping is achieved, and the production efficiency and the product quality are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of packaging equipment, in particular to a full-automatic tinfoil adhesive strip wrapping equipment. Background Art

[0002] In the automotive, construction, furniture, and other industries, the production of sealing strips and waterproofing strips often requires wrapping the strips in tin foil to enhance their sealing properties and lifespan. Traditional manual wrapping methods are inefficient and offer inconsistent quality, making them difficult to meet the demands of large-scale production. While existing automated equipment can improve production efficiency, it still lacks wrapping accuracy and adaptability. Utility Model Content

[0003] The present invention aims to solve at least one of the problems in the related art to a certain extent. To this end, one of the purposes of the present invention is to provide a fully automatic tinfoil wrapping device for improving the efficiency and quality of the wrapping of the adhesive strips.

[0004] A fully automatic tinfoil strip wrapping device, comprising:

[0005] A tinfoil feeding mechanism, for providing tinfoil, comprising a tinfoil coil and a first tensioning device;

[0006] A cleaning mechanism for cleaning tinfoil, comprising a cleaning tank, a sponge, and a cleaning liquid pump; the sponge automatically dips into the cleaning liquid and applies it to the surface of the tinfoil;

[0007] An air drying mechanism, used for drying the cleaning liquid on the surface of the tin foil, including an air drying fan and an air drying nozzle;

[0008] The gluing mechanism is used to apply glue to the surface of the tin foil, and includes a glue storage bin and a gluing unit. The tin foil passes through the glue storage bin and the gluing unit is pressed down to the surface of the tin foil so that the surface is coated with glue.

[0009] The adhesive strip feeding mechanism is used to provide the adhesive strip, including an adhesive strip coil and a second tensioning device, with the tin foil passing under the adhesive strip;

[0010] The encapsulating mechanism includes a mold encapsulating port, and the tin foil and the rubber strip are discharged and simultaneously pass through the mold encapsulating port of the encapsulating mechanism, so that the tin foil is coated on the outer surface of the rubber strip;

[0011] The hot pressing mechanism includes a pressing plate and a heating module. The heating module heats the pressing plate, and the pressing plate presses down onto the surface of the finished adhesive strip wrapped with tinfoil to tighten the edge of the thermosetting tinfoil wrapping.

[0012] A cutting mechanism, used for cutting the finished product into segments, including a cutting knife and a cutting control module;

[0013] The material collecting mechanism is used to collect the finished products after cutting.

[0014] Furthermore, the fully automatic tinfoil wrapping equipment also includes a viewing angle detection module, which is arranged between the gluing mechanism and the glue strip feeding mechanism, and includes a camera and an image processing system, which is used to detect the surface condition of the tinfoil and determine whether the gluing condition and shape of the tinfoil meet the standards.

[0015] Furthermore, the material receiving mechanism includes a material receiving channel and two collecting boxes. The inlet of the material receiving channel is connected to the cutting mechanism, and the outlet is connected to the two collecting boxes. The two collecting boxes are used to collect good products and defective products, respectively. A baffle is provided in the material receiving channel, and the baffle swings and switches so that the outlet of the material receiving channel is connected to one of the collection boxes.

[0016] Furthermore, the fully automatic tinfoil wrapped strip equipment also includes a film tearing mechanism, which includes a film tearing roller and a diaphragm collection box. The film tearing roller peels the diaphragm from the tinfoil surface and collects it into the diaphragm collection box.

[0017] Furthermore, a stirring device is provided in the glue storage bin of the glue coating mechanism.

[0018] Furthermore, a temperature control module is provided at the mold encapsulation port of the encapsulation mechanism.

[0019] Furthermore, the pressing plate of the hot pressing mechanism is provided with a pressure regulating module.

[0020] Furthermore, the cutting blade of the cutting mechanism is provided with an automatic replacement module.

[0021] Furthermore, a sensor is provided in the material receiving channel of the material receiving mechanism.

[0022] Furthermore, the equipment also includes a control system, including a PLC controller and a touch screen, which is used to control the operation of the entire equipment, including feeding, cleaning, gluing, encapsulating, hot pressing, film tearing, cutting and collecting processes.

