Electrolytic zinc sheet receiving and stacking device
Through the combined use of components such as conveyor belts, conveyor wheels, push rods and palletizing boxes, the problem of uneven bending and discharge of zinc sheets during the palletizing process is solved, and the neat palletization of zinc sheets and the improvement of production efficiency is achieved.
Patent Information
- Application Number
- CN202520011277.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2035-01-03
AI Technical Summary
Existing zinc sheets are prone to bend, fold and uneven discharge during the palletization process, resulting in low production efficiency and requires manual intervention.
The conveyor belt device, conveyor wheel device, push rod device and palletizing box device are adopted, combined with photoelectric sensors, lift baffles, screw motors, hydraulic cylinders and electric telescopic rods and other components to realize the attitude adjustment and neat palletization of zinc sheets.
The neat stacking of zinc sheets is achieved, production efficiency is improved, manual intervention is reduced, and the smooth progress of zinc sheet production process is ensured.
Smart Images

Figure CN223280167U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electrolytic zinc sheet stacking, and more specifically relates to a receiving and stacking device for electrolytic zinc sheets. Background Art
[0002] Existing zinc smelting mostly uses hydrometallurgical technology, where zinc is electrostatically concentrated onto cathode plates, and then the zinc flakes are stripped. After being stripped by automated stripping machines or manually, the flakes slide through chutes into pallet boxes, awaiting further processing.
[0003] However, after the zinc sheets are slid into the palletizing box, problems such as bending, folding, and uneven placement will occur. The zinc sheet stacking is mixed and needs to be manually stacked, which reduces production efficiency and affects the entire zinc sheet production process. Utility Model Content
[0004] In order to overcome the problems existing in the background technology, the utility model patent provides an electrolytic zinc sheet receiving and stacking device, which can solve the problem of chaotic stacking after the zinc sheets are peeled off and improve production efficiency.
[0005] In order to achieve the above-mentioned object, the utility model is realized by the following technical scheme: a device for receiving and stacking electrolytic zinc sheets, comprising: a conveyor belt device, a conveyor wheel device, a push rod device, and a stacking box device; the conveyor belt device is installed on the front side of the conveyor wheel device, and the push rod device and the stacking box device are installed on the left and right sides of the conveyor wheel device;
[0006] The conveyor belt device includes a conveyor belt and a support frame I, and baffles I are installed on both sides of the conveyor belt;
[0007] The conveying wheel device includes a support frame II and a conveying wheel. A lifting baffle is provided on both sides of the support frame II, and a limit baffle is provided above the support frame II for limiting the forward movement of the zinc sheet.
[0008] The push rod device includes a support frame III, a screw motor and a push rod, wherein the screw motor is mounted on the support frame III, the push rod is mounted on the screw motor, and a flat plate I for pushing the zinc sheet is provided at the front of the push rod;
[0009] The stacking box device includes a stacking box and a flattening gantry. The right side wall of the stacking box is hinged and the left side wall is open. A lifting hydraulic cylinder is installed inside the stacking box, and a flat plate II 404 for placing zinc sheets is provided on the lifting hydraulic cylinder. The flattening gantry is installed on both sides of the stacking box, and an electric telescopic rod is provided on the flattening gantry. A flat plate III for flattening zinc sheets is installed at the bottom of the electric telescopic rod, which is located directly above the stacking box.
[0010] Furthermore, a lifting cylinder is provided below the lifting baffle, and a guide rail interconnected with the support frame II is provided on the side wall of the lifting baffle.
[0011] Furthermore, the limit baffle is provided with two photoelectric sensors for detecting zinc sheets.
[0012] Furthermore, the flat plate II is provided with a forklift plate and a positioning groove for positioning the forklift plate.
[0013] Beneficial effects of the utility model: The utility model installs a conveyor belt device at the zinc sheet stripping outlet. After the zinc sheet with a skewed direction is transported to the conveying wheel by the conveyor belt, it will be blocked by the limit baffle to adjust its posture, and then pushed by the push rod to the forklift plate in the stacking box to be flattened. After the peeled zinc sheets have undergone the above operations, they will be neatly stacked on the forklift plate, and problems such as bending, folding, and uneven arrangement of zinc sheets during stacking will not occur. The production efficiency is effectively improved, ensuring the efficiency of the entire zinc sheet production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic structural diagram of the conveyor belt device in the present utility model;
[0016] Figure 3 This is a schematic structural diagram of the transmission wheel device in the present utility model;
[0017] Figure 4 This is a schematic structural diagram of the push rod device in the utility model;
[0018] Figure 5 This is a schematic structural diagram of the palletizing device in the present invention;
[0019] Figure 6 This is a schematic diagram of the structure of the forklift plate in the utility model;
[0020] Figure 7 Schematic diagram of the control structure of the present utility model.
