Transplanting and turning-over mechanism for special-shaped magnetic powder core products

Abstract

The utility model discloses a transplanting and turning-over mechanism for special-shaped magnetic powder core products. The transplanting and turning-over mechanism comprises a support, a buffering assembly, a transplanting assembly and a turning-over assembly, the temporary storage assembly comprises a temporary storage conveying belt mounted on the bracket; the turn-over assembly comprises a discharging conveying belt installed on the support, a first turn-over block is arranged above the discharging conveying belt, and a cambered surface used for turning over the special-shaped magnetic powder core is arranged on the first turn-over block. The transplanting assembly comprises an adsorption part movably installed on the support, and the adsorption part can transfer the special-shaped magnetic powder cores on the temporary storage conveying belt to the position above the arc face of the first turning-over block. And the special-shaped magnetic powder core can slide along the cambered surface to realize 90-degree overturning and fall on the discharging conveying belt. Through the arrangement, according to the scheme, the special-shaped magnetic powder cores can be automatically transplanted and turned over, then the problem that the efficiency of manual one-by-one transplanting and turning over is low can be solved, the error rate is reduced, and the number of workers needed by transplanting and turning over work, the work cost and the work intensity are reduced.

Description

Technical Field

[0001] The utility model relates to the field of magnetic powder core processing equipment, in particular to a transplanting and turning mechanism for special-shaped magnetic powder core products. Background Art

[0002] The current method for transplanting and turning over special-shaped magnetic powder core products is manual transplanting and turning over, which has the following problems: 1) During the production process, manual transplanting and turning over are performed one by one, resulting in low production efficiency; 2) Since individual products are transplanted and turned over one by one, manual transplanting and turning over may cause a decrease in work efficiency and an increase in the error rate due to long-term manual repetitive work, which may lead to incomplete turning over; 3) Due to the high demand for special-shaped magnetic powder core products and the long production time, a large number of workers are required, resulting in increased labor costs.

[0003] Announcement No. CN207903430U discloses a can flipping conveying device, which includes: a first conveyor belt, a second conveyor belt, a stand, a speed reducer, a swing arm, and a suction cup. The first conveyor belt and the second conveyor belt are symmetrically arranged on both sides of the stand, the speed reducer is arranged on the top of the stand, the swing arm is vertically arranged on the output shaft of the speed reducer, the end of the swing arm extends above the end of the first conveyor belt, and the suction cup is arranged at the end of the swing arm. The inner concave surface of the suction cup is an arc surface corresponding to the outer circle of the can. In the can flipping conveying device, spaced cans are conveyed on the first conveyor belt, are sucked and fixed when they come into contact with the suction cup, and then move to the second conveyor belt as the swing arm flips 180 degrees, realizing the flipping of the cans.

[0004] In the prior art, the side surface, rather than the top surface, of the can is fixed by a suction cup through a swing arm. When the swing arm sends the can from the first conveyor belt to the second conveyor belt, the suction cup needs to maintain an adsorption state with the can, that is, the can is equivalent to being fixed above the second conveyor belt. If the second conveyor belt maintains a conveying state, then when the suction cup is suddenly separated from the can, the conveyor belt at the bottom of the pressure tank remains in a moving state, which causes the second conveyor belt to rub against the can and cause the can to fall over. In addition, the device in the prior art can only complete the flipping of one material at a time, thereby making the device's efficiency in flipping materials slow. Utility Model Content

[0005] In order to solve the problem in the prior art that the material is easily dumped due to friction between the material and the conveyor belt after flipping, and the material cannot be kept in the flipped state, the purpose of the utility model is to provide a transplanting and flipping mechanism for special-shaped magnetic powder core products, which can ensure the success rate of material flipping and improve the efficiency of material flipping.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a mechanism for transplanting and flipping special-shaped magnetic powder core products, comprising a bracket and a cache assembly, a transplanting assembly and a flipping assembly installed on the bracket; the cache assembly comprises a cache conveyor belt installed on the bracket; the flipping assembly comprises a discharge conveyor belt installed on the bracket, a first flipping block is provided above the discharge conveyor belt, and the first flipping block is provided with an arc surface for flipping the special-shaped magnetic powder core; the transplanting assembly comprises an adsorption part movably installed on the bracket, the adsorption part can transfer the special-shaped magnetic powder core on the cache conveyor belt to above the arc surface of the first flipping block; the special-shaped magnetic powder core can slide along the arc surface to achieve a 90° flip and fall on the discharge conveyor belt.

