Thermocompression bonding device
The online hot pressing device realizes the series arrangement of the hot pressing station and other packaging stations, and the robot automatically places the outer sealing head, which solves the problem of large land and long time consuming of the hot pressing station, and improves packaging efficiency and safety.
Patent Information
- Application Number
- CN202422827266.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The existing hot pressing station covers a large area, and the paper rolls take a long time to convey back and forth between the hot pressing station and the conveying station, resulting in low packaging efficiency.
The online hot pressing device is adopted to realize the online pressing of paper rolls through the outer head robot, clamping device and telescopic device. The hot pressing station is arranged in series with other packaging stations. The outer head is automatically placed with a robot and a head clamp, and the compressing action is carried out in combination with the linear guide rail and the speed reduction motor drive chain.
The equipment footprint is reduced, the packaging efficiency is improved, the station switching time is reduced, and the system safety and the work efficiency of operators are improved.
Smart Images

Figure CN223279460U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to finished paper roll packaging equipment, in particular to a hot pressing device. Background Art
[0002] In the papermaking industry, hot pressing devices are common equipment in finished paper roll packaging systems. In the packaging system, after the paper roll is placed with the inner head, radially folded with kraft paper, and packaged, the outer heads on both ends of the paper roll need to be pressed together to seal it. The outer head is generally a round kraft paper with a diameter that matches the diameter of the paper roll. One side of the outer head contains hot melt adhesive, which is non-sticky at room temperature but becomes sticky after heating. Because the outer head needs to be placed and heated before pressing, the hot pressing station in the packaging system is usually an offline station, that is, the hot pressing device is arranged in parallel with the conveyor. The paper roll with the outer head pressed needs to be transported from the original conveying station to the hot pressing station for pressing. After pressing is completed, the paper roll is transported to the next station or the original conveying station.
[0003] The heat pressing stations in the above packaging system occupy a large area due to their parallel arrangement, and it takes a long time to transport the paper roll back and forth between the heat pressing station and the conveying station, which greatly reduces the packaging efficiency of the system. Summary of the Invention
[0004] The purpose of the utility model is to address the defects of the existing kraft paper packaging system, such as the large area occupied by the hot pressing station and the long time-consuming reciprocating transportation, and to provide a more reasonable hot pressing device, namely an online hot pressing device, so that after the paper roll that has completed the front-end packaging process comes out, the outer head can be directly pressed without switching the station, thereby realizing the series arrangement of the hot pressing station and other packaging stations, reducing the occupied area and improving the packaging efficiency.
[0005] In order to achieve its purpose, the present invention is implemented through the following technical solutions:
[0006] A hot pressing device includes an outer head sealing robot, a clamping device, a telescopic device, and a hot pressing plate. The outer head sealing robot is placed between the outer head stack and the hot pressing plate, and is used to absorb the required outer heads from the outer head stack according to the specification parameters of the paper roll and place them on the hot pressing plate; the telescopic device is installed on the clamping device and connected to the hot pressing plate. After the paper roll is transported to the front of the device for pressing, the telescopic device is extended to drive the hot pressing plate to the two sides of the paper roll for pressing, and the clamping device is used to apply pressure and maintain it. After the pressing is completed, the telescopic device drives the hot pressing plate to retract, so that the pressed paper roll continues to move forward, thereby realizing online pressing of the paper roll.
[0007] Furthermore, the external head sealing robot is composed of a manipulator and a head sealing fixture, and the manipulator is equipped with the head sealing fixture.
[0008] Furthermore, the clamping device consists of a base and a clamping drive mechanism. The base is equipped with a linear guide rail. The clamping mechanism is installed on the base through the linear guide rail and is connected to the reduction motor and chain. The chain is driven by the reduction motor to reciprocate on the linear guide rail, driving the telescopic device and the hot pressing plate to complete the pressing action.
[0009] Furthermore, the base is a box-type structure made of welded steel plates, serving as a working platform for the entire hot pressing device.