[0021] In the figure: 1- conveyor belt device, 2- conveyor wheel device, 3- push rod device, 4- palletizing device. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solutions and beneficial effects of the present invention clearer, the preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings to facilitate understanding by technicians.
[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0024] Figure 2 This is a schematic structural diagram of the conveyor belt device in the present utility model;
[0025] Figure 3 This is a schematic structural diagram of the transmission wheel device in the present utility model;
[0026] Figure 4 This is a schematic structural diagram of the push rod device in the utility model;
[0027] Figure 5 This is a schematic structural diagram of the palletizing device in the present invention;
[0028] Figure 6 This is a schematic diagram of the structure of the forklift plate in the utility model;
[0029] Figure 7 Schematic diagram of the control structure of the present utility model.
[0030] like Figure 1-7 As shown, a device for receiving and stacking electrolytic zinc sheets includes: a conveyor belt device 1, a conveyor wheel device 2, a push rod device 3, and a stacking box device 4; the conveyor belt device 1 is installed on the front side of the conveyor wheel device 2, and the push rod device 3 and the stacking box device 4 are installed on the left and right sides of the conveyor wheel device 2.
[0031] The conveyor belt device 1 includes a support frame I 101 and a conveyor belt 102, with baffles I 103 installed on both sides of the conveyor belt 102. By installing the conveyor belt device 1 at the zinc sheet stripping outlet, the zinc sheets are conveyed through the conveyor belt 102. The baffles I 103 can prevent the zinc sheets from slipping off the conveyor belt 102 during conveyance, ensuring normal conveyance.
[0032] The conveyor wheel device 2 includes a support frame II 201 and a conveyor wheel 202. A limit baffle 203 is located above the support frame II 202 to limit the forward movement of the zinc sheet. Lifting baffles 204 are located on either side of the support frame II 201. The limit baffles 203 are equipped with two photoelectric sensors 207 for detecting the zinc sheet. A lifting cylinder 205 is located below the lifting baffle 204. Guide rails 206 are provided on the sidewalls of the lifting baffle 204, interconnected with the support frame II 201. The zinc sheet is transported to the conveyor wheel 202 via the conveyor belt 102. The conveyor wheel 202 drives the zinc sheet forward until the front end of the zinc sheet contacts the limit baffle 203. The photoelectric sensors 207 detect whether the front end of the zinc sheet is completely in contact with the limit baffle 203. When the zinc sheet is tilted, one corner of the front end of the zinc sheet will first come into contact with the limit baffle 203 and stop moving, and the other corner of the front end of the zinc sheet will continue to be driven by the transmission wheel 202 and stop moving when it comes into contact with the limit baffle 203. At this time, the photoelectric sensor 207 detects that the zinc sheet is completely in close contact with the limit baffle 203, controls the transmission wheel to stop moving, and controls the lifting cylinder 205 to lower the lifting baffle 204, waiting for subsequent operations.
[0033] The push rod assembly comprises a support frame III 301, two sets of lead screw motors 302, and push rods 303. The lead screw motors 302 are mounted horizontally on the support frame III 301, and the push rods 303 are mounted on the lead screw motors 302. A flat plate I 304 is located in front of the push rods 303 to facilitate pushing the zinc flakes. By controlling the lead screw motors 302 to drive the push rods 303, the zinc flakes on the conveyor wheel 202 are pushed off the conveyor wheel 202 and into the palletizing device 4. Furthermore, by adjusting the mounting position of the lead screw motors 302 and controlling the length of the push rods 303, the zinc flakes can be moved horizontally from the conveyor wheel 202 to the palletizing device 4 without skewing.
[0034] The palletizing box device 4 includes a palletizing box 401 and a flattening gantry 402. The right side wall 408 of the palletizing box 401 is hinged, and the left side wall is open. A lifting hydraulic cylinder 403 is installed inside the palletizing box 401, and a flat plate II 404 for placing zinc sheets is installed on the lifting hydraulic cylinder 403. The flattening gantry 402 is installed on both sides of the palletizing box 401. An electric telescopic rod 405 is installed on the flattening gantry 402. A flat plate III 406 for flattening zinc sheets is installed at the bottom of the electric telescopic rod 405 and is located directly above the palletizing box 401. A forklift plate 5 is also installed on the flattening gantry 404, and a positioning groove 407 is provided for positioning the forklift plate 5. The zinc sheet can be pushed from the conveying wheel 202 to the stacking box 401 by the push rod 303. At the same time, the height position of the lifting hydraulic cylinder 403 is adjusted so that the height position of the forklift plate 5 is slightly lower than the height of the conveying wheel 202, which is convenient for receiving the zinc sheet. After the zinc sheet has completely entered the forklift plate 5, the push rod 303 is controlled to reset, and the electric telescopic rod 405 is driven to drive the flat plate III 406 to flatten the zinc sheet to avoid bending of the zinc sheet. After pressing, the electric telescopic rod 405 is controlled to reset, and the lifting hydraulic cylinder 403 is controlled to descend to a certain height to facilitate receiving the next zinc sheet. After receiving and pressing a certain number of zinc sheets, the right side wall 408 of the stacking box 401 is opened, and the stacked zinc sheets are transported away by a forklift. The new forklift plate 5 is installed in the positioning groove 407, and the zinc sheets can continue to be stacked. The operation is convenient and fast.