[0023] The above technical solution provided by the embodiment of the present application has the following advantages compared with the prior art:

[0024] The fully automatic tinfoil strip wrapping equipment provided by the present invention integrates a tinfoil feeding mechanism, a cleaning mechanism, an air drying mechanism, a gluing mechanism, a strip feeding mechanism, a gluing mechanism, a hot pressing mechanism, a cutting mechanism and a material receiving mechanism to realize the processes of feeding, cleaning, gluing, gluing, hot pressing, cutting and material receiving, thereby realizing fully automated operation of strip wrapping and improving production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The accompanying drawings are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present invention, and together with the description, serve to explain the principles of the present invention.

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0027] In the attached figure:

[0028] Figure 1 This is a structural diagram of an embodiment of the fully automatic tinfoil strip wrapping equipment of the present application;

[0029] Figure 2 This is a structural diagram of an embodiment of the fully automatic tinfoil-wrapped strip equipment of this application without the outer shell;

[0030] Figure 3 This is a front view of an embodiment of the fully automatic tinfoil strip wrapping equipment of the present application;

[0031] Figure 4 This is a structural schematic diagram of another perspective of an embodiment of the fully automatic tinfoil strip wrapping equipment of the present application;

[0032] Figure 5 This is a top view of an embodiment of the fully automatic tinfoil strip wrapping equipment of the present application.

[0033] Reference numerals:

[0034] 1. A fully automatic tinfoil strip wrapping equipment; 10. Tinfoil feeding mechanism; 11. First tensioning device; 20. Cleaning mechanism; 21. Cleaning tank; 23. Sponge; 25. Cleaning liquid pump; 30. Air drying mechanism; 40. Gluing mechanism; 41. Glue storage bin; 43. Gluing parts; 50. Strip feeding mechanism; 51. Second tensioning device; 60. Gluing mechanism; 70. Hot pressing mechanism; 71. Pressing plate; 73. Heating module; 80. Cutting mechanism; 81. Cutting knife; 83. Cutting control module; 90. Material receiving mechanism; 91. Material receiving channel; 93. Collection box; 100. Viewing angle detection module; 110. Film tearing mechanism; 120. PLC controller. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0036] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0037] like Figure 1 - Figure 5 As shown, the fully automatic tinfoil and adhesive strip packaging equipment 1 provided by the present application is used for tinfoil and adhesive strip packaging, including:

[0038] A tinfoil feeding mechanism 10, for providing tinfoil, comprising a tinfoil coil and a first tensioning device 11;

[0039] The cleaning mechanism 20 is used to clean the tinfoil, and includes a cleaning tank 21, a sponge 23, and a cleaning liquid pump 25. The sponge 23 automatically dips into the cleaning liquid and applies it to the surface of the tinfoil.

[0040] An air drying mechanism 30 is used to dry the cleaning liquid on the surface of the tinfoil, and includes an air drying fan and an air drying nozzle;

[0041] The glue coating mechanism 40 is used to coat the surface of the tinfoil with glue, and includes a glue storage bin 41 and a glue coating member 43. The tinfoil passes through the glue storage bin 41 and the glue coating member 43 is pressed down onto the surface of the tinfoil so that the surface is coated with glue.

[0042] The adhesive strip feeding mechanism 50 is used to provide the adhesive strip, including an adhesive strip coil and a second tensioning device 51, with the tin foil passing under the adhesive strip;

[0043] The encapsulating mechanism 60 includes an encapsulating port for the mold. After the tin foil and the rubber strip are discharged, they pass through the encapsulating port of the mold of the encapsulating mechanism 60 simultaneously, so that the tin foil is encapsulated on the outer surface of the rubber strip.

[0044] The hot pressing mechanism 70 includes a pressing plate 71 and a heating module 73. The heating module 73 heats the pressing plate 71, and the pressing plate 71 presses down onto the surface of the finished adhesive strip wrapped with tinfoil to tighten the edge of the thermosetting tinfoil wrapping.

[0045] The cutting mechanism 80 is used to cut the finished product into segments, including a cutting blade 81 and a cutting control module 83;

[0046] The material collecting mechanism 90 is used to collect the finished products after cutting.

[0047] The fully automatic tinfoil and adhesive strip packaging machine is a highly efficient packaging machine specifically designed for the packaging of tinfoil and adhesive strips. The machine consists of several key components, each of which plays a vital role in ensuring the smooth progress of the packaging process.