[0010] Furthermore, the telescopic device consists of a cantilever, a linear guide, and a reduction motor. The cantilever is installed on the linear guide and connected to the reduction motor and a chain. The reduction motor drives the chain to drive the cantilever to reciprocate on the linear guide, thereby realizing the telescopic movement of the hot pressing plate and realizing the online pressing action.
[0011] Furthermore, the hot pressing plate is composed of a panel, a heating wire, a chassis, and a fan. There is a suction hole on the panel; a heating wire is provided on the back of the panel, a cavity is provided in the chassis, and a fan is installed on the top of the chassis. The fan is used to draw a vacuum, thereby sucking the outer head placed on the panel.
[0012] Furthermore, the panel is made of pure aluminum.
[0013] Furthermore, the heating wire is a straight rod heating wire.
[0014] The beneficial effects of the utility model are:
[0015] 1. The hot pressing station is arranged in series with other packaging stations, which greatly reduces the floor space required for the packaging system installation. After the paper rolls have completed the front-end packaging process, the outer head can be directly pressed without switching stations, thus realizing the series arrangement of the hot pressing station and other packaging stations, reducing the floor space and improving packaging efficiency.
[0016] 2. The robot replaces manual placement of the external head, reducing direct or indirect contact between personnel and machinery and equipment, which not only reduces the labor intensity of operators but also improves the safety of the entire system;
[0017] 3. Compared with other traditional packaging systems, the stations in the packaging system using the heat pressing device of the present invention are arranged in series, and the equipment in each station can operate independently online without affecting each other, which significantly improves the packaging efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of a heat pressing device in an embodiment of the present utility model;
[0019] Figure 2 This is a schematic structural diagram of the outer head robot in an embodiment of the present utility model;
[0020] Figure 3 This is a schematic structural diagram of the clamping device in an embodiment of the present utility model;
[0021] Figure 4 This is a schematic structural diagram of the telescopic device in an embodiment of the present utility model;
[0022] Figure 5 This is a schematic diagram of the structure of the hot pressing plate in the embodiment of the present utility model;
[0023] In the figure: 1-external head robot; 2-clamping device; 3-telescopic device; 4-hot pressing plate; 5-manipulator; 6-head fixture; 7-base; 8-clamping mechanism; 9-linear guide; 10-acceleration motor; 11-chain; 12-cantilever; 13-linear guide; 14-reduction motor; 15-chain; 16-panel; 17-heating wire; 18-chassis; 19-fan; 20-suction hole; 21-external head stack. DETAILED DESCRIPTION
[0024] The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
[0025] like Figure 1 As shown, the utility model provides a hot pressing device, which is mainly composed of an outer head robot 1, a clamping device 2, a telescopic device 3, and a hot pressing plate 4. The outer head robot 1 is placed between the outer head stack 21 and the hot pressing plate 4, and is used to extract the required outer heads from the outer head stack 21 according to the paper roll specification parameters and place them on the hot pressing plate 4; the telescopic device 3 is installed on the clamping device 2 and is connected to the hot pressing plate 4. After the paper roll is transported to the front of the device for pressing, the telescopic device 3 is extended to drive the hot pressing plate 4 to press the two sides of the paper roll, and the clamping device 2 applies pressure to maintain the press. After the pressing is completed, the telescopic device 3 drives the hot pressing plate 4 to retract, and the pressed paper roll continues to move forward, thereby realizing online pressing of the paper roll.
[0026] The outer head robot 1 is composed of a manipulator 5 and a head clamp 6. It picks up the appropriate outer head according to the paper roll specifications and places it on the hot press plate 4. Its structure is as follows: Figure 2 As shown, the manipulator 5 is equipped with a head clamp 6.
[0027] The clamping device 2 consists of a base 7 and a clamping mechanism 8. The base 7 is a box-shaped structure, and a linear guide 9 is installed on the base 7. The clamping mechanism 8 is installed on the base 7 through the linear guide 9 and is connected to the reduction motor 10 and the chain 11. The chain 11 is driven by the reduction motor 10 and reciprocates on the linear guide 9 to achieve the pressing action. The structure is as follows Figure 3 shown.