[0007] Preferably, the first flip block is fan-shaped, and a cross-sectional angle of the first flip block is 90°.

[0008] Preferably, the first flip block is in the shape of an elongated strip, and the adsorption piece is in the shape of an elongated strip.

[0009] Preferably, the flip assembly further comprises a second flip block, which is fixed on the bracket. The second flip block and the first flip block are spaced apart, and the special-shaped magnetic powder core falls between the first flip block and the second flip block after being flipped.

[0010] Preferably, the second flip block has the same structure as the first flip block, and the arc surface of the first flip block and the arc surface of the second flip block are arranged facing each other.

[0011] Preferably, a horizontally arranged electric push rod is installed on the bracket, the telescopic end of the electric push rod is fixed with a connecting frame, the connecting frame is installed with a vertically arranged lifting cylinder, and the adsorption piece is installed on the telescopic end of the lifting cylinder; the electric push rod can drive the connecting frame to move horizontally, and the lifting cylinder can drive the adsorption piece to move up and down.

[0012] Preferably, the adsorption member includes an electromagnet, and the adsorption member can be attracted to or separated from the special-shaped magnetic powder core by controlling the power on and off of the electromagnet.

[0013] Preferably, the cache assembly includes a first mounting frame, on which two first transmission rollers are rotatably mounted, the cache conveyor belt is sleeved on the two first transmission rollers, and the bracket is also equipped with a first motor for driving the first transmission roller selection.

[0014] Preferably, the discharging assembly includes a second mounting frame, on which two second transmission rollers are rotatably mounted, the discharging conveyor belt is sleeved on the two second transmission rollers, and the bracket is also equipped with a second motor for driving the second transmission rollers.

[0015] Preferably, a coding machine is also installed on the bracket, and the turned-over special-shaped magnetic powder core is sent to the coding machine by a discharge conveyor belt for coding processing.

[0016] The beneficial effects of the technical solution of the present invention are as follows: in the above solution, the magnetic powder core is in a free state during the turning process, and is still in a free state when in contact with the second conveyor belt, so that the magnetic powder core can adapt to the movement of the second conveyor belt when the turning is completed, thereby improving the success rate of material turning; the above solution can automatically transplant and turn over the special-shaped magnetic powder cores, thereby solving the problem of low efficiency of manual transplanting and turning one by one; and the above mechanism can complete the transplanting and turning work in an automated and standardized manner, thereby improving work efficiency, reducing the error rate, and reducing the number of staff, work costs and work intensity required for the transplanting and turning work. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a structural diagram of a mechanism for transplanting and turning over special-shaped magnetic powder core products;

[0018] Figure 2 This is a schematic diagram of the structure of the cache component and the output component;

[0019] Figure 3 This is a schematic structural diagram of the first flipping block and the second flipping block;

[0020] Figure 4 Schematic diagram of the structure of the transplanting component.

[0021] Figure numerals: 1. bracket; 2. adsorption part; 21. third mounting frame; 22. guide rail; 23. electric push rod; 24. guide block; 25. lifting cylinder; 26. connecting frame; 3. buffer conveyor belt; 31. first mounting frame; 32. first transmission roller; 4. discharge conveyor belt; 41. second mounting frame; 42. second transmission roller; 5. first flipping block; 51. arc surface; 6. second flipping block. DETAILED DESCRIPTION

[0022] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.

[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "clockwise", "counterclockwise" and the like to indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, unless otherwise specified, "plurality" means two or more, unless expressly limited otherwise.

[0025] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0026] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature. Example

[0027] like Figures 1 to 4 The exhibited mechanism for transplanting and turning over special-shaped magnetic powder core products includes a bracket and a buffer component, a transplant component, and a turning component mounted on the bracket.