[0035] The present invention is further provided with a controller 6 for controlling various devices.
[0036] The working process of the present invention is as follows: the present invention transmits the zinc sheet to the transmission wheel 202 through the conveyor belt 102, and the transmission wheel 202 drives the zinc sheet to move until the front end of the zinc sheet contacts the limit baffle 203. After the photoelectric sensor 207 detects that the zinc sheet is completely in close contact with the limit baffle 203, the transmission wheel 202 stops rotating, the lifting baffles 204 on both sides of the transmission wheel 202 are lowered, and the screw motor 302 is driven to drive the push rod 303 to move. After the push rod 303 contacts the zinc sheet, the zinc sheet is pushed onto the forklift plate 5 on the stacking box 401. After the zinc sheet completely enters the forklift plate 5, the push rod 303 is reset, and the electric telescopic rod 405 is driven to drive the flat plate III 406 to flatten the zinc sheet. The electric telescopic rod 405 is reset, and the lifting hydraulic cylinder 403 drops to a certain height. The above operation is repeated, and the next zinc sheet is stacked.
[0037] The advantages of the present invention are that the conveyor belt device 1 is installed at the zinc sheet stripping outlet. After being conveyed by the conveyor belt 102 to the conveying wheel 202, the zinc sheets with skewed directions are blocked by the limit baffle 203 to adjust their posture. They are then pushed by the push rod 303 to the forklift plate 5 in the stacking box 201 and flattened. After the stripped zinc sheets undergo the above operations, they are neatly stacked on the forklift plate, eliminating problems such as bending, folding, and uneven stacking of the zinc sheets, thereby effectively improving production efficiency.
[0038] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the present invention. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope of protection of the present invention.
Claims
1. A device for receiving and stacking electrolytic zinc sheets, characterized by: The invention comprises a conveyor belt device (1), a conveyor wheel device (2), a push rod device (3), and a stacking box device (4); the conveyor belt device (1) is installed on the front side of the conveyor wheel device (2), and the push rod device (3) and the stacking box device (4) are installed on the left and right sides of the conveyor wheel device (2); the conveyor belt device (1) comprises a support frame I (101) and a conveyor belt (102), and baffles I (103) are installed on both sides of the conveyor belt (102); the conveyor wheel device (2) comprises a support frame II (201) and a conveyor wheel (202), and lifting baffles (204) are provided on both sides of the support frame II (201), and a limit baffle (203) for limiting the forward movement of the zinc sheet is provided above the support frame II (201); the push rod device (3) comprises a support frame III (301), a screw motor (302) and a push rod (303), and the screw motor (3 02) is installed on the support frame III (301), the push rod (303) is installed on the screw motor (302), and a flat plate I (304) for pushing the zinc sheet is provided in front of the push rod (303); the stacking box device (4) includes a stacking box (401) and a flattening gantry (402), the right side wall (408) of the stacking box (401) is hinged, the left side wall is open, and a stacking plate (408) is installed inside the stacking box (401). A lifting hydraulic cylinder (403) is provided, and a flat plate II (404) for placing zinc sheets is provided on the lifting hydraulic cylinder (403). The flattening gantry (402) is installed on both sides of the stacking box (401). An electric telescopic rod (405) is provided on the flattening gantry (402). A flat plate III (406) for flattening zinc sheets is installed at the bottom of the electric telescopic rod (405) and is located directly above the stacking box (401).
2. The electrolytic zinc sheet receiving and stacking device according to claim 1, characterized in that: A lifting cylinder (205) is provided below the lifting baffle (204), and a guide rail (206) interconnected with the support frame II (201) is provided on the side wall of the lifting baffle (204).
3. The electrolytic zinc sheet receiving and stacking device according to claim 2, characterized in that: The limit baffle (203) is provided with two photoelectric sensors (207) for detecting zinc flakes.
4. The electrolytic zinc sheet receiving and stacking device according to claim 3, characterized in that: The flat plate II (404) is also provided with a forklift plate (5) and a positioning groove (407) for positioning the forklift plate (5).
Citation Information
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