[0048] First, the tinfoil feeding mechanism 10 is the starting part of the equipment, responsible for providing continuous tinfoil coils. This mechanism includes a tensioning device to ensure that the tinfoil maintains appropriate tension during the conveying process, thereby ensuring the smooth progress of subsequent processes.

[0049] Next is the cleaning mechanism 20, whose main function is to clean the surface of the tinfoil to ensure it is clean and dust-free. The cleaning mechanism 20 includes a cleaning tank 21, which is filled with cleaning fluid. A sponge 23 automatically dips in the cleaning fluid and evenly applies it to the surface of the tinfoil to achieve a clean effect.

[0050] The tinfoil needs to be air-dried after cleaning, and this is when the air-drying mechanism 30 comes in handy. It is composed of an air-drying blower and a plurality of air-drying nozzles, which can quickly dry the cleaning liquid on the surface of the tinfoil, ensuring that the tinfoil is dry before entering the next process.

[0051] The efficiency of the air-drying mechanism 30 directly affects the smoothness of the entire packaging process. In order to improve the air-drying efficiency, the air-drying fan usually adopts high-speed rotating blades to generate a strong airflow. The air-drying nozzle is designed to evenly distribute the airflow to ensure that every part of the tin foil can be fully dried. In addition, in order to adapt to tin foil of different thicknesses and widths, the nozzle position and wind force of the air-drying mechanism 30 can be adjusted to achieve the best air-drying effect. During the air-drying process, a temperature sensor is also provided to monitor the temperature of the tin foil surface to prevent damage to the tin foil due to excessive air-drying. Through these carefully designed measures, the fully automatic tin foil wrapping strip equipment 1 can ensure the quality of the tin foil during the packaging process, thereby improving the quality of the final product.

[0052] The glue coating mechanism 40 is an integral part of the tinfoil packaging process. It comprises a glue storage bin 41 and a heating module 73. As the tinfoil passes through the glue storage bin 41, a uniform layer of glue is applied to its surface. The heating module 73 ensures that the glue maintains the appropriate temperature during application for optimal bonding.

[0053] The viewing angle detection module 100 is a key component of the equipment for quality control. It includes a high-resolution camera and an advanced image processing system, capable of real-time inspection of the foil surface to determine whether the foil's gluing and shape meet preset standards. This ensures the quality of the final product.

[0054] The adhesive strip feeding mechanism 50 is responsible for providing a continuous adhesive strip coil. Similar to the tinfoil feeding mechanism 10 , it also includes a tensioning device to ensure that the adhesive strip maintains appropriate tension during the conveying process.

[0055] The encapsulation mechanism 60 is a core component of the entire device. It includes a mold encapsulation port, through which the tin foil and rubber strip pass simultaneously after discharge. During this process, the tin foil is encapsulated on the outer surface of the rubber strip, forming a strong composite material.

[0056] To ensure precision during the overmolding process, the mold's overmolding opening features a sophisticated mechanical structure that automatically adjusts to the thickness and width of the foil and adhesive strips to accommodate varying product specifications. Furthermore, the overmolding mechanism 60 is equipped with a pressure sensor to monitor the overmolding pressure in real time, ensuring the strength and uniformity of the composite material. After overmolding, the composite material passes through a cooling module to rapidly reduce the temperature and solidify the adhesive layer, preventing adhesion and deformation. The entire overmolding process is coordinated by a central control system, ensuring synchronization and continuity of all components, thereby improving production efficiency and product quality.

[0057] The heat-pressing mechanism 70 is a key component for ensuring the heat setting of the foil wrapping edges. It comprises a pressing plate 71 and a heating module 73. The heating module 73 heats the pressing plate 71, pressing it down onto the finished surface of the foil-wrapped adhesive strip. This compresses the edges of the foil wrapping, tightly bonding the glue and adhesive strip together through pressure, forming a strong packaging layer and ensuring its durability.

[0058] Optionally, a cooling mechanism may be provided after the hot pressing mechanism 70 . The finished product passes through the cooling mechanism, which uses a fan to blow air or natural cooling to rapidly solidify the packaging layer, thereby ensuring the stability and durability of the packaging.

[0059] The cutting mechanism 80 is used to cut the finished product into required segments, and includes a cutting blade 81 and a cutting control module 83. The cutting control module 83 can accurately control the movement of the cutting blade 81 to ensure the accuracy and consistency of the cutting.