[0028] The cache assembly includes a cache conveyor belt 3 mounted on a bracket;

[0029] The turning assembly includes a discharge conveyor belt 4 mounted on a bracket, a first turning block 5 is provided above the discharge conveyor belt 4, and the first turning block 5 is provided with an arc surface for turning over the special-shaped magnetic powder core;

[0030] The transplanting assembly includes an adsorption part 2 movably mounted on a bracket 1, which can transfer the special-shaped magnetic powder core on the buffer conveyor belt 3 to the upper part of the arc surface 51 of the first flipping block 5; the special-shaped magnetic powder core can slide along the arc surface to achieve a 90° flip and fall onto the discharge conveyor belt.

[0031] With this arrangement, the overall structure adopts an automated design, reducing manpower, improving the efficiency of product transplanting and turning, and facilitating manual operation. Product transplanting and turning are more convenient, reducing product error rates. Since the products are directly fed from the buffer conveyor belt 3 to the transplanting and turning machine after cleaning, the problem of low transplanting and turning efficiency is solved. Workers only need to collect products at regular intervals in subsequent work sections, reducing the workload of transplanting and turning. While ensuring high-intensity use and without compromising product quality, this solution accelerates production efficiency, reduces labor costs, lowers the error rate during product transplanting and turning, and further reduces production costs.

[0032] In this embodiment, the cache assembly includes a first mounting frame 31, on which two first transmission rollers 32 are rotatably mounted, the cache conveyor belt 3 is sleeved on the two first transmission rollers 32, and the bracket 1 is also equipped with a first motor for driving the first transmission rollers 32 to be selected; the discharging assembly includes a second mounting frame 41, on which two second transmission rollers 42 are rotatably mounted, the discharging conveyor belt 4 is sleeved on the two second transmission rollers 42, and the bracket 1 is also equipped with a second motor for driving the second transmission rollers 42 to be selected.

[0033] In this embodiment, a third mounting frame 21 is mounted on the bracket 1. A horizontally arranged electric push rod 23 is mounted on the third mounting frame 21. A connecting frame 26 is fixed to the telescopic end of the electric push rod 23. A vertically arranged lifting cylinder 25 is mounted on the connecting frame 26. The adsorbent 2 is mounted on the telescopic end of the lifting cylinder 25. The electric push rod 23 can drive the connecting frame 26 to move laterally, and the lifting cylinder 25 can drive the adsorbent 2 to move upward and downward. Furthermore, a guide block 24 is fixed to the connecting frame 26, and a guide rail 22 is fixed to the third mounting frame. The guide block 24 and the guide rail 22 are slidably engaged. In other embodiments, the electric push rod 23 can also be replaced with a cylinder, a screw, or an air pump.

[0034] In this embodiment, the adsorption member 2 includes an electromagnet. By controlling the power on and off of the electromagnet, the adsorption member 2 can be attracted to or separated from the irregularly shaped magnetic powder core. Further preferably, the adsorption member 2 is in the form of an elongated strip, thereby enabling the adsorption member 2 to transfer multiple irregularly shaped magnetic powder cores at once.

[0035] In this embodiment, the first turning block 5 and the discharge conveyor belt 4 are arranged at intervals.

[0036] In this embodiment, the first flip block 5 is fan-shaped, and the cross-sectional angle of the first flip block 5 is 90°.

[0037] In this embodiment, the first turning block 5 is in the shape of an elongated strip, so that a plurality of special-shaped magnetic powder cores can be turned over at one time.

[0038] In this embodiment, the flip assembly further includes a second flip block 6, which is fixed on the bracket 1. The second flip block 6 and the first flip block 5 are spaced apart. After flipping, the special-shaped magnetic powder core falls between the first flip block 5 and the second flip block 6.

[0039] Further preferably, the second flipping block 6 has the same structure as the first flipping block 5, with the curved surface of the first flipping block 5 and the curved surface of the second flipping block 6 facing each other. This arrangement, with the two opposing curved surfaces, can reduce the positioning accuracy between the suction element 2 and the curved surface, thereby ensuring the mechanism's flipping success rate. In other embodiments, the second flipping block 6 can also be rectangular.

[0040] In this embodiment, a coding machine is also installed on the bracket 1, and the turned-over special-shaped magnetic powder core is sent to the coding machine by the discharge conveyor belt 4 for coding processing.