[0028] The telescopic device 3 consists of a cantilever 12, a linear guide 13, and a reduction motor 14. The cantilever 12 is mounted on the linear guide 13 and is connected to the reduction motor 14 and the chain 15. The reduction motor 14 drives the chain 15 to drive the cantilever 12 to reciprocate on the linear guide 13, thereby realizing the telescopic movement of the hot pressing plate and the online pressing action. The structure is as follows Figure 4 shown.
[0029] The hot plate 4 consists of a panel 16, a heating wire 17, a chassis 18, and a fan 19. In order to obtain good thermal conductivity, the panel 16 is made of pure aluminum and has suction holes 20. The heating wire 17 is provided on the back of the panel 16. The heating wire 17 is in the form of a straight rod, which is convenient for later maintenance and replacement. A cavity is provided in the chassis 18, which can effectively increase the negative pressure effect. A fan 19 is installed on the top of the chassis 18. The fan 19 is used to draw a vacuum, thereby sucking the outer head placed on the panel 16. The structure is as follows: Figure 5 shown.
[0030] The working process of this utility model is as follows:
[0031] The outer head robot 1 picks up a suitable outer head from the outer head pile 21 according to the specification parameters of the paper roll and places it on the hot pressing plate 4. The negative pressure generated by the start-up of the fan 19 keeps the outer head adsorbed on the hot pressing plate 4 for heating preparation. After the paper roll arrives at the work station, the hot pressing plates 4 at both ends automatically extend and move to the middle through the telescopic device 3, pressing the outer heads on the hot pressing plates 4 to the ends of both sides of the paper roll, and pressurizing and maintaining them through the clamping device 2. After the pressing time is reached, the hot pressing plates 4 on both sides retract, and the pressed paper roll continues to move forward.
Claims
1. A thermal compression bonding device, characterized in that: It includes an external head sealing robot, a clamping device, a telescopic device, and a hot pressing plate. The external head sealing robot is placed between the external head stack and the hot pressing plate, and is used to pick up the required external heads from the external head stack according to the specification parameters of the paper roll and place them on the hot pressing plate; the telescopic device is installed on the clamping device and connected to the hot pressing plate. After the paper roll is transported to the front of the device for pressing, the telescopic device is extended to drive the hot pressing plate to both sides of the paper roll for pressing, and the clamping device is used to apply pressure and maintain it. After the pressing is completed, the telescopic device drives the hot pressing plate to retract, so that the pressed paper roll continues to move forward, thereby realizing online pressing of the paper roll.
2. The heat pressing device according to claim 1, characterized in that: The external head sealing robot is composed of a manipulator and a head sealing fixture, and the manipulator is equipped with the head sealing fixture.
3. The heat pressing device according to claim 1, characterized in that: The clamping device consists of a base and a clamping drive mechanism. The base is equipped with a linear guide rail. The clamping mechanism is installed on the base through the linear guide rail and is connected to the reduction motor and chain. The reduction motor drives the chain to reciprocate on the linear guide rail, driving the telescopic device and the hot pressing plate to complete the pressing action.
4. The heat pressing device according to claim 3, characterized in that: The base is a box-type structure made of welded steel plates and serves as the working platform for the entire hot pressing device.
5. The thermal compression bonding device according to claim 1, wherein: The telescopic device consists of a cantilever, a linear guide, and a reduction motor. The cantilever is installed on the linear guide and connected to the reduction motor and a chain. The reduction motor drives the chain to drive the cantilever to reciprocate on the linear guide, thereby realizing the telescopic movement of the hot pressing plate and achieving online pressing.
6. The heat pressing device according to claim 1, characterized in that: The hot pressing plate consists of a panel, a heating wire, a chassis, and a fan. There are suction holes on the panel; there is a heating wire on the back of the panel, a cavity is provided in the chassis, and a fan is installed on the top of the chassis. The fan is used to draw a vacuum, thereby sucking the outer head placed on the panel.
7. The heat pressing device according to claim 1, characterized in that: The panel is made of pure aluminum.
8. The heat pressing device according to claim 1, characterized in that: The heating wire adopts a straight rod type heating wire.