[0060] The design of the cutting mechanism 80 takes into account the requirements for finished products of varying sizes and shapes. The cutting blade 81 is made of a high-hardness material to ensure it remains sharp and reduces wear during continuous operation. The cutting control module 83 utilizes advanced sensors and a microprocessor for precise control. It automatically adjusts the cutting speed and force according to a pre-set program to accommodate rubber strips of varying thickness and material. Furthermore, the cutting mechanism 80 is equipped with safety devices to ensure operator safety during maintenance and cleaning. The finished product is transported to the next process via a conveyor belt. The entire process is highly automated, significantly improving production efficiency and product quality.

[0061] Finally, the material collecting mechanism 90 is responsible for collecting the segmented finished products after cutting.

[0062] The material collection mechanism 90 consists of a series of conveyor belts and collection baskets that can flexibly adjust their speed and direction to accommodate finished products of varying lengths and shapes. The collection baskets are designed to be easily disassembled and cleaned, ensuring quick replacement during continuous production and minimizing downtime. Furthermore, the material collection mechanism 90 is equipped with sensors to detect whether finished products are being collected correctly. If an anomaly is detected, the system automatically sounds an alarm and stops the production line to prevent damage or loss of the finished products. This design not only improves the efficiency of finished product collection but also ensures their integrity, facilitating subsequent packaging and storage.

[0063] Working principle:

[0064] Feeding: Tin foil and adhesive strips are continuously output from their respective coils through the feeding device.

[0065] Cleaning: The tinfoil passes through the cleaning mechanism 20, and the sponge 23 automatically picks up the cleaning liquid and applies it to the surface of the tinfoil.

[0066] Air drying: The tinfoil passes through the air drying mechanism 30, and the fan of the air drying mechanism 30 dries the cleaning liquid on the surface of the tinfoil.

[0067] Gluing: The tin foil is evenly coated with glue through the glue coating mechanism 40, the glue storage bin 41 and the heating module 73.

[0068] Glue coating: The rubber strip feeding mechanism 50 provides the rubber strip, and the tin foil passes under the rubber strip. The tin foil and the rubber strip pass through the mold glue coating port of the glue coating mechanism 60 simultaneously, so that the tin foil is coated on the outer surface of the rubber strip.

[0069] Hot pressing: The pressing plate 71 of the hot pressing mechanism 70 is heated and pressed downward to tighten the edges of the thermosetting tin foil wrap.

[0070] Cutting: The cutting mechanism 80 cuts the finished product into sections to ensure that the finished product has the same length.

[0071] Finished product collection: After the finished product is cut into a specified length by the cutting mechanism 80, it is transported to the designated collection box 93 by the conveyor belt.

[0072] Material collection: The material collection mechanism 90 collects the finished products after cutting and segmenting, judges the condition of the tin foil through the viewing angle detection module 100, and collects good products and defective products into different collection boxes 93 respectively.

[0073] In this application, the entire production process is automated, reducing manual intervention and improving production efficiency. The viewing angle detection module 100 and PLC controller 120 precisely control the parameters of each step, ensuring product quality and high precision. Equipment parameters can be adjusted to suit the specifications of different adhesive strips and tin foil, adapting to various production needs and demonstrating strong adaptability. The equipment's rational structural design makes it easy to clean and maintain, extending its service life and facilitating maintenance. Multiple safety protection measures are in place to ensure the safety of both operators and equipment, ensuring the safety and reliability of the equipment.

[0074] Furthermore, the fully automatic tinfoil wrapping strip equipment 1 also includes a viewing angle detection module 100, which is arranged between the gluing mechanism 40 and the glue strip feeding mechanism 50, and includes a camera and an image processing system for detecting the surface condition of the tinfoil and determining whether the gluing condition and shape of the tinfoil meet the standards.