[0041] In this embodiment, the bracket 1 is made of aluminum alloy or carbon steel. Example

[0042] Different from the above-mentioned embodiment 1, the adsorption member 2 is installed on the telescopic end of the lifting cylinder 25 through a rotating cylinder. In this embodiment, the special-shaped magnetic powder core is turned over by the rotating cylinder.

[0043] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0044] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention without departing from the principles and purpose of the present invention.

Claims

1. A mechanism for transplanting and turning over special-shaped magnetic powder core products, characterized by: It comprises a bracket (1) and a buffer assembly, a transplanting assembly and a turning assembly mounted on the bracket (1); The cache assembly includes a cache conveyor belt (3) mounted on a bracket (1); The flip assembly comprises a discharge conveyor belt (4) mounted on a bracket (1); a first flip block (5) is provided above the discharge conveyor belt (4); and a curved surface (51) for flipping the special-shaped magnetic powder core is provided on the first flip block (5); The transfer assembly includes an adsorption member (2) movably mounted on a bracket (1), and the adsorption member (2) can transfer the special-shaped magnetic powder core on the buffer conveyor belt (3) to above the arc surface (51) of the first flip block (5); the special-shaped magnetic powder core can slide along the arc surface (51) to achieve a 90-degree flip and fall onto the discharge conveyor belt (4).

2. The mechanism for transplanting and turning over special-shaped magnetic powder core products according to claim 1, characterized in that: The first flip block (5) is fan-shaped, and the cross-sectional angle of the first flip block (5) is 90°.

3. The mechanism for transplanting and turning over special-shaped magnetic powder core products according to claim 1, characterized in that: The first flip block (5) is in the shape of a long strip, and the adsorption piece (2) is in the shape of a long strip.

4. The mechanism for transplanting and turning over special-shaped magnetic powder core products according to claim 1, characterized in that: The flip assembly further comprises a second flip block (6), which is fixed on the bracket (1). The second flip block (6) and the first flip block (5) are spaced apart, and the special-shaped magnetic powder core falls between the first flip block (5) and the second flip block (6) after being flipped.

5. The mechanism for transplanting and turning over special-shaped magnetic powder core products according to claim 4, characterized in that: The second flip block (6) and the first flip block (5) have the same structure, and the arc surface of the first flip block (5) and the arc surface of the second flip block (6) are arranged facing each other.

6. The mechanism for transplanting and turning over special-shaped magnetic powder core products according to claim 1, characterized in that: A horizontally arranged electric push rod (23) is installed on the bracket (1), a connecting frame (26) is fixed to the telescopic end of the electric push rod (23), a vertically arranged lifting cylinder (25) is installed on the connecting frame (26), and the adsorption member (2) is installed on the telescopic end of the lifting cylinder (25); the electric push rod (23) can drive the connecting frame (26) to move horizontally, and the lifting cylinder (25) can drive the adsorption member (2) to move up and down.

7. The mechanism for transplanting and turning over special-shaped magnetic powder core products according to claim 1, characterized in that: The adsorption member (2) comprises an electromagnet, and the adsorption member (2) can be attracted to or separated from the special-shaped magnetic powder core by controlling the power on and off of the electromagnet.

8. The mechanism for transplanting and turning over special-shaped magnetic powder core products according to claim 1, characterized in that: The cache assembly comprises a first mounting frame (31), two first transmission rollers (32) are rotatably mounted on the first mounting frame (31), a cache conveyor belt (3) is sleeved on the two first transmission rollers (32), and a first motor for driving the first transmission rollers (32) is also mounted on the bracket (1).

9. The mechanism for transplanting and turning over special-shaped magnetic powder core products according to claim 1, characterized in that: The discharging assembly includes a second mounting frame (41), two second transmission rollers (42) are rotatably mounted on the second mounting frame (41), a discharging conveyor belt (4) is sleeved on the two second transmission rollers (42), and a second motor for driving the second transmission rollers (42) is also mounted on the bracket (1).

10. The mechanism for transplanting and turning over special-shaped magnetic powder core products according to claim 1, characterized in that: A coding machine is also installed on the bracket (1), and the turned-over special-shaped magnetic powder core is sent to the coding machine by the discharge conveyor belt (4) for coding processing.

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