[0075] The fully automatic tinfoil wrapped rubber strip equipment 1, in addition to the basic gluing and feeding functions, is also specially equipped with a viewing angle detection module 100. The viewing angle detection module 100 is cleverly arranged between the gluing mechanism 40 and the rubber strip feeding mechanism 50 to ensure that it can effectively monitor the entire production process. The viewing angle detection module 100 is mainly composed of a high-precision camera and an advanced image processing system, and its main function is to detect the condition of the tinfoil surface in real time. By accurately capturing every detail of the tinfoil, the viewing angle detection module 100 can accurately determine whether the gluing of the tinfoil is uniform, and whether the shape of the rubber strip meets the established standards. In this way, the equipment not only improves production efficiency, but also ensures product quality, providing strong technical support for the production of high-quality tinfoil wrapped rubber strips.

[0076] In actual applications, the high-precision camera of the viewing angle detection module 100 can capture tiny flaws on the surface of the tinfoil, such as scratches, stains, or uneven glue distribution. The image processing system analyzes the captured images through complex algorithms, quickly identifies tinfoil that does not meet quality standards, and feeds this information back to the control system. The control system then adjusts the working parameters of the gluing mechanism 40, or stops production when necessary, to prevent the production of defective products. In addition, the viewing angle detection module 100 can also record and store detection data to facilitate subsequent quality tracking and analysis, and further optimize the production process. Through this intelligent quality monitoring, the fully automatic tinfoil wrapped strip equipment 1 can achieve high-efficiency and high-precision production, meeting the strict requirements of different customers for product quality.

[0077] Furthermore, the material receiving mechanism 90 includes a material receiving channel 91 and two collecting boxes 93. The inlet of the material receiving channel 91 is connected to the cutting mechanism 80, and the outlet is connected to the two collecting boxes 93. The two collecting boxes 93 are used to collect good products and defective products, respectively. A baffle is provided in the material receiving channel 91, and the baffle swings and switches so that the outlet of the material receiving channel 91 is connected to one of the collection boxes 93.

[0078] During the finished product collection process, the switching of collection bins 93 is controlled by a baffle. The baffle swings based on feedback from the viewing angle detection module 100 to ensure that finished products fall accurately into the corresponding collection bin 93. The baffle's movement is determined by the viewing angle detection module 100 detecting the condition of the tinfoil. If the viewing angle detection module 100 detects a normal amount of glue on the tinfoil surface and no damage, it is considered a good product. The baffle opens to connect to the collection bin 93 for good products, and the finished product falls into this bin. If the viewing angle detection module 100 detects an abnormal amount of glue on the tinfoil surface or damage, it is considered a defective product. The baffle opens to connect to the collection bin 93 for defective products, and the finished product falls into this bin. Each collection bin 93 is equipped with a weight sensor to monitor the weight of the finished products within, enabling real-time monitoring of production quantities. Furthermore, the fullness of the collection bin 93 is signaled to the operator via a signal light or display screen, allowing for timely cleaning and replacement, ensuring continuity and efficiency in the production process.

[0079] In order to further improve the automation level and production efficiency of the equipment, the material receiving mechanism 90 also includes an automatic cleaning device. The automatic cleaning device is connected to the full load status signal of the collection box 93. When any collection box 93 reaches the preset full load weight, the automatic cleaning device is activated and the finished products in the collection box 93 are automatically transferred to the finished product temporary storage area. The finished product temporary storage area is equipped with multiple separate storage units, each storage unit corresponding to a different product batch, ensuring the classified storage and management of the finished products. In addition, the operation of the entire material receiving mechanism 90 is comprehensively managed by the central control system. The system can receive and process data information from the viewing angle detection module 100, weight sensor and automatic cleaning device in real time, optimize and adjust the entire material receiving process, and ensure the stability of equipment operation and the consistency of finished product quality.

[0080] Furthermore, the fully automatic tinfoil wrapped strip equipment 1 also includes a film tearing mechanism 110 , which includes a film tearing roller and a diaphragm collection box 93 . The film tearing roller peels the diaphragm from the tinfoil surface and collects it into the diaphragm collection box 93 .

[0081] The film-tearing mechanism 110 can tear off the isolation film on the outer surface of the tinfoil. The isolation film adheres to the outer surface of the tinfoil and provides a heat-insulating effect. After the tinfoil is wrapped around the rubber strip and fastened by heat pressing, the isolation film on the outer surface is removed to obtain the final product. This not only ensures product quality but also improves production efficiency, making the entire production process smoother and more efficient.

[0082] Furthermore, a stirring device is provided in the glue storage bin 41 of the glue coating mechanism 40 .

[0083] The stirring device can ensure the uniformity of the glue and avoid the stratification or precipitation of the glue caused by long-term standing. The stirring device can be a motor with a stirring roller, a stirring knife, etc. During the gluing process, the stirring device in the glue storage bin 41 will continue to work to ensure that the glue remains in the best condition before being applied to the rubber strip. In addition, the gluing mechanism 40 is also equipped with a temperature control system, which accurately controls the temperature of the glue to adapt to the gluing requirements of different environments and materials, thereby ensuring the quality of the gluing. The precise control and optimized design of the gluing mechanism 40 make the gluing of the rubber strip uniform and stable, greatly improving the overall quality of the product.

[0084] Furthermore, the mold encapsulation port of the encapsulation mechanism 60 is provided with a temperature control module.

[0085] The temperature control module, which can be a temperature sensor, monitors and adjusts the temperature of the overmolding port in real time to ensure optimal adhesive bonding during strip coating. Precise temperature control prevents premature curing of the glue due to excessively high temperatures, or weak adhesion due to excessively low temperatures. Furthermore, the temperature control module automatically adjusts operating parameters based on different glue types and environmental conditions to accommodate diverse production needs. This intelligent temperature management approach not only improves production efficiency but also further ensures product quality stability and reliability.

[0086] Furthermore, the pressing plate 71 of the hot pressing mechanism 70 is provided with a pressure regulating module.

[0087] The pressure regulating module can automatically adjust the pressure of the pressing plate 71 according to different material properties and thicknesses to ensure the ideal bonding effect between the tin foil and the rubber strip. The pressure regulating module can be a combination of a pressure sensor and a cylinder. Through precise pressure control, problems such as material deformation due to excessive pressure or weak bonding due to insufficient pressure can be avoided. In addition, the hot pressing mechanism 70 is also equipped with a temperature control system that works in conjunction with the pressure regulating module to achieve precise control of the hot pressing process. This comprehensive temperature and pressure management method not only improves production efficiency, but also ensures the quality stability and reliability of the product.

[0088] Furthermore, the cutting blade 81 of the cutting mechanism 80 is provided with an automatic replacement module.

[0089] The automatic blade replacement module for the cutting blade 81 is designed to automatically replace the blade with a new one when it becomes worn or damaged, thereby reducing equipment downtime and improving production continuity. The module senses the usage of the cutting blade 81 and automatically initiates a replacement procedure when it detects that the performance of the cutting blade 81 has dropped below a certain standard. The replacement process is quick and accurate, ensuring consistent cutting quality. In addition, the module is equipped with a blade life monitoring system that monitors the blade's usage status in real time and provides maintenance alerts through the equipment's control system, further optimizing production processes and equipment maintenance efficiency.

[0090] Furthermore, a sensor is provided in the material receiving channel 91 of the material receiving mechanism 90 .

[0091] The sensor can be a material sensor, i.e., an infrared sensor, a laser sensor, etc. These sensors can monitor the flow of materials in the receiving channel 91 in real time. When the material passes through the receiving channel 91, the sensor will detect the presence of the material and transmit the signal to the control system. The control system automatically adjusts the receiving speed and direction based on the received signal to ensure that the material can enter the next production link smoothly and orderly. In addition, the sensor can also identify materials of different specifications, automatically classify and guide them to the corresponding receiving position, greatly improving the accuracy and efficiency of material collection. In abnormal situations, such as material blockage or misalignment, the sensor will immediately issue an alarm, and the operator can quickly respond and deal with the problem to avoid production interruption and material loss.

[0092] Furthermore, the device also includes a control system, including a PLC controller 120 and a touch screen, for controlling the operation of the entire device, including processes such as feeding, cleaning, gluing, gluing, hot pressing, film tearing, cutting and collecting.

[0093] The control system uses programming to automate operations, ensuring precise execution at every stage. The PLC controller 120, at its core, receives signals from sensors and other input devices and makes corresponding control decisions based on pre-set program logic. A touch screen provides an intuitive interface for operators to monitor equipment status in real time, manually adjust parameters, and intervene when necessary. Furthermore, the control system features self-diagnostic capabilities that promptly detect and report any equipment anomalies, thereby reducing downtime and improving production efficiency. The entire control system is designed to streamline operational processes, reduce human error, and ensure stable equipment operation and high-quality product output.

[0094] It can be understood that the above embodiments only express the preferred implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the patent scope of the present invention. It should be pointed out that for ordinary technicians in this field, without departing from the concept of the present invention, the above technical features can be freely combined, and several deformations and improvements can be made, all of which fall within the scope of protection of the present invention. Therefore, all equivalent changes and modifications made to the scope of the claims of the present invention should fall within the scope of coverage of the claims of the present invention.

Claims

1. A fully automatic tinfoil and adhesive strip packaging equipment, used for tinfoil and adhesive strip packaging, characterized by: include: A tinfoil feeding mechanism, for providing tinfoil, comprising a tinfoil coil and a first tensioning device; A cleaning mechanism for cleaning tinfoil, comprising a cleaning tank, a sponge, and a cleaning liquid pump; the sponge automatically dips into the cleaning liquid and applies it to the surface of the tinfoil; An air drying mechanism, used for drying the cleaning liquid on the surface of the tin foil, including an air drying fan and an air drying nozzle; The gluing mechanism is used to apply glue to the surface of the tin foil, and includes a glue storage bin and a gluing unit. The tin foil passes through the glue storage bin and the gluing unit is pressed down to the surface of the tin foil so that the surface is coated with glue. The adhesive strip feeding mechanism is used to provide the adhesive strip, including an adhesive strip coil and a second tensioning device, with the tin foil passing under the adhesive strip; The encapsulating mechanism includes a mold encapsulating port, and the tin foil and the rubber strip are discharged and simultaneously pass through the mold encapsulating port of the encapsulating mechanism, so that the tin foil is coated on the outer surface of the rubber strip; The hot pressing mechanism includes a pressing plate and a heating module. The heating module heats the pressing plate, and the pressing plate presses down onto the surface of the finished adhesive strip wrapped with tinfoil to tighten the edge of the thermosetting tinfoil wrapping. A cutting mechanism, used for cutting the finished product into segments, including a cutting knife and a cutting control module; The material collecting mechanism is used to collect the finished products after cutting.

2. The fully automatic tinfoil strip wrapping equipment according to claim 1, characterized in that: The fully automatic tinfoil strip wrapping equipment also includes a viewing angle detection module, which is arranged between the gluing mechanism and the strip feeding mechanism, and includes a camera and an image processing system, which is used to detect the surface condition of the tinfoil and determine whether the gluing condition and shape of the tinfoil meet the standards.

3. The fully automatic tinfoil strip wrapping equipment according to claim 1, characterized in that: The material receiving mechanism includes a material receiving channel and two collecting boxes. The inlet of the material receiving channel is connected to the cutting mechanism, and the outlet is connected to the two collecting boxes. The two collecting boxes are used to collect good products and defective products, respectively. A baffle is provided in the material receiving channel, and the baffle swings and switches to make the outlet of the material receiving channel connected to one of the collection boxes.

4. The fully automatic tinfoil-wrapped strip equipment according to claim 1, characterized in that: The fully automatic tinfoil wrapped strip equipment also includes a film tearing mechanism, which includes a film tearing roller and a diaphragm collection box. The film tearing roller peels the diaphragm from the tinfoil surface and collects it into the diaphragm collection box.

5. The fully automatic tinfoil-wrapped strip equipment according to claim 1, characterized in that: A stirring device is provided in the glue storage bin of the glue coating mechanism.

6. The fully automatic tinfoil-wrapped strip equipment according to claim 1, characterized in that: The mold encapsulation port of the encapsulation mechanism is provided with a temperature control module.

7. The fully automatic tinfoil-wrapped strip equipment according to claim 1, characterized in that: The pressing plate of the hot pressing mechanism is provided with a pressure regulating module.

8. The fully automatic tinfoil-wrapped strip equipment according to claim 1, characterized in that: The cutting knife of the cutting mechanism is provided with an automatic replacement module.

9. The fully automatic tinfoil-wrapped strip equipment according to claim 1, characterized in that: A sensor is provided in the material receiving channel of the material receiving mechanism.

10. The fully automatic tinfoil-wrapped strip equipment according to claim 1, characterized in that: The equipment also includes a control system, including a PLC controller and a touch screen, for controlling the operation of the entire equipment, including feeding, cleaning, gluing, gluing, hot pressing, film tearing, cutting and material collection processes